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O p e r a t i n g I n s t r u c t i o n s
Vacuum based lifting device
OKTOPUS
GLASS-Jack
for glass and façade elements
GL-CC 1200
®
Serial no.: A 810 930
Technical Documentation
BA 000 257
02/2017
This technical documentation corresponds to the status as of the issue date.
WIRTH GMBH
INSTALLATION SYSTEMS DIVISION
Brehnaer Straße 1
D-06188 Landsberg
Telephone +49 (0) 34 602 / 70 88 - 0
Fax +49 (0) 34 602 / 70 88 - 111
www.wirth-gmbh.com
Original operating manual
Note proprietary notice as per ISO 16016
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Related Manuals for WIRTH OKTOPUS GLASS-Jack GL-CC 1200
Summary of Contents for WIRTH OKTOPUS GLASS-Jack GL-CC 1200
- Page 1 Serial no.: A 810 930 Technical Documentation BA 000 257 02/2017 This technical documentation corresponds to the status as of the issue date. WIRTH GMBH INSTALLATION SYSTEMS DIVISION Brehnaer Straße 1 D-06188 Landsberg Telephone +49 (0) 34 602 / 70 88 - 0 Fax +49 (0) 34 602 / 70 88 - 111 www.wirth-gmbh.com...
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Page 2: Table Of Contents
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation Page BA 000 257 Table of Contents General Information on the OKTOPUS Manufacturer’s information Service workshop ®... - Page 3 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation Page BA 000 257 Table of figures Fig. 1: OKTOPUS GLASS-Jack GL-CC 1200 with suction frame for flat glass panes Fig.
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Page 4: Oktopus Glass-Jack
GL-CC 1200 General Information on the OKTOPUS ® Technical Documentation BA 000 257 ® 1.1 Manufacturer’s information Manufacturer’s name and registered office: WIRTH GMBH Installation Systems Division Brehnaer Straße 1 D-06188 Landsberg Device characteristics: Product description: OKTOPUS GLASS-Jack GL-CC Type:... -
Page 5: Proper Use Of The Oktopus
® For further information please contact us or visit our website at www.wirth-gmbh.com. Specific safety requirements, which have been taken into account during construction, exe- cution, technical documentation and in drawing up the operating instructions, result from the function of the OKTOPUS being a “load lifting attachment”. -
Page 6: Safety Instructions
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® 2.2 Safety instructions Technical Documentation BA 000 257 When selecting a crane, consider the influence of the dead-weight load and load ca- pacity of the OKTOPUS GLASS-Jack GL-CC 1200, the wind and acceleration loads, the intended and unintended load eccentricities on the Working Load Limit and/or the... -
Page 7: Symbols And Markings
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation (22) Never leave the lifted load unsupervised! BA 000 257 (23) Do not suck wet elements, because a. - Page 8 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation BA 000 257 (Inspection card) (Before operating, read and comply (Beware of suspended with operating manual as well as load) safety instruction!)
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Page 9: Structure And Use Of The Oktopus
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® 2.4 Structure and use of the OKTOPUS Technical Documentation BA 000 257 ® The OKTOPUS GLASS-Jack GL-CC 1200 is a vacuum-based load lifting attachment for large-sized glass and façade elements with sufficient inherent stability and an at least partial- ly smooth and airtight surface. - Page 10 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation BA 000 257 Extension arm with suction pad 400 mm Fig. 2: OKTOPUS GLASS-Jack GL-CC 1200 with suction frame for flat glass panes Ø...
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Page 11: Arrangement Of Suction Pads
Vacuum circuit 2 (blue) Fig. 5: Arrangement of suction pads Please contact the Wirth service team, if an arrangement of suction pads differing from figure 5 is required. Always distribute the suction pads evenly on both vacuum circles! Non- compliance with these instructions could, in case of a breakdown of a vac- uum circuit, lead to the load suddenly dropping due to an uneven load dis- tribution. -
Page 12: Transport And Storage
, on the one hand, on the other hand the OKTOPUS control system needs to be ® adjusted. If you want to employ the OKTOPUS in heights above 400 m, please contact the Wirth Service Team beforehand.. ® ® ® ®... -
Page 13: Transport By Airplane
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation BA 000 257 In order to avoid damage due to deep discharge of the batteries during storage, the OKTOPUS has to be charged at least every two weeks. -
Page 14: Instructions For Using The Oktopus
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 Instructions for using the OKTOPUS ® Technical Documentation BA 000 257 ® 3.1 Electrical power supply Electrical power is supplied by a battery pack 24 V / 24 Ah (2 pcs. -
Page 15: Changing The Battery Pack
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation 3.1.1 Changing the battery pack BA 000 257 In order to change the battery pack, perform the following steps one after another: Unlock and then open the cover of the battery casing. -
Page 16: Radio Remote Control
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation The green scale range is the BA 000 257 permissible working range from -0.65 bar to -0.9 bar. Green range Red range The OKTOPUS... - Page 17 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation BA 000 257 Functions of the transmitter Button 1 None Button 2 Release return key Button 3 Swivel to the left Button 4 Swivel to the right Button 5 Tilt down...
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Page 18: Coupling The Oktopus
® In order to be able to couple the OKTOPUS GLASS-Jack GL-CC 1200 to the crane boom, you need an “Adapter crane boom”. The Wirth Service team will be happy to advise you. ® Locking bolt with lynch pin... -
Page 19: Startup
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® 3.5 Startup Technical Documentation BA 000 257 In order to start-up the OKTOPUS proceed as follows: •... -
Page 20: Changing The Suction Frame
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation Fix the construction element to the installation site in such a way that it doesn’t consti- BA 000 257 tute a danger after being released! Afterwards the construction element is released. - Page 21 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation - Remove the hexagon screws M8x20 that attach the Vacuum manifold to the suction BA 000 257 frame.
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Page 22: Assembly Of The Extension Arms
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation • all six quick couplings are plugged into the vacuum manifold when coupling the suction BA 000 257 frame to the vacuum system of the OKTOPUS . -
Page 23: Adjusting The Suction Frame To Curved Glass And Façade Panes
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® 3.9 Adjusting the suction frame to curved glass and façade panes Technical Documentation BA 000 257 OKTOPUS GLASS-Jack GL-CC 1200 is designed so that also convex and concave curved glass and façade panes can be handled if the suction frame for curved glass panes is... -
Page 24: Service And Maintenance
® For maintaining a high level of operational safety the OKTOPUS GLASS-Jack GL-CC 1200 has to be inspected by the service workshop of Wirth GmbH or by an especially qualified person ® at least every 12 months or in shorter intervals, if required by national standards or regulations or after special incidents. -
Page 25: Vacuum System
O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® 4.3 Vacuum system Technical Documentation BA 000 257 Vacuum components, subjected to wear and being relevant to safety have to undergo in- spections on a regular basis. -
Page 26: Electrical And Electronic Components
The performance data are stipulated on the battery charger. ⇒ If you want to use a battery charger other than the one provided with the OKTOPUS , it is absolutely necessary to contact the Wirth Service Team ⇒ beforehand! ®... - Page 27 O p e r a t i n g I n s t r u c t i o n s OKTOPUS GLASS-Jack GL-CC 1200 ® Technical Documentation 1. disconnect the battery charger from the power grid, BA 000 257 2.
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Page 28: Handling Incidents
These materials shall be recycled according to national regulations. To dispose the OKTOPUS hand it over to a waste management company. If you have any ® question, please do not hesitate to contact Wirth GmbH. ® For environmental reasons, hand over the OKTOPUS for disposal to a... - Page 29 O p e r a t i n g m a n u a l OKTOPUS GLASS-Jack GL-CC 1200 Brief instructions OKTOPUS GLASS-Jack GL-CC 1200 ® Annex 1 Technical Documentation BA 000 257 ® Preparations (1) Mount suitable suction frame. (2) Couple the OKTOPUS to the crane.
- Page 30 O p e r a t i n g m a n u a l OKTOPUS GLASS-Jack GL-CC 1200 Functional dimensions ® Annex 2 Technical Documentation BA 000 257 400 mm Ø 1100 mm 1530 mm 400 mm Ø 280 mm Ø...
- Page 32 O p e r a t i n g M a n u a l OKTOPUS GLASS-Jack GL-CC 1200 ® Annex 4 Technical Documentation BA 000 257 Inspection Tag of the OKTOPUS GLASS-Jack GL-CC 1200 ® According to Directive 2006/42/EC 2018 Sign size: 80 x 40 mm...
- Page 33 O p e r a t i n g M a n u a l OKTOPUS GLASS-Jack Electrical Circuit Diagram GL-CC 1200 ® Annex 5 Technical Documentation BA 000 257...
- Page 34 O p e r a t i n g M a n u a l OKTOPUS GLASS-Jack GL-CC 1200 ® Annex 5 Technical Documentation BA 000 257...
- Page 35 O p e r a t i n g M a n u a l OKTOPUS GLASS-Jack GL-CC 1200 ® Annex 5 Technical Documentation BA 000 257...
- Page 36 O p e r a t i n g M a n u a l OKTOPUS GLASS-Jack GL-CC 1200 ® Annex 5 Technical Documentation BA 000 257...
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