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ALLCLEAR MA100
OPERATING INSTRUCTIONS
Edition 1.1
    IMPORTANT!
To qualify for full extended warranty, you must register within
30 days of purchase. See inside for details. Read this manual
in full before using this machine.
© Weldclass 2024 | E.&O.E.
1

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Summary of Contents for Weldclass ALLCLEAR MA100

  • Page 1 OPERATING INSTRUCTIONS Edition 1.1     IMPORTANT! To qualify for full extended warranty, you must register within 30 days of purchase. See inside for details. Read this manual in full before using this machine. © Weldclass 2024 | E.&O.E.
  • Page 2 Congratulations on your purchase! Founded in regional Australia in 1979, Weldclass has grown to become a leading welding equipment brand across Australasia and beyond. From all of us here at Weldclass, thank you for your support! Register Your Warranty Now Standard warranty without registration is 12 months.
  • Page 3 ALLCLEAR MA100 Contents BASIC SPECIFICATIONS ..............4 KNOW YOUR MACHINE ..............5 INTRODUCTION ................6 ALLCLEAR MA100 OPERATION ............7 SAFETY INSTRUCTIONS ..............8 COMMISSIONING ................10 Connecting of suction elements ........10 Connection of the unit ............. 12 EXPLANATION OF CONTROLS ............12 MAINTENANCE ................
  • Page 4 1. BASIC SPECIFICATIONS Model ALLCLEAR MA100 Power Supply ~230V +/- 10% 50hz Single Phase Motor Power 1.1kw Factory Fitted Supply Plug rating 10A Weight 100kg Dimensions L780 x W600 x H1000 Noise 74dBA Filter Cleaning Manual © Weldclass 2024 | E.&O.E.
  • Page 5 On / Off button Pos.13 Flange for connection of arm Pos.5 Fan section cover Pos.14 Suction hood Pos.6 Cartridge filter fixing bolt Pos.15 Air blow direction Pos.7 Cartridge filter holder Pos.8 Dust collection tray Pos.9 Wheels © Weldclass 2024 | E.&O.E.
  • Page 6 Keep this manual handy! Consider this manual as part of the unit! Please pay attention to all warnings on the product! Pay attention to local regulations at the installation site! Follow manufacturer's instructions. © Weldclass 2024 | E.&O.E.
  • Page 7 ALLCLEAR MA100 4. ALLCLEAR MA100 OPERATION The filter unit ALLCLEAR - MA Series is used for extracting welding fumes on the spot. One or two flexible extraction hoses or other specific conduits are provided for the specific type of application.
  • Page 8 The filter cartridges cannot be regenerated for repeated use. The filter • cartridges must be disposed of according to pertinent legislation and directives! At regular intervals inspect the supply lead for signs of damage! • © Weldclass 2024 | E.&O.E.
  • Page 9 German TRGS 560 ‘Return of process air when working with carcinogenic media’ must be observed. (And/or the equivalent national directives for the respective user.) © Weldclass 2024 | E.&O.E.
  • Page 10 Attach the suction element (Pos.1) clamping flange (Pos.5), screws (Pos.3) and spring washers (Pos.4) Suction arm Unit top cover Screws Washers Flange Caution: The connecting element must move/turn freely! © Weldclass 2024 | E.&O.E.
  • Page 11 In the same way, fasten the hose to the pipe clamp and fasten the rubber band on the clamp. Caution: Please be careful when adjusting the arm position. Avoid harsh hangings. There is a risk of the machine tipping over. © Weldclass 2024 | E.&O.E.
  • Page 12 Wait for the fan to stop and then close the maintenance door. Caution: Work at the electrical components may be executed by authorised personnel only! Observe the information on the type plate! 7. EXPLANATION OF CONTROLS On/Off switch © Weldclass 2024 | E.&O.E.
  • Page 13 We recommend using a respiratory mask to DIN EN 141/143 - Protection class The task of changing the filter elements should be executed by trained personnel only! © Weldclass 2024 | E.&O.E.
  • Page 14 This range varies according to the discharge density but should be evacuated at least once a week. The dust bucket must not exceed a maximum of 25% capacity! The dust collector bucket can only be emptied by authorized • personnel. © Weldclass 2024 | E.&O.E.
  • Page 15 Disconnect the unit from the mains supply (Remove the plug). • Before replacing the cartridge filter, prepare the appropriate • container (PE-bag or plastic bag) for disposal. Open the door (Pos. 3) • Attention: The filter cartridges must be properly packaged (eg PE bags). © Weldclass 2024 | E.&O.E.
  • Page 16 We recommend using a respiratory mask to DIN EN 141/143 - Protection class P3. The task of changing the filter elements should be executed by trained personnel only! Disposal of the old filter cartridge according to pertinent directives! © Weldclass 2024 | E.&O.E.
  • Page 17 Fault lamp on Ensure that the mains connection is correct The system is and open the motor protection switch. not activated. No mains Check the connection, if power supply. necessary, correct the error. © Weldclass 2024 | E.&O.E.
  • Page 18 You must wear respirators and protective clothing in every process. We recommend the safety class P3 mask DIN EN 141/143. • Contaminated materials and filter elements must be disposed of properly. • Follow the manufacturer's instructions or contact the manufacturer. © Weldclass 2024 | E.&O.E.
  • Page 19 ALLCLEAR MA100 11. Circuit diagram © Weldclass 2024 | E.&O.E.
  • Page 20 © Weldclass 2024 | E.&O.E.