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Related Manuals for SOLINTEG EBR-A Series
Summary of Contents for SOLINTEG EBR-A Series
- Page 1 S o l i n t e g E B R - A S E R I E S H i g h V o l t a g e S t o r a g e S y s t e m E B R - S 2 6 K , E B R - S 5 3 K E B R - S 3 2 K , E B R - S 5 9 K E B R - S 3 7 K , E B R - S 6 4 K...
- Page 3 The products, services or features purchased are subject to the commercial contracts and terms of Solinteg Power Co., Ltd. All or part of the products, services or features described in this document may not be within the scope of purchase.
- Page 4 In the presence of any alarm / warns on both the battery and the inverter, the user must power off the whole system and disconnect the power connection. The battery must be inspected immediately by an authorized Solinteg technician or send the battery to Solinteg for an accurate check.
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Page 5: Table Of Contents
Safety Instructions ……………………………………… 1.1 Environment Requirements …………………………………………………… 7 1.2 Safety Guidelines ………………………………………………………………… 7 1.3 Personnel Requirements ………………………………………………………… 8 1.4 Precautionary Statement and Response ……………………………………… 8 1.4.1 Battery Leakage …………………………………………………………………………… 8 1.4.2 Fire …………………………………………………………………………………………… 9 1.5 Hazard Statement ……………………………………………………………… 9 System Introduction ……………………………………… 2.1 Overview ………………………………………………………………………... - Page 6 3.2 Checking Before Installation ………………………………………………… 26 3.2.1 Basic Checking …………………………………………………………………………… 26 3.2.2 Safety Confirmation …………………………………………………………………… 26 3.2.3 Unpacking and Inspection ……………………………………………………………… 27 3.3 Mechanical Installation ……………………………………………………… 27 3.3.1 Rack Installation ………………………………………………………………………… 27 3.3.2 Battery and Controller Installation …………………………………………………… 28 3.3.3 Paraller Box Installation ………………………………………………………………… 30 3.4 Wiring and Commissioning of Single-cluster ………………………………...
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Page 7: Safety Instructions
User Manual EBR-A Series Safety Instruction 1.1 Environment Requirements This product is designed for indoor operation. It must be installed in a location complying with following: •Temperature: -10°C ~ +55°C (+15°C ~ +30°C optimal ) . •Storage temperature: -10°C ~ +55°C (+20°C ~ +25°C optimal) . -
Page 8: Personnel Requirements
•The weight of an individual Solinteg Battery Module is 49 kg, please use the original packaging and follow all safety precautions if the Battery Module is to be relocated to an- other location, to avoid damage to the product and personal injury. -
Page 9: Fire
User Manual EBR-A Series • If inhalation: Contaminated work clothing must not be allowed out of the workplace. And completely washed before reuse. • If skin contact: Wash with plenty of water and get medical advice/attention immediately. • If eye contact: Rinse cautiously with water for several minutes. Remove contact lenses if present and easy to do. -
Page 10: System Introduction
System Introduction 2.1 Overview EBR-A series (LiFePO4 system) is designed for high voltage application. The modularized design and the outstanding performance guarantee the safety, stability and reliability in var- ious application scenarios such as frequency modulation, peak shaving, self-generation and self-consumption, demand management, off-grid power backup, etc. -
Page 11: Battery Module
User Manual EBR-A Series 2.2 Battery Module 2.2.1 Module Parameters The Battery Module must be used only for High Voltage Serial connection in conjunction with the controller. Specifications subject to change without notice. Battery Module EBR-B5K3-A Nominal Energy (kWh) 5. 37 Usable Energy (kWh) 4. -
Page 12: Battery Module Interface
User Manual EBR-A Series 2.2.2 Battery Module Interface The terminal layout is shown in the following figure: B1 L I H G Definition Description Battery Cooling Fan Power-in Input Power for Fan Fan Power-out Output Power for Next Fan Positive Socket of Battery Module, 100A max. -
Page 13: Pin Definition Of Rj45 Cable
User Manual EBR-A Series 2.2.3 Pin Definition of RJ45 Cable Color CAN-A/B Operator Port Orange & White CANH RS232_TX Orange CANL RS232_RX Green & White RS232_GND Blue RS232_5V Blue & White Green Brown & White Brown 2.2.4 Accessory List (Standard Kit 120A Single Module HV) Battery Module would be packed together with corresponding standard accessories in a carton box. -
Page 14: Controller Overview
User Manual EBR-A Series 2.3 Controller Overview 2.3.1 Controller Parameter The Battery Module must be used only for High Voltage Series connection in conjunction with the controller. Specifications subject to change without notice. Controller EBR-C-A Operation Voltage [Vdc] 250 - 1000 Max. -
Page 15: Pin Definition Of Rj45 Cable
User Manual EBR-A Series Definition Description Run Button Activation of Controller Alarm Indicator Indication of Alarm Breaker Power Circuit Control of the Controller Status Bar Operation Status and Insulation Error Positive Socket for Inverter, 100A max. Negative Socket for Inverter, 100A max. -
Page 16: Accessories Of Controller
User Manual EBR-A Series 2.3.4 Accessories of Controller ITEM Picture Specification 8-core straight-through standard network cable INV Comm. cable 5000mm with RJ45 plugs Controller CAN-2 to BMS port of inverter. 25 mm², red, 180mm with plugs B+ cable 2 orange plugs (UES0630LCNAA/non-waterproof/no key) Battery Module B+ to Controller B+. - Page 17 User Manual EBR-A Series ITEM Picture Specification 25 mm², red, 800mm with plugs EXT HV 1 orange connector (UES0630LCNBA/non-waterproof/no key) Cable 1 black connector (UES0630LCNAA/non-waterproof/no key) Bottom Battery Module to top controller, if necessary. 2*0.75mm², 2-core wire, Black soft rubber,...
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Page 18: Rack Overview
User Manual EBR-A Series 2.4 Rack Overview 2.4.1 Rack Parameter The rack must be well grounded before operation. Specifications subject to change without notice ： ITEM EBR-R-A6 EBR-R-AT6 EBR-R-A8 EBR-R-AT8 Dimension [W*D*H] (mm) 1092*636*1206 554*636*1206 1092*636*1526 554*636*1526 Total Positions (Column * Layer) -
Page 19: Packing List
User Manual EBR-A Series 2.4.3 Packing List Name Picture EBR-R-AT6 EBR-R-A6 EBR-R-AT8 EBR-R-A8 Pillar Beam Tray Crosspieces Decorative Cover PE Bar M6X12 Screw M6X15 Screw M8X60 Expansion Screw... -
Page 20: Paraller Overview
User Manual EBR-A Series 2.5 Paraller Box Overview 2.5.1 Paraller and Paraller Box Parameter ITEM EBR-P-A1 (Paraller) EBR-P-A (Paraller Box) Operation Voltage [V] 24VDC 230VAC Power Source External DC Source Including AC/DC Source Max. Clusters Communication CAN/RS232 CAN/RS232 Dimension [W*D*H mm]... -
Page 21: Pin Definition Of Rj45 Cable
User Manual EBR-A Series 2.5.3 Paraller Interface Name Function Name Function 24V+ DI1+ 24V- DI1- DI2+ Digital input and output ports CAN1/CON. CAN port to controller DI2- reserved CAN2/INVERTER CAN port to inverter DO1+ RS232/PC RS232 to PC DO1- Debug... -
Page 22: Accessories Of Paraller Box
User Manual EBR-A Series 2.5.5 Accessories of Paraller Box ITEM Picture Specification Cross Rail 4P Terminal 10AWG, 5000mm M5X10 Screw Fixation between Rack and cross rail M4X10 Screw Fixation between Paraller box and cross rail... -
Page 23: System Configuration
User Manual EBR-A Series 2.6 System Configuration 2.6.1 Single Cluster Cluster with 15pcs batteries, 1pcs controller and EBR-R-A8 rack is used to illustrate the configuration of single cluster. Configuration of cluster with other capacity and racks should be adjusted accordingly. -
Page 24: Installation
User Manual EBR-A Series Installation Cluster with 15pcs Battery Modules, 1pcs Controller and EBR-R-A8 rack is used to illustrate the installation process. Due to the weight, all the device shall be lifted by lifting machine or manually handling according to local rules. -
Page 25: Personal Protection
User Manual EBR-A Series Category Name Function Picture Manual torque screwdriver (with full set of Installation and Installation tools Phillips bits, hexagon screw removal of screws bits and slotted screw bits ) Torque adjustable Installation and Installation tools wrench removal of nuts... -
Page 26: Checking Before Installation
User Manual EBR-A Series 3.2 Checking Before Installation 3.2.1 Basic Checking ① It’s recommended to install the battery system indoor. Please ensure necessary protec- tion applied for temperature and humidity control, no direct-sunlight. ② Please reserve enough ventilation space for heat dissipation. -
Page 27: Unpacking And Inspection
User Manual EBR-A Series ⑧ It’s recommended to use lifting device to move and locate the devices of battery system. If without handle tool, the devices must be handled by no less than 3 personnel. 3.2.3 Unpacking and Inspection ① Load and unload the packages according to local rules and regulations. -
Page 28: Battery And Controller Installation
User Manual EBR-A Series Step 3:Use electric drill with bit (10mm) to drill holes for each foot at the bottom pillars accordingly. And then tighten the M8X60 expansion screw to fix the pillar onto ground. (1pcs screw for each foot). - Page 29 User Manual EBR-A Series Step 2:Place the batteries from the 2nd layer from the top in the same column of controller and then another column. Fix the batteries with M6X12 screws (4pcs for each battery). Step 3:Fix the Crosspieces (2pcs screws each) and Decorative Cover (4pcs screws) with...
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Page 30: Paraller Box Installation
User Manual EBR-A Series 3.3.3 Paraller Box Installation Step 1:Fix the Cross Rail onto the Paraller Box with M6X12 screws (4pcs). Step 1:Install the Paraller Box onto the Rack with M6X12 screws (3pcs). The Paraller box could be installed either left side or right side of the Rack. -
Page 31: Wiring And Commissioning Of Single-Cluster
All drawings are for reference only, always refer to the physical product as the standard. If the manual does not match the physical product, stop all actions, remove all connections, store the batteries in a safe place and call your Solinteg technical representative for assis- tance. -
Page 32: Wiring Of Battery System
User Manual EBR-A Series 3.4.2 Wiring of Battery System Step 1:Keep the breaker of Controller and power switch of all Battery Modules as OFF. DIP 7 of ADDR must be set as “ON” and others as “OFF”. Step 2:Connect B+ terminal of Controller to B+ terminal of the 1st Battery Module. (B+ cable). -
Page 33: Wiring Between Inverter And Battery System
EBR-A Series 3.4.3 Wiring between Inverter and Battery system Step 1:Connect P+ and P- terminals of Controller to battery input terminal of Solinteg in- verter. Make sure there is suitable breaker between inverter and battery system. (P+ Cable and P- Cable). -
Page 34: Commissioning Of Single-Cluster
User Manual EBR-A Series Step 2:Connect CAN-2A of Controller to BMS port (COM2) of inverter. (BMS Comm. Cable, accessory of inverter). 3.4.4 Commissioning of Single-cluster •Make sure the breaker between inverter and the battery system is OFF during start-up pro- cedure. -
Page 35: Wiring And Commissioning Of Multi-Clusters
User Manual EBR-A Series Step 2:Turn on the Controller breaker and then press the Run Button of Controller and hold for 5 seconds to start the start-up automatic procedure. ① Controller Run Button light up and then on steady GREEN, while status bar flashes. -
Page 36: Wiring Of Multi-Clusters
User Manual EBR-A Series CAUTION: Make sure that the ground connection is not shared with other potential distributing devices and the ground rod is not used for Neutral Line dispersion or Harmonics mitigation circuit. CAUTION: Arrange the cables according to the specific installation requirements, always paying attention to minimizing the length of the cables to avoid voltage drops. -
Page 37: Wiring Between Clusters, Paraller And Inverter
Step 2:Connect positive and negative terminals of power combiner box to battery input terminals of Solinteg inverter correctly and respectively. The cable shall be prepared by customer and the conductor core section shall be 25mm²~35mm². ① Peel off the insulation sleeve of P+ and P- cable respectively. - Page 38 User Manual EBR-A Series ④ Push the cable gland, grommet and end cap at the plug end into place, and tighten the end cover with the thread of connector. Step 3:Connect the input terminals to L line and N line of backup port of inverter.
- Page 39 User Manual EBR-A Series ③ Insert another end of the cables into the metal terminal and crimp with crimping plier respectively (please check the crimping quality by pulling the cable after crimping). Part 2 Part 1 ④ Insert L cable into anyone of L1/L2/L3 port and N cable into N port and tighten corre- sponding screw (5 ±...
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Page 40: Commissioning Of Multi-Clusters
User Manual EBR-A Series Step 6:Connect the CAN2/INVERTER of Paraller to BMS port (COM2) of inverter. (BMS Comm. Cable, accessory of inverter). Step 7:After wiring, check all the connections to make sure polarity is correct. 3.5.4 Commissioning of Multi-clusters Step 1:Turn on the button of Paraller box. -
Page 41: Power-Off And Removal
ATTENTION: Please always refer to the physical Battery Module in front of you, and if the module has a different configura- tion to this manual, stop all activity immediately and contact your Solinteg technical representative. CAUTION: The Activation Button and the Power Switch are not SAFETY BREAKER, the Battery Module is ALWAYS LIVE... -
Page 42: Start-Up
Step 2:Turn OFF the Power Switch (1 = ON 0= OFF). 3.7.4 Recharge of Single Battery Module •This process must be supervised by solinteg and performed only with a solinteg rack. •If a Module Recharge is necessary, it is compulsory to supervise the Battery during the en- tire process. -
Page 43: Transportation And Storage
User Manual EBR-A Series Transportation and Storage •For long-term storage, the battery should be recharged once every 3 months, and the amount of electric charge shall exceed 80% of the rated capacity. •Please charge the battery in 18 hours after it fully discharged or over-discharging protec- tion mode is activated. -
Page 44: Contact Information
• Serial number of the device • Date of the device • Fault code/name • Brief description of the problem China (HQ) Solinteg Power Co., Ltd. Address: Building H1-1001, No. 6 Jingxian Road, Xinwu District, 214135 Wuxi, Jiangsu Province, China Website: www.solinteg.com Service Mail: service@solinteg.com... - Page 45 www.solinteg.com...
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