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Dutypoint AirBREAK FC Operation And Maintenance Manual

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Dutypoint AirBREAK
Model - FC
Operation and Maintenance Manual
DOC-ABFC2401

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Summary of Contents for Dutypoint AirBREAK FC

  • Page 1 Dutypoint AirBREAK Model - FC Operation and Maintenance Manual DOC-ABFC2401...
  • Page 2 Applied knowledge. Shared know-how. Fearless innovation. Together, we are Dutypoint. Since 1976, we’ve been building up industry-defining expertise in fluid technology. This knowledge means we solve complex challenges with straightforward solutions that are built around meeting and exceeding our clients’ needs. We approach everything with the same...
  • Page 3 4. Operation and Maintenance ..................21 5. Troubleshooting .....................22 6. Controller Manual....................24 7. Wiring Diagrams ....................33 8. Warranty........................ 34 9. Declaration of Conformity..................35 © 2023 Dutypoint Limited Dutypoint is a trading name of Dutypoint Limited, a company registered in England and Wales No 9045694...
  • Page 4 Installation, operating and maintenance must only be carried out by suitably trained/qualified personnel. • Normal safety precautions must be taken and appropriate procedures observed to avoid accidents. Refer to Dutypoint for any technical advice or product information. It is the responsibility of the customer and/or the contractor: •...
  • Page 5 1. Important Safety Information • Sorting, recycling and disposal of solid or liquid waste • Clean-up of spills • Separate disposal of electrical components from domestic waste 1.5 Mechanical Device Servicing • Familiarise yourself with the relevant contents of this manual •...
  • Page 6 1. Important Safety Information • Check for any risk of explosion before using hand tools 1.9 Precautions During Work • Never work alone • Always wear protective clothing and hand protection • Stay clear of suspended loads • Always use appropriate lifting devices •...
  • Page 7 1.13 Spare Parts WARNING Use of non-genuine spare parts may cause damage to equipment, damage to property and voiding of warranty • Use genuine, Dutypoint-approved spare parts only • If in doubt, contact Dutypoint Service on 01452 300590.
  • Page 8 1. Important Safety Information 1.14 Storage The product must be stored in a covered and dry location free from heat, dirt and vibrations. : Protect the product against humidity, heat sources and mechanical damage NOTE : Do not place heavy weights on the packed product NOTE 1.15 Disposal At the end of its working life, this product should not be disposed of with standard household waste, but rather...
  • Page 9 1. Important Safety Information 1.16 Lifting & transportation WARNING: LIFTING HAZARDS • Stay clear of suspended loads • Observe accident prevention regulations in force • Do not damage the cables during transports; so not squeeze, bend or drag the cable •...
  • Page 10 Inspect the package Inspect the package for damage or missing items upon delivery Note any damaged or missing items on the shipping paperwork and contact Dutypoint immediately File a claim with the shipping company if anything is out of order...
  • Page 11 Table 2.1: Range Specifications Message Level Definition Application Category 5 Fluid Risk Applications (non-wholesome water only) Pumps Dutypoint TH Horizontal Multistage Duty Flow Range 0 - 1.8 l/s Duty head range 0 - 8 bar Liquid temperature range 0 - 40 °C Ambient temperature range 5 - 40 °C...
  • Page 12 2. System Specifications 2.2 ResiSHIELD Range Table 2.2: Product Identification...
  • Page 13 2. System Specifications 2.3 Product Overview...
  • Page 14 2. System Specifications 2.4 Upgrade Packages High Level Alarm VFC High level float switch wired back to terminals within the control panel to provide high level alarm volt free connection PRO Upgrade Package - High level alarm volt free contact - Weir overflow catch tray with drain point pre-piped to waste - Anti-frost heater and thermostat...
  • Page 15 2. System Specifications 2.5 Technical Data Table 2.3 : Range Matrix Inlet Discharge Nominal Motor Weight Supply Tank Connection Connection Model Nominal Power (amps) (kg) Voltage Capacity (P2) kW (BSP) (BSP) FC1-03-004M 230/1/50 0.45 1" 1/2" 0.55 1/2" 1" FC1-03-005M 230/1/50 FC1-03-007M 1/2"...
  • Page 16 2. System Specifications 2.6 Pump Performance Curves FC03 Series SINGLE PUMP CURVES 03-015 03-011 03-007 03-005 03-004 Flow (litres/second)
  • Page 17 2. System Specifications Pump performance curves continued FC05 Series SINGLE PUMP CURVES 05-015 05-011 05-007 05-005 Flow (litres/second)
  • Page 18 4. Installation and Commissioning 3. Installation and Commissioning 3.1 Mechanical Installation Recommended pipework arrangement: Inspect the package for any damage or breakages prior to installation. Check that all connections are tight. Check that the overflow weir is clear from debris. Site the unit in a suitable location, which must: Provide a stable, level surface capable of supporting the weight of the unit when filled with water...
  • Page 19 Please note that engineer visits by Dutypoint are priced at one visit to commission one pump set. If there are multiple units on a site, special terms can be negotiated. To arrange a commissioning visit, please call the Technical Service Help line 01452 300590.
  • Page 20 4. Installation and Commissioning Commissioning Procedure 1. This procedure should only be carried out by suitably qualified and competent persons. 2. Open all valves on the inlet side of the unit, as well as the valve between the tank and pump, but leave the discharge valves closed.
  • Page 21 Use of any non-genuine spare parts may cause damage to equipment, damage to property and voiding of warranty. • Use geniune, Dutypoint-approved spare parts only • If in doubt, contact dutypoint Service on 01452 300590 Description Order Code Brass motorised ball valve normally closed 230v AC WRAS–1/2” 41-006944-000...
  • Page 22 The inner built in flow valve is blocked valve. running by dirt Failed MA15-A controller Arrange Dutypoint engineer visit Refer to 'MANUAL START-UP PRESSURE Pump does not start The system static head is higher than the SETTING in the MA15-A manual (section 6) start-up pressure automatically set.
  • Page 23 The starting pressure is set too near SETTING in the MA15-A manual (section 6) and the maximum pressure of the pump decrease the start-up value accordingly (WARNING, do not reduce the start up value to below the static head) Arrange dutypoint engineer visit Failed MA15-A controller...
  • Page 24 MA15 - A MODULA ELECTRONIC PUMP CONTROLLER SELF ADJUSTING MINIMUM ST ARTING PRESSURE - A NTI ROTOR BLOCKING FUNCTION 9 RE-ST ART ATTEMPT AFTER A DRY RUNNING...
  • Page 25 DESCRIPTION Over to guarantee the automatic ON/OFF of the pump and the dry run- MA15 - A ning control, allows to set the minimum start-up pressure from 0,5 to 6 bar ( manual set of the start-up pressure, read page 8 ) MA15 - A foresees automatic functions for: - STURT-UP pressure self learning (65% of pump maximum pressure on...
  • Page 26 MA15 - A foresees 9 automatic re-start attempt after a dry running detection or if the pump is not used for more than 48 hours, discon- nect the power supply before to start with any maintenence opera- tion on the device or on the pump or any part of the plant. - wrong electrical connections could damage the electronic card, the in- stallation must be done by a reliable electrician on electrical plants with In=30mA emergency cut-out...
  • Page 27 HYDRAULIC ASSEMBLING ELECTRICAL CHARACTERISTICS - Power supply 230V a.c. -Max current load 10(8) 250V a.c. - Frequency 50/60 Hz TECHNICAL AND CONSTRUCTION CHARACTERISTICS - Protection grade ip 65 - Max water temperature 60°C - Display for the working pressure reading - 1”...
  • Page 28 ELECTRICAL INSTALLATION WIRING FOR PUMPS UP TO 2HP 10(8)A 230V a.c. WIRING FOR PUMPS HIGER THAN 2HP 10(8)A 230V a.c. WIRING FOR 3-PHASE PUMPS 400V a.c.
  • Page 29 STARTING 1) After that the pump is primed, give power to the device. GREEN LED MA15 - A in “AUTO” mode function don’t need any adjusting, foresees a SELF-LEARNING PROGRAM for the START-UP PRESSURE PUMP VALUE automatic adjusting (65% of hte maximum pump pressure) 3) On MANUAL mode function the START-UP pressure must to be set manually (read page ..) 4) Giving power to the device the pump starts YELLOW LED ON, after 10...
  • Page 30 1,5 Kw cosØ 0,8 ALARM IP 65 FAILURE www.dutypoint.com LED “AUTO”: GREEN LIGHT ON - START-UP PRESSURE VALUE on auto- matic mode function, AUTO SETTING. LED “MANUAL”: GREEN LIGHT - ON START-UP PRESSURE VALUE on manual mode function, MANUAL SETTING LED “PUMP”: YELLOW LIGHT ON - MOTOR ON when the light is ON...
  • Page 31 MANUAL START-UP PRESSURE SETTING 1) push the SET button for 6 seconds: the GREEN LED “MANUAL” switches ON and the the GREEN LED “AUTO” switches OFF 2) release the SET button 3) with the GREEN LED ON MANUAL push the + button for 6 seconds: the motor stops if running and the CODE L will flash showing the START UP VALUE automatically set by the device 4) release the + button...
  • Page 32 POSSIBLE WORKING PROBLEMS 1) The Pump doesn’t stops: - check leakages on the plant from taps, w.c. and pipes - the inner built in flow valve is blocked by dirty, open the hydraulic side and clean the valve. - disconnect the power supply to the device and check if humidity or water is inside the electronic box 2) The pump doesn’t starts: - the water column is higher than the START-UP pressure automatically...
  • Page 33 1 2 3 4 5 6...
  • Page 34 12 months from date of commissioning. Full terms and conditions are located on the website https://www.dutypoint.com/terms-and-conditions/ If you need to contact us regarding your warranty or any issue regarding your Dutypoint product, please contact our service department: •...
  • Page 35 2006/42/EC : Machinery Directive • S.I. 2008:1597 The Supply of Machinery (Safety) Regulations 2008 • 2014/30/EU : Electromagnetic Compatibility Directive • S.I. 2016:1091 Electromagnetic Compatibility Regulations 2016 • 2014/35/EU : Low Voltage Directive. • S.I. 2016:1101 Electromagnetic Compatibility Regulations 2016 Hereby declare that the equipment:  Product Range  AirBREAK FC Is in conformity with the applicable requirements of the following documents:  • EN 809:1998+A1:2009: Pumps and pump units for liquids ‐ Common safety requirements • EN 60204‐1:2018: Safety of machinery ‐ Electrical equipment of machines ‐ Part 1: General requirements • EN ISO 12100:2010: Safety of machinery ‐ General principles for design • EN 61000‐6‐2:2019: Electromagnetic compatibility (EMC) — Part 6‐2: Generic standards • EN 61000‐6‐4:2019: Electromagnetic compatibility (EMC) — Part 6‐4: Generic standards • BS9251:2021 : Fire sprinkler systems for domestic and residential occupancies - code of practice I hereby declare that the equipment described above has been designed to comply with the relevant sections of the above ...
  • Page 36 NOTES...
  • Page 37 Dutypoint Limited Unit A, Quedgleley West Business Park, Hardwicke, Gloucester GL2 4PA United Kingdom T:+44(0)1452300592 W: www.dutypoint.com...