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Related Manuals for Mounting Systems Pitched ProLine
Summary of Contents for Mounting Systems Pitched ProLine
- Page 1 Pitched ProLine Installation manual...
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Page 2: Table Of Contents
Installation of Plain Tile and Slate Roof Hooks Installing Hanger bolts Roof connection with hanger bolt Installing Standing Seam Clamps Option: Installation of the CCS-rail 10.1 Placing and Alignment of the CCS-rail 10.2 Connection of the CCS-rail Option: Cross Rail Installation Pitched ProLine-MA-EN-2011... -
Page 3: Introduction
The following visual aids will make installation easier. and the “Installation Instructions for PV Mounting Systems: General Part” are an integral part of the Piktograms: system Pitched ProLine and must be adhered to for This symbol indicates important information each installation. and useful tips. -
Page 4: Warnings
WARNING damage to the property. Indicates a potentially dangerous situation, which may result in minor injuries or damage to the CAUTION property if ignored. Indicates potential danger, which can result in damage to the property. ATTENTION Installation manual Pitched ProLine... -
Page 5: Technical Description
Type of module • Number of modules and configuration • Local conditions Image 2.1-1 Portrait Installation Pitched ProLine Components: a Roof hook b Base rail Connector d Telescoping end piece (optional) Module clamp Module end clamp Installation manual Pitched ProLine... -
Page 6: Components
2.2 Components In the following all mounting system parts of the Pitched ProLine are shown, which can be included in the scope of the delivery. The exact scope of the delivery and the number of individual components depends on your order. -
Page 7: Technical Data
Different maximum values may apply, depending on site, building, choice of roof fixations and module type. Using the Pitched ProLine calculation tool, you can have the exact values for your specific project calculated quickly and easily. Due to thermal expansion of the material, we recommend an interruption of the array after 12 m. -
Page 8: Important Mounting Information
Before commencing with the In the following chapters all steps for the planning installation, please ensure that and mounting of the Pitched ProLine are listed in the the material used meets the correct sequence. Chapters 5, 6, 7 and 8 describe the structural requirements of the site. -
Page 9: Planning The Module Area
Eurocode 1-DIN EN 1991-1-1/ Eurocode 9-DIN EN 1999-1-1. • Before any mounting or installation, please make sure that the material used is suitable for the building structure and meets the structural requirements applicable on-site. Installation manual Pitched ProLine... - Page 10 • Do not stay in the hazard area. • Do not perform any work in strong winds. • After completion of the installation, check the racking system and the modules for a tight fit. Installation manual Pitched ProLine...
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Page 11: Installation Of Roof Fasteners
Pitched ProLine configuration tool. The type of roof fastener must be selected according to the respective structural load, substructure and roof cladding. - Page 12 • Fasten each roof hook to the substructure with the stipulated number of screws. • Adhere to the permissible edge distances distance when Image 5.1-7 positioning the screws. If necessary, structurally widen the substructure. Installation manual Pitched ProLine...
- Page 13 • Align the roof hook. Image 5.2-1 Image 5.2-2 • Fasten the roof hook with 2 wood screws 6x80 to the rafter. Observe the permissible edge distance for wood drilling. Image 5.2-3 Image 5.2-4 Image 5.2-5 Installation manual Pitched ProLine...
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Page 14: Placing The Roof Tiles
• Make sure to perform cut-outs on the tile or any additional structural measures that might be required in a professional manner. If you have any doubts please contact a specialist roofing company. Image 5.3-3 Installation manual Pitched ProLine... -
Page 15: Installing The Base Rails
30 cm. installation steps 6.1. and 6.2. Do not exceed this limit. Install the individual base rails plugged together with a connector. Installation manual Pitched ProLine... - Page 16 Align the base rails by using a chalk line or spirit level. Image 6.1-6 • Tighten the lock nuts - torque: 20 Nm. Make sure the T-head bolts are positioned correctly in the rail channel. Image 6.1-7 Installation manual Pitched ProLine...
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Page 17: Connection Of The Base Rails
(approx. 5 cm) must be considered. This may facilitate transport onto and Do not install modules over expansion placing on the roof. joints. The total rail length required depends on the width of the module field. Installation manual Pitched ProLine... -
Page 18: Placing The End Caps
The end caps are optional components and only have an optical function. Mounting steps • From the outside, push the end caps onto the ends Image 6.3. – 1 of the base rails. Image 6.3. – 2 Installation manual Pitched ProLine... -
Page 19: Telescoping End Pieces (Optional)
Bolt and square nut for fastening to the base rail Loose base rail section for connection to a roof fastener (if required) d Permanently mounted base rail section to take the module end clamp. Image 6.4-3 Installation manual Pitched ProLine... - Page 20 Fasten the telescoping end piece by manually tightening the bolt at the base rail. Image 6.4-6 Image 6.4-7 Image 6.4-8 • Mount the last roof fastener and the module as described above (chapters 6.1.). Image 6.4-9 Image 6.4-10 Installation manual Pitched ProLine...
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Page 21: Installing The Clickstones
To move the Clickstone, press lightly on the bolt, from above, and move the stone with a little pressure along the rail channel. Image 7-1 Mounting steps Installation manual Pitched ProLine... - Page 22 • Only use Clickstones where the lugs are parallel to each other and you can clearly hear them clicking into the rail channel. • Replace deformed Clickstones prior to installation. Installation manual Pitched ProLine...
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Page 23: Module Installation
8. Module Installation The modules are installed on the base rails one by one. Mounting Systems GmbH recommends mounting the modules starting from one side. Module clamps and module end clamps are used for the fastening of the modules. The module end clamps can hold one module each. -
Page 24: Fastening The Modules On The Inner Side
• Adhere to the stipulated torque of 8 Nm when tightening the bolt. • Check both modules fit tightly after mounting. Image 8.2.-4 Portrait Installation Image 8.2.-5 Image 8.2.-6 Image 8.2.-7 Landscape Installation Installation manual Pitched ProLine... -
Page 25: Fastening Additional Module Rows
For optical reasons you can also keep a distance to the lower module. • Fasten the modules analogously to the 1st row with module end clamps and module clamps (cf. chapters 8.1 and 8.2). Image 8.3.-3 Image 8.3.-4 Installation manual Pitched ProLine... -
Page 26: Options: Installing Additional Roof Fastener
Image 9.1.-4 • Fasten each roof hook to the substructure with the stipulated number of screws. • Adhere to standard edge distance when positioning the screws. If necessary, structurally widen the substructure. • Pre-drill holes. Image 9.1.-5 Installation manual Pitched ProLine... -
Page 27: Installing Adjustable Roof Hooks
Image 9.2.-4 • Fasten each roof hook to the substructure with the stipulated number of screws. • Adhere to standard edge distance when positioning the screws. Image 9.2.-5 • If necessary, structurally widen the substructure. Image 9.2.-6 Installation manual Pitched ProLine... -
Page 28: Installation Of Plain Tile And Slate Roof Hooks
Apply water drips to a shim made from a suitable material (e.g. aluminium or titanium zinc) - width of the shim for flat tile at least 10 cm, for slate at least 20 cm. Image 9.3.-1 Installation manual Pitched ProLine... - Page 29 Image 9.3.-6 • Lay the flat tiles/slates of the following row as normal. Image 9.3.-7 Image 9.3.-8 • Align the loosely pre-mounted L-brackets in one row and tighten finally (torque of 20 Nm). Image 9.3.-9 Installation manual Pitched ProLine...
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Page 30: Installing Hanger Bolts
Incorrectly mounted hanger bolts can pull out. • Pre-drill holes for the hanger bolts. • Make sure to observe the permissible edge distance for drill holes in wood/metal when fastening in the purlin. Image 9.4.-5 Image 9.4.-6 Installation manual Pitched ProLine... -
Page 31: Roof Connection With Hanger Bolt
Please always install the hanger bolts on the on the peak, never in the trough of the tile! • Please ensure the rubber seal or calotte is installed on a clean surface with sufficient pressure! Image 9.4-9 Installation manual Pitched ProLine... -
Page 32: Installing Standing Seam Clamps
• Fasten the supplied L-bracket with bolt, washer, lock washer and nut to the clamp (torque 20 Nm). Image 9.5.-1 Image 9.5.-2 Installation manual Pitched ProLine... -
Page 33: Option: Installation Of The Ccs-Rail
T-head is completely transverse to the channel in the rail. • The distance to the roof can be adjusted and unevenness in the roof can be compensated by the oblong hole on the roof hook. Image 10.1.-3 Image 10.1.-5 Installation manual Pitched ProLine... -
Page 34: Connection Of The Ccs-Rail
• Slide the next base rail into the joiner piece. NOTE! The connected series of rails should not • Tighten the second bolt of the connector exceed a length of 12 m. (torque = 8 Nm). Installation manual Pitched ProLine... -
Page 35: Option: Cross Rail Installation
• Tighten the locking nut (torque: 20 Nm), thus completing the connection. Make sure the T-head bolt sits correctly in the rail channel. Image 11-3 Image 11-4 Image 11-5 Image 11-6 Installation manual Pitched ProLine... - Page 36 Mounting Systems GmbH Mounting Systems GmbH Tempelhofer Weg 39 - 47 Mittenwalder Straße 9a D-10829 Berlin D-15834 Rangsdorf Tel. +49 30/328972-100 Tel: +49 33708/529-100 Fax: +49 30/328972-199 Fax: +49 33708/529-199 info@mounting-systems.com www.mounting-systems.com Subject to technical alterations 2020 © Mounting Systems GmbH...