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Megmeet WF5-ET-MD User Manual

Megmeet WF5-ET-MD User Manual

Hand-held laser wire feeder

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Summary of Contents for Megmeet WF5-ET-MD

  • Page 2 Hand-held Laser Wire Feeder User Manual Version: V1.0 Code: R33011134 Megmeet Welding Technology Co.,Ltd.provides customers with all-around technical support,users can contact local dealers or company headquarters. Megmeet Welding Technology Co.,Ltd. Address:4-5th Floor, Block 2,New Materials Industrial Park, No28, Langshan Road, Nanshan...
  • Page 3 It is subject to change without prior notice. Megmeet has the right of final interpretation of the user manual. User Manual of Hand-held Laser Wire Feeder...
  • Page 4 Safety Precautions Safety Precautions Safety definition Please operate as required, otherwise it may result in death or serious injury. Please operate as required, otherwise it may result in moderate or minor injury or damage to property. Before using this product,please read this manual carefully for correct use. During the design and manufacturing period of wire feeder, safety has been fully considered.
  • Page 5 Safety Precautions safety signs and interlocking devices. Do not install near water pipes or other places where water droplets may splash. Otherwise it may result in property damage. Do not drop foreign matters such as screws, gaskets and metal rods into the wire feeder. Otherwise it may result in fire disaster and property damage.
  • Page 6 Safety Precautions The requirements of operational environment are as follows: Installation environment: smooth, no vibration and impact. Working environment temperature: -10 ~ +40℃. Scope of transportation and storage temperature: -20℃~+60℃ Working humidity: <70% RH. The dust, metallic dust and corrosive gases in ambient air don’t exceed normal content. Scrapping Attentions When scrapping a welding machine,please note: 1.
  • Page 7 Contents Contents Chapter 1 Product Overview ....................................1 1.1 Product Introduction ....................................1 1.2 Introduction of Main Functions ................................1 1.3 Hand-held Laser Wire Feeder Diagram .............................. 1 1.4 Boundary Dimension and Net Weight ..............................1 1.5 Technical Specification ..................................2 Chapter 2 Installation and Wiring ..................................3 2.1 System Composition ...................................
  • Page 8 Dimension and net weight of the hand-held laser wire feeder are shown in Table 1-1, Figure 1-1. Table 1-1 Boundary dimension of hand-held laser wire feeder Boundary dimension Name Model Net weight (kg) (Length * width * height) mm Hand-held laser WF5-ET-MD 600*252*473 16.9 wire feeder User Manual of Hand-held Laser Wire Feeder...
  • Page 9 Chapter 1 Product Overview Figure 1-2 Boundary dimension of hand-held laser wire feeder Technical Specification Table 1-2 Technical specification of hand-held laser wire feeder Parameter Name Unit Numerical value Rated power of wire feeder motor Rated voltage of wire feeder motor Wire feeding speed cm/min 15~600...
  • Page 10 Chapter 2 Installation and Wiring Chapter 2 Installation and Wiring System Composition Hand-held laser welding system consists of following parts: Hand-held laser welding power source, hand-held laser wire feeder, gas cylinder, wire feeder tube, laser welding torch, wire feeding signal control cable, safety ground lock signal cable and wire feeder power cable, etc.
  • Page 11 Chapter 2 Installation and Wiring Description of Control Cable Pins Figure 2-3 Definition of 5-core control cable socket pins Table 2-1 Wiring definition of hand-held laser wire feeder Pin position number Function Notes control signal+ When two control signals are connected, wire feeder starts to feed.
  • Page 12 Chapter 2 Installation and Wiring Figure 2-5 Rear view of hand-held laser wire feeder Install or Replace the Wire Feeding Rollers Open the pressure bar of roller, turn the roller counterclockwise to fix the nut, remove nuts and remove roller, replace it with the required roller, and re-install the nuts, and close pressure bar. 1.There are two pcs of rollers, and the models of both sides are different, corresponding to different diameters.
  • Page 13 Chapter 2 Installation and Wiring Figure 2-7 Connection diagram of wire feeding tube Installation of Wire Spool 1.Install the wire spool on the wire spool shaft and tighten the damper cover clockwise; 2.Adjust the damper of rotation of the wire spool shaft with the hex wrench to avoid non-smooth wire feeding, as shown in Figure 2-8;...
  • Page 14 Chapter 2 Installation and Wiring wire nozzle, and the U-shaped roller shall be replaced. As shown in Figure 2-9. Figure 2-9 Schematic diagram of guide wire nozzle position Adjustment of Wire Pressure Bar If screw cap rotates clockwise, the pressure increases. If screw cap of wire pressure bar rotates counterclockwise, the pressure decreases.
  • Page 15 Chapter 3 Function Description and Operation Chapter 3 Function Description and Operation Home Page Description of Continuous Mode Figure 3-1 Continuous mode - Home page Default Name Parameter description Notes value The current working mode of laser welding Continuous machine is continuous light output, which is mode mainly used for laser welding in general scenes.
  • Page 16 Chapter 3 Function Description and Operation Setting Mode Description of Continuous Mode Default Name Parameter description Notes value Currently in continuous mode All parameters on this page can be adjusted Continuous mode settings settings page. through clicking It is the same as “wire feeding speed” on home page, which controls the wire feeding Wire feeding speed Length of wire feeding in unit time.
  • Page 17 Chapter 3 Function Description and Operation Home Page Description of Pulse Mode Figure 3-3 Pulse mode - Home page Default Name Parameter description Notes value Current working mode of laser machine is pulse Pulse mode light output, which is mainly used for fish-scale welding.
  • Page 18 Chapter 3 Function Description and Operation Setting Page Description of Pulse Mode Figure 3-4 Pulse mode - Settings page Default Name Parameter description Notes value Pulse mode All parameters on this page can be adjusted through Currently in pulse mode settings page. settings clicking Average speed controls overall wire feeding speed of...
  • Page 19 Chapter 4 Maintenance Chapter 4 Maintenance Daily Inspection Security Warnings  Daily inspection must be conducted after turning off the power supply of the user's distribution box and the power supply of the machine to avoid personal injuries such as electric shock and burn. (For the appearance that doesn't contact with a conductor, daily inspection isn’t required.) Notice for use 1.Daily inspection is very important to keep the high performance and safe operation of the welding...
  • Page 20 Please contact your local dealer in case of component repair or replacement. Please use parts and components provided by Megmeet Welding Technology Co., Ltd. The warranty period of this product is one year, starting from the warranty card or purchase invoice.
  • Page 21 AppendixI Structure Drawing of Wire Feeder 14 Appendix I Structure Drawing of Wire Feeder Appendix figure 1-1 Structure drawing User Manual of Hand-held Laser Wire Feeder...
  • Page 22 Appendix II Structure Drawing of Wire Feeder Motor 15 Appendix II Structure Drawing of Wire Feeder Motor Appendix figure 2-1 Structure drawing User Manual of Hand-held Laser Wire Feeder...
  • Page 23 Shenzhen Megmeet Welding Technology Co.,Ltd Shenzhen Megmeet Welding Technology Co.,Ltd Welding Machine Warranty Welding Machine Warranty User Name: User Name: Detailed address: Detailed address: Zip: Contact: Zip: Contact: Phone: Fax: Phone: Fax: Machine Model: Machine Model: Power: Machine Number: Power:...
  • Page 24 6.Please be sure to keep this card and present it to the repair unit at the time of warranty. 7.If you have any questions,you can contact the distributor,or contact our company directly. 7.If you have any questions,you can contact the distributor,or contact our company directly. Shenzhen Megmeet Welding Technology Co.,Ltd Shenzhen Megmeet Welding Technology Co.,Ltd Customer Service Center...