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Wow COOLIUS 0900 764 990 User Manual

Automotive a/c service station 12kg

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Automotive A/C Service Station
WOW! COOLIUS 12kg
Art.-Nr. 0900 764 990
USER MANUAL
Ser. Number:____________
2083_ENG/ Version 7/21/2009

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Summary of Contents for Wow COOLIUS 0900 764 990

  • Page 1 Automotive A/C Service Station WOW! COOLIUS 12kg Art.-Nr. 0900 764 990 USER MANUAL Ser. Number:____________ 2083_ENG/ Version 7/21/2009...
  • Page 2 10. Evacuation Mode ....................15 11. Oil or UV Dye Injection Mode ................16 12. Refrigerant Charge Mode ..................17 13. Refrigerant Cylinder Air Purge ................18 14. Service Procedure ....................19 15. Calibration Procedure ..................21 WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 3 1. Introduction WOW! Coolius 12kg - Automotive A/C Service Station (Recovery, Recycling, Evacuation and Charging System) is a user-friendly tool specifically designed for the automotive air-conditioning technicians, to carry out the following functions: - Testing air conditioning system, - Recovery and recycling the refrigerant from a/c system, - Gauge amount of refrigerant recovered from air-conditioning system.
  • Page 4 2. SAFETY FIRST! Important Safety Information's WOW! Coolius 12kg unit is extremely simple and reliable in selecting and performing all its functions. Therefore, the user is not exposed to any risk, if the general safety guidelines reported below are followed, in association with proper use and maintenance of the unit (improper use and maintenance will reduce the safety of the unit).
  • Page 5 Working conditions ......5 - 45 C ambient temperature, up to 80% humidity, 2000m altitude Measuring instrument......Category 1 (Not to be mixed with II, III, IV category). Approvals .......... EN 61010-1 Electric safety, EN 55014-1 EMC WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 6 UV Dye. 6. Service Hose Quick Couplers - Service hose quick couplers allows the operator to connect the unit to the vehicle air-conditioning system service ports without exhausting the refrigerant into the environment. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 7 UV Dye into air conditioning system automatically. 15. Cylinder Vapor Hose 16. Cylinder Liquid Hose with Ball Valve 17. Brass Adapter 18. Fuse - 10A s 19. Power Switch WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 8 3. Check that the cylinder (12) is already placed on the platform (11) and properly secured with the strap provided. Unscrew two securing M6 bolts placed on each side of the platform basis app. 3-4 mm and LOCK them in place with nuts provided. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 9 Note, that if a valid key was depressed, the unit will beep. If an inappropriate selection has been made, i.e. attempting to select a mode whilst another mode is in operation, the unit will ignore the pressed key and will not beep. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 10 LIQUID AND VAPOR HOSES MUST BE CONNECTED TO VAPOR AND LIQUID PORTS ON THE STORAGE CYLINDERS. INCORRECT CONNECTION WILL CAUSE CHARGING TO BE VERY SLOW. 9. Open both cylinder valves and open liquid hose (16) ball valve. is now ready for use. WOW! Coolius 12kg WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 11 FILT 99Hr - Displays filter dryers life in number of hours when machine is switched ON PAUS - Recovery pause (three minutes duration) bUSY - Purge solenoid opens to pressurize oil separator CYL - This display allows the operator to set the maximum allowable refrigerant weight in cylinder. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 12 - Do not allow the cylinder to be filled above 80% of it's capacity. - Never transport an overfilled cylinder. Refrigerant expands when heated and may cause the pressure relief valve to open and exhaust refrigerant in to the atmosphere or the cylinder may rupture. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 13 The unit gauges (suction & discharge) are important and useful instruments. The operator should have basic understanding of gauge readings and air-conditioning system operation, in order to correctly diagnose any possible system malfunction. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 14 (2) will indicate 'DONE' and the amount of refrigerant recovered will be displayed in kg (or lb) depending on the operator’s selection. Press 'STOP' on the console, the unit will display "busy" for 5 seconds. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 15 Excessive high ambience temperatures. • Excessive air in refrigerant into the cylinder (12). • Faulty pressure control. In all the above circumstances, press the 'STOP' key to return to the machines initial mode. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 16 "isolated" from the A/C system to allow for monitoring of any possible vacuum leak that may exist in the air- conditioning system. This is achieved by monitoring the suction gauge. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 17 The unit will not inject oil if the following conditions exist: - Insufficient vacuum. - Hand valves (4) not opened on console. - Schrader valve on A/C system service port not depressed. - No oil in the reservoir (10). WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 18 If the cylinder (12) valve is closed. If the hand manifold valve (4) console is closed. If the A/C system service port Schrader valve is not depressed. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 19 (air) from the cylinder (12) and bring back the pressure to the recommended chart values. Example: Ambient temp. 20 C, the cylinder pressure should be 4.7 bar. Ambient temperature ( Air purge gauge (13) readings (Bar) 10.2 10.7 11.3 12.0 12.6 13.3 14.0 WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 20 Dispose of used oil properly. Close drain and refill pump with vacuum pump oil. When the pump is running, the oil level should be even with the line on the sight glass. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 21 - Run and test all functions making sure that they are operating correctly. - Check condition of power lead and main power switch, replace lead if frayed or damaged in any way. - Clean machine and refit main cover. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 22 (a) Switch ON the unit with "START" key depressed, release when display reads "CYL". (b) Use "UP" or "DOWN" keys to reset the cylinder weight to 80% of its capacity (10kg max for 12kg cylinder). (c) Press, “START” to save the above settings. WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 23 WOW! Coolius12kg - Automotive A/C Service Station...
  • Page 24 2083_ENG/ Version 7/21/2009...