AMFLOW PL Carbon User Manual

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PL Carbon & PL Carbon Pro

User Manual

2024.10

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Summary of Contents for AMFLOW PL Carbon

Page 1 PL Carbon & PL Carbon Pro User Manual 2024.10...
Page 2 This document is copyrighted by AMFLOW with all rights reserved. Unless otherwise authorized by AMFLOW, you are not eligible to use or allow others to use the document or any part of the document by reproducing, transferring, or selling the document. Users should only refer to this document and the content thereof as instructions to operate AMFLOW products.
Page 3 Do not make any unauthorized modifications to the drive unit. Otherwise, the warranty may become void. • This manual is subject to update. Please check the latest version from https:// www.amflowbikes.com/pl-carbon/downloads. While riding, the A-weighted sound pressure level is less than 70 dB(A). © 2024 AMFLOW All Rights Reserved...
Page 4 Adjusting Rear Wheel Size Speed Sensor Ring UDH Hanger Chainring Chain Guide Drive Unit Motor Cover 3.10 Control Display Installing the nano-SIM Card 3.11 Wireless Controller Replacing Battery of Controller Replacing the Controller 3.12 Battery © 2024 AMFLOW All Rights Reserved...
Page 5 Replacing Wearable Components Bearing and Spacer Specifications Replacing the Cables Cable Guide Rear Brake Cable Rear Derailleur Cable Seatpost Cable Drive Unit to Display Cable Link Maintenance Battery Maintenance Storage and Transportation Storage Transportation © 2024 AMFLOW All Rights Reserved...
Page 6 1.1 Overview 1. Brake Lever 7. Shift Lever 2. Wireless Controller 8. Top Tube 3. Seatpost Lever 9. Rear Shock 4. Handlebar 10. Seat Tube 5. Stem 11. Seatpost clamp 6. Control Display 12. Saddle © 2024 AMFLOW All Rights Reserved...
Page 7 Small jumps is support- ed during riding. Condition 5 Including condition 1 to 4, as well as professional Unlimited tracks and rugged terrains that requires extreme jumping maneuvers. © 2024 AMFLOW All Rights Reserved...
Page 8 3. Check the battery: If the battery charging port is damaged or the battery is no longer securely fixed in the down tube, do not continue to use. 4. Check if there are any error messages displayed on the control display. Follow the instruction to troubleshoot before continuing to use. © 2024 AMFLOW All Rights Reserved...
Page 9 7. Check if the handlebar and saddle are centered. If necessary, realign and re-tighten the bolts. 8. Check whether the transmission still functions normally. If any issues are detected, do not continue to operate the transmission and perform necessary maintenance and repair. © 2024 AMFLOW All Rights Reserved...
Page 10 • Certain components and hardware parts on the bike are dedicated to AMFLOW. Make sure to only use genuine components for assembly. Otherwise, the bike may be damaged. Contact the authorized retailer to purchase the genuine components if necessary.
Page 11 Ensure that each bolt is torqued to specification during mounting. Too much torque may cause deformation of the fastener, while insufficient torque may lead to loosening. • Refer to the manufacturer's manuals for the bolt specifications of the third-party components if necessary. © 2024 AMFLOW All Rights Reserved...
Page 12 Place the cables into the corresponding positions of the cable guide and outlets as shown in the illustration: 1. Drive Unit to Display Cable 2. Seatpost Cable 3. Rear Derailleur Cable 4. Rear Brake Cable © 2024 AMFLOW All Rights Reserved...
Page 13 If you need to use the expansion port, make sure to pinch the end of the plug as shown in the illustration, then pull it out while rotating it to remove. Otherwise, the port may be damaged. Control Display © 2024 AMFLOW All Rights Reserved...
Page 15 2. Place the stem cap (3) on the stem and tighten the stem cap bolt (C) to the specified torque. 3. Hold the front wheel and twist the handlebar until the stem is lined up with the wheel. Then tighten the stem bolts (B) to the specified torque. © 2024 AMFLOW All Rights Reserved...
Page 16 • If the seatpost is inserted too much, the frame and seatpost cable may be damaged, causing the seatpost to malfunction. Adjusting the Seatpost Follow the steps below to adjust the seatpost. © 2024 AMFLOW All Rights Reserved...
Page 17 After adjustment, twist the handlebar side to side to check whether the length of the seatpost cable is enough. If the cable is too short to prevent the handlebar from rotating, refer to the Replacing the Cables section to replace the cable with a longer one. © 2024 AMFLOW All Rights Reserved...
Page 18 The speed sensor ring is mounted on the rear brake rotor. When replacing the rear wheel or rear brake rotor, ensure to detach the speed sensor ring and mount it onto the new rear wheel. Tighten the bolts in the order shown in the illustration. © 2024 AMFLOW All Rights Reserved...
Page 19 1. Remove the rear wheel. Loosen the UDH hanger bolt (A) clockwise, and then remove the bolt and the UDH hanger. 2. Install the new UDH hanger (1) into the frame dropout and rotate it until it completely contacts the stop tab. © 2024 AMFLOW All Rights Reserved...
Page 20 Do not apply grease to the UDH hanger and UDH hanger bolt. • If the rear derailleur of PL Carbon Pro is loose, refer to the manufacturer's manual for installation or ask a professional bike shop for help. 3.8 Chainring •...
Page 21 1. Mount the chain guide mounting plate (1) to the position shown in the illustration. Adjust the plate until the direction of the hole on it is vertical. Then insert the bolt (A) and tighten it to the specified torque. © 2024 AMFLOW All Rights Reserved...
Page 22 • The upper and lower motor mounting bolts of different lengths should be distinguished by the mark. The motor cannot be installed if inserting the bolts incorrectly. © 2024 AMFLOW All Rights Reserved...
Page 23 2. Mount the new cover on the motor and then insert and tighten the bolts (A) to the specified torque. 3.10 Control Display Remove or install the control display as shown in the illustration. © 2024 AMFLOW All Rights Reserved...
Page 25 PIN code setting. Otherwise, the control display will fail to connect to the internet. • When removing from the frame, it is recommended to pry up the control display using a tool instead of pulling the Type-C port cover. © 2024 AMFLOW All Rights Reserved...
Page 26 Otherwise, it may cause abnormal noise during attaching and detaching. Replacing the Controller If you need to replace a new wireless controller, it is necessary to pair the new device with the drive system after installation. © 2024 AMFLOW All Rights Reserved...
Page 27 (B) from the mounting position of the control display. It is recommended to use a flat-head hex key to tighten the bolt (B). • Disconnect the power cable first before removing the battery. © 2024 AMFLOW All Rights Reserved...
Page 28 The speed sensor is mounted on the chainstay. If replacement is needed, remove the chainring, drive unit, and rear wheel first. Disconnect the speed sensor from the drive unit and remove the cable from the frame. Then follow the steps below. © 2024 AMFLOW All Rights Reserved...
Page 29 Rear reflectors: The rear reflectors are red and should be installed on the seatpost under the saddle. • Wheel reflectors: The wheel reflectors are yellow or white, which should be mounted on the spoke. © 2024 AMFLOW All Rights Reserved...
Page 30 The front brake is on the left-hand side of the handlebar and the rear brake is on the right-hand side by default. Make sure that the lever-to-brake configuration comply with your habits and also the local regulations. © 2024 AMFLOW All Rights Reserved...
Page 32 After powering on, press to switch the assist modes between Off, Auto, Eco, Trail, and Turbo. Assistance Level Increase Button • Press to switch the assist modes in the order of Off > Auto > Eco > Trail > Turbo. © 2024 AMFLOW All Rights Reserved...
Page 33 Turbo: This mode provides maximum assistance and is suitable for steep slopes. Boost Mode In addition to the standard assist modes, the drive system also support the Boost mode with extra assistance for a short duration, which can help users riding with greater © 2024 AMFLOW All Rights Reserved...
Page 35 Refer to the manufacturer's instructions for details on cleaning the transmission and derailleur. • Make sure to close the covers of the ports before cleaning. • Do not use a high pressure water spray to clean the electrical components, bearings and seals. © 2024 AMFLOW All Rights Reserved...
Page 36 Every Month • Check whether the handlebar grips are still secure. • Check whether the transmission is working normally. Use professional tools or ask a bike shop to check if the chain is stretched. © 2024 AMFLOW All Rights Reserved...
Page 37 Contact the authorized retailer or after-sales to purchase the genuine components if replacement is needed. Components When to Replace Bearings When the bearings are not turning smoothly or have excessive play. Spacers When the surface shows worn. © 2024 AMFLOW All Rights Reserved...
Page 38 When the protector is damaged and can no longer protect the stay protectors frame. UDH Hanger When there have deformation or damage. Bearing and Spacer Specifications Location Quantity Dimension (ID×OD×W) /mm Shock mounting spacers 10×16.5×6.9 6801 bearings 6901 bearings Flip chips M12×21.8×7.6 © 2024 AMFLOW All Rights Reserved...
Page 39 Before loosen the cable guide bolts (B), it is necessary to remove the water bottle cage bolts (A) first. Tighten the bolts (A) to the required torque according to the specifications of the water bottle cage when assembling. © 2024 AMFLOW All Rights Reserved...
Page 40 Refer to the Adjusting the Seatpost section to loosen the seatpost clamp bolt, then remove the seatpost and the cable from the frame. For PL Carbon, the seatpost cable must be cut to remove. © 2024 AMFLOW All Rights Reserved...
Page 41 4. Reinstall the battery, control display, and drive unit. 5.4 Link Maintenance It is necessary to maintain the connection between the yoke and rear shock when there are abnormal noises during riding. Follow the steps below to perform the maintenance. © 2024 AMFLOW All Rights Reserved...
Page 42 Before transportation, discharge the battery to about 30% and remove it from the frame. Otherwise, the battery may fall out during transportation, or the battery connectors may be worn out. Transport the battery using a carrying box. DO NOT transport a damaged battery. © 2024 AMFLOW All Rights Reserved...
Page 43 • Make sure to remove all movable and loose parts before transporting the bike. Make sure to protect the ports to prevent the ingress of water spray and dust when transporting the battery separately. © 2024 AMFLOW All Rights Reserved...

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Pl carbon pro