Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Kolpin Manuals
  4. Farm Equipment
  5. 31-0060
  6. Assembly / spare parts manual

Kolpin 31-0060 Assembly / Spare Parts Manual

High rise blade (60”) kit
Hide thumbs

Advertisement

Quick Links

Download this manual
HIGH RISE BLADE (60") KIT
P/N 31-0060
ASSEMBLY / SPARE PARTS MANUAL
Application
PLOW PUSH FRAME NO. 33-0000
Before you begin, please read these instructions and check to be sure all parts and tools are
accounted for. The following instructions contain details required to install and service the contents
of this kit.
© 2015 Kolpin Outdoors Inc.
REV 00

Advertisement

loading
Need help?

Need help?

Do you have a question about the 31-0060 and is the answer not in the manual?

Questions and answers

Related Manuals for Kolpin 31-0060

Summary of Contents for Kolpin 31-0060

  • Page 1 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2015 Kolpin Outdoors Inc. REV 00...
  • Page 2 Hairpin Cotter Pin, Zinc Plated, 82mm LG, 4mm wire dia. 31-1156 Hex Flange Nylon Nut, Zinc Plated, M8-1.25 Plow Shoe Kit 31-1155 60” Welded Steel Blade Wear Bar Kit, 60” 31-1160 Top Decal (not shown) Instruction Guide (not shown) © 2015 Kolpin Outdoors Inc. REV 00...
  • Page 3 BEFORE YOU BEGIN: TOOLS REQUIRED:   Your Kolpin accessory is exclusively designed for 13mm Wrench your vehicle.  13mm Socket  Please read and understand all instructions.  Verify all parts and tools are accounted for.  To ensure a satisfactory installation, follow all steps correctly and in the sequence described.
  • Page 4                                       © 2015 Kolpin Outdoors Inc. REV 00...
  • Page 5 One Year Limited Warranty For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 6 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 7 NOTICE Plow operation requires additional components for operation: Kolpin Plow Push Frame, Winch Kit, ATV / UTV Plow Mount * *These components may be specific to your vehicle. Please read and understand all assembly instructions, notices and warnings before assembling and operating your plow system.
  • Page 8 31-2060 / 31-2072 / 31-2084 Kit Contents: © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 9 Vertical Rib Blade Support, LH Vertical Rib Blade Support, RH Skid Bracket Skid Shoe PUR1467 Spacer Flat Washer, Zinc Plated, M18 Lynch Quick Pin, Zinc Plated, 4.76mm Dia x 38mm LG PUR1359 Instruction Guide (not shown) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 10 BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is exclusively designed for Basic Metric Wrench and Socket Set • • your vehicle. Torque Wrench • Please read and understand all instructions. • Verify all parts and tools are accounted for.
  • Page 11 The middle hole in the plastic moldboard is smaller to help index/center the blade. 4. Torque M8 fasteners to specification. 8MM FASTENER TORQUE: Ill. 1-3 17 ft. lbs. (23 Nm) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 12 Set the skids even with the wear bar cutting edge for level surfaces such as concrete or asphalt. For irregular surfaces, lower the skids to raise the wear bar cutting edge. © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 13 Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 14 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2016 Kolpin Outdoors Inc. REV 00...
  • Page 15 Hairpin Cotter Pin, Zinc Plated, 82mm LG, 4mm wire dia. 31-1156 Hex Flange Nylon Nut, Zinc Plated, M8-1.25 Plow Shoe Kit 31-1155 66” Welded Steel Blade Wear Bar Kit, 66” 31-1166 Top Decal Instruction Guide (not shown) © 2016 Kolpin Outdoors Inc. REV 00...
  • Page 16 BEFORE YOU BEGIN: TOOLS REQUIRED:   Your Kolpin accessory is exclusively designed for 13mm Wrench your vehicle.  13mm Socket  Please read and understand all instructions.  Verify all parts and tools are accounted for.  To ensure a satisfactory installation, follow all steps correctly and in the sequence described.
  • Page 17 Additionally, this blade will handle light to medium-duty summer landscape work. NOTICE Plow operation requires additional components for operation: Kolpin Plow Push Frame, High Rise Plow Push Frame, Winch Kit, Mid-Body ATV / UTV Plow Mount * *These components may be specific to your vehicle.
  • Page 18 One Year Limited Warranty For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 19 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2020 Kolpin Outdoors Inc. REV 01...
  • Page 20 Plow Shoe Kit 31-1255 72” Welded Steel Blade Wear Bar Kit, 72” 31-1172 Top Decal Instruction Guide (not shown) * Parts shown in exploded view is representation and may vary slightly from actual part. © 2020 Kolpin Outdoors Inc. REV 01...
  • Page 21 All directions referring to right and left are when the • rider is sitting on the machine. APPROXIMATE ASSEMBLY TIME: 15 minutes Note: The Kolpin Steel Snow Plow Blade kit comes fully assembled from factory. SPARE KIT INFORMATION: SPARE KITS Std Wear bar...
  • Page 22 OPERATING INSTRUCTIONS Congratulations! You’ve just purchased one of the industry’s top plow system component. The Kolpin Steel Snow Plow Blade works great for all types of plowing. With proper care and maintenance, your plow blade will last for many years! The 72” (183 cm) Blade Assembly allows for quality snow moving capacity and snow roll-over characteristics.
  • Page 23 One Year Limited Warranty For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 24 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 25 NOTICE Plow operation requires additional components for operation: Kolpin Plow Push Frame, Winch Kit, ATV / UTV Plow Mount * *These components may be specific to your vehicle. Please read and understand all assembly instructions, notices and warnings before assembling and operating your plow system.
  • Page 26 31-2060 / 31-2072 / 31-2084 Kit Contents: © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 27 Vertical Rib Blade Support, LH Vertical Rib Blade Support, RH Skid Bracket Skid Shoe PUR1467 Spacer Flat Washer, Zinc Plated, M18 Lynch Quick Pin, Zinc Plated, 4.76mm Dia x 38mm LG PUR1359 Instruction Guide (not shown) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 28 BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is exclusively designed for Basic Metric Wrench and Socket Set • • your vehicle. Torque Wrench • Please read and understand all instructions. • Verify all parts and tools are accounted for.
  • Page 29 The middle hole in the plastic moldboard is smaller to help index/center the blade. 4. Torque M8 fasteners to specification. 8MM FASTENER TORQUE: Ill. 1-3 17 ft. lbs. (23 Nm) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 30 Set the skids even with the wear bar cutting edge for level surfaces such as concrete or asphalt. For irregular surfaces, lower the skids to raise the wear bar cutting edge. © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 31 Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 32 These instructions will help you to become familiar with operation of the plow push frame. Instructions contain details required to install, service the contents of this kit, for adjustment and maintenance. © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 33 INTRO Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your Kolpin product will last for years to come. BEFORE YOU BEGIN Your Kolpin accessory is exclusively designed for your vehicle. • Read and understand the entire installation manual, including all installation instructions, operating instructions, •...
  • Page 34 Spring Puller or shoestring sized rope • IMPORTANT The use of a Kolpin winch with the combination of Kolpin auto-stop and synthetic winch rope are recommended for use with this plow system to prevent premature failure of the winch cable. The winch should be installed on the unit prior to installing this kit.
  • Page 35 Hex Locknut, Zinc Plated, M10-1.5 Socket Head Cap Screw, Zinc Plated, M8-1.25 x 40mm LG Hex Flange Screw, M16-2.0 x 120mm LG Flat Washer, Zinc Plated, M16 Hex Flange Locknut, Zinc Plated, M16-2.0 Instruction Manual (not shown) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 36 Kit Contents (continued): © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 37 Tighten to specification. (See illustration 1-3). Ill. 1-2 4. Secure the plastic cover cap (item #8) into place as shown. (See illustration 1-4). 6MM FASTENER TORQUE: 7 ft-lbs. (9 N-m) Ill. 1-3 Ill. 1-4 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 38 10MM FASTENER TORQUE: level. See operation section of instruction guide. 34 ft-lbs. (46 N-m) 7. Tighten M10 hardware to specification. Ill. 1-6 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 39 Otherwise, it can provide more winch rope clearance to remove the Polaris Ranger 1000 OEM upper catch bar. 10. Tighten M8 screws to specification. 8MM FASTENER TORQUE: 17 ft-lbs. (23 N-m) Ill. 1-8 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 40 Fasten eyebolts to frame tab with half moon pivot sleeve (item #28) and M8 lock nuts (item #24) onto the eyebolts until 2-3 threads show thru the locking feature. (See illustration 1-10). Ill. 1-10 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 41 (See illustration 1-12). 15. Tighten the blade stopper plate fasteners to specification. Ill. 1-11 BLADE STOPPER ADJUSTMENT 10MM FASTENER TORQUE: 34 ft-lbs. (46 N-m) Ill. 1-12 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 42 (See illustration 1-14). 20. Attach the winch’s rope hook to the lift bracket loop (item #9) as shown. (See illustration 1-15). Ill. 1-15 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 43 21. Note, certain plow mounts have built-in receiver hitch. Clearance for opening the connection latch handle can be gained by using curved angle portion of tubing. (See illustrations 1-16 and 1-17). Ill. 1-16 Ill. 1-17 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 44 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 45 See the table on page 13 for a full description. Lift Point Kit Hardware Kit (PN 35-0075) (PN 35-0076) Pivot Lock Pivot Gear Handle Kit Plate Kit (PN 35-0077) (PN 35-0078) Eyebolt Kit Lock Pin Kit (PN 34-0002) (PN 35-0079) © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 46 Loosen the (5) bolts and move forward or backward the blade position gear locking plate. (See illustration 2-3). Ill. 2-2 Plow pivot point (5) fasteners Ill. 2-3 Clearance Adjustment Forward Backward © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 47 5. The plow is designed to trip forward when it hits a solid object. When the pressure on the plow is released, it will return to its original position by itself. (See illustration 2-6). Ill. 2-6 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 48 If any part is damaged, the impact velocity was greater than what the system is designed to support. You must then buy a replacement part from your dealer and/ or Kolpin customer care. (See illustration 2-8). © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 49 (See illustration 2-10). Note, refer to installation step 6 for details. The side brackets will be Tallest setting for Connection Latch assembly installed into the tallest position. Ill. 2-10 © 2022 Kolpin Outdoors Inc. REV 02...
  • Page 50 Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 51 These instructions will help you to become familiar with operation of the plow push frame. Instructions contain details required to install, service the contents of this kit, for adjustment and maintenance. © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 52 INTRO Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your Kolpin product will last for years to come. BEFORE YOU BEGIN Your Kolpin accessory is exclusively designed for your vehicle. • Read and understand the entire installation manual, including all installation instructions, operating instructions, •...
  • Page 53 Wrench Set, Metric • IMPORTANT The use of a Kolpin winch with the combination of Kolpin auto-stop and synthetic winch rope are recommended for use with this plow system to prevent premature failure of the winch cable. The winch should be installed on the unit prior to installing this kit.
  • Page 54 Hex Flange Locknut, Zinc Plated, M10-1.5 Lock Washer, Zinc Plated, M8 Flat Washer, Zinc Plated, M10 Lock Washer, Zinc Plated, M10 Flat Washer, Zinc Plated, M8 Carriage Screw, Zinc Plated, M10-1.5 x 35mm LG Instruction Manual (not shown) © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 55 (item #10) and into the Extension Frame Remove Hex Flange Screw threaded tab. (See illustration 1-3). 5. Tighten all hardware to specifications. 10MM FASTENER TORQUE: 34 ft-lbs. (46 N-m) 8MM FASTENER TORQUE: 17 ft-lbs. (23 N-m) Ill. 1-3 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 56 (not shown). Ill. 1-5 Lift Point Bracket from 35-0070 kit M8 Screw from 35-0070 kit M8 Locknut from 35-0070 kit © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 57 Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 58 These instructions will help you to become familiar with operation of the plow push frame. Instructions contain details required to install, service the contents of this kit, for adjustment and maintenance. © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 59 NOTICE Plow operation requires additional components for operation: Kolpin Snow Plow Blade, High Rise Push Frame, Winch Kit, Mid-Body Plow Mount * *These components may be specific to your vehicle. Please read and understand all assembly instructions, notices and warnings before assembling and operating your High Rise Power Angle plow system.
  • Page 60 LOCK BLADE LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is exclusively designed for 10mm wrench • • your vehicle.
  • Page 61 ATV/UTV Wiring Harness with Switch and Fuse (vehicle side) Worm Gear, Zinc Plated Plastic Motor Cap 33-0120 Decal Spring Motor Mounting Plate, Zinc Plated Electric Motor 33-0111 Self-Tapping Screw, Zinc Plated, M4-0.7 x 12mm LG Instruction Guide (not shown) © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 62 Kit Contents (continued): © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 63 (See illustration 1-1). 2. Tilt the angling arm up toward the blade, then pull it toward the ATV. The arm will come out of push frame. (See illustration 1-2). ILL. 1-2 © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 64 Tighten to specification. (See illustration 2-1). 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) ILL. 2-2 ILL. 2-3 Note, for the hard-to-reach nuts, use a 13mm wrench to hold the nuts while tightening. (See illustration 2-3). © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 65 Tighten the screws until snug. (See Note, older gen plow illustration 2-6). frames may not have pre-drilled holes for self-tapping screws. Use the plastic cap as pattern to mark hole location and drill using 1/8” drill bit (3.2mm). © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 66 180 degrees in the housing. Using the left arrow, the blade should be rotating counterclockwise to the left (the left side of the blade rotating toward ATV). Switch ILL. 3-1 © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 67 180 degrees in the housing. Using the left arrow, the blade should be rotating counterclockwise to the left (the left side of the blade rotating toward UTV). Switch ILL. 4-1 ILL. 4-2 © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 68 (item #1) or badge trim adhesive (not included). When the plow is not attached to vehicle, the wire harness can be plugged into the cover cap as shown. Connector cap (See illustration 5-2). © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 69 Check the battery voltage (continuous use with the vehicle not running will drain the  battery) MAINTENANCE: Lightly grease the worm gears annually • To remove dust or debris build-up on gears, use water to loosen material, then blow dry with • pressurized clean air © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 70 © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 71 SPARE KITS: See the table on page 12 for a full description. Wiring kit Motor kit (PN 33-0111) (PN 33-0112) Gear kit (PN 33-0115) Hardware kit (PN 33-0117) Plastic cap kit (PN 33-0120 © 2021 Kolpin Outdoors Inc. REV 04...
  • Page 72 Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 73 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to operate, install and service the contents of this kit. Save these instructions. Important safety instructions are included in this manual. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 74 Winch Maintenance and Service Safety . . 16 Lubrication .. 16 Cable Assembly Replacement ..16 Specifications . 17 Performance Specifications .. 17 Parts Kit Diagrams and replacement part numbers . 18-23 Troubleshooting Warranty .. 25 © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 75 INTRODUCTION Congratulations on your purchase of a Kolpin winch! The Kolpin winch works great for vehicle recovery and plow lift applications. With proper use and maintenance, this winch will bring many years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve te right to change, alter and/or improve the product and this document at any time without prior notice.
  • Page 76 (8) Rubber Winch Stop: Increases life of cables, ropes and fairleads. Quiets hook rattling noise. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 77 The winch kit comes mostly assembled from the factory. Some pre-assembly of the kit is required for installation into vehicles. BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is designed for a universe fit for Basic metric wrench set •...
  • Page 78 WARNING NEVER short battery terminals with metal objects. Be aware terminals in contact with metal will cause a direct short, possibly causing contactor/ solenoid © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 79 NEVER route electrical cables across any sharp ALWAYS leave some slack for electrical cable move- edges, through and /or near moving parts, or near ment. Battery cables should NOT be drawn taut. parts that may become hot. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 80 Connect to Attach to switch harness negative (-) battery terminal Contactor/ solenoid Use wire splice connector to splice switch harness red wire to a key controlled accessory Switch harness circuit wire on the vehicle © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 81 Use wire splice connector to splice switch harness red wire to a key controlled accessory circuit wire on the vehicle Rocker Switch Connect rocker switch female connector to remote socket male connector © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 82 15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 83 24. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. 25. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 84 NEVER use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading section on page 15. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 85 SEVERE INJURY or DEATH in the event of a failure. For your safety, always replace cables and chains can damage and even kill trees. Please remember KOLPIN winch parts (including the cable) with to Tread Lightly® (treadlightly.org). KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website.
  • Page 86 Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable. WINCH CABLE CARE For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 87 Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 88 Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 89 50’ length x 7/32” diameter wire rope (1/4” diameter synthetic model) …………..…. 4500 lb. rated pull • Drum size: 50mm diameter x 74mm length • Winch Dimensions - Front View Winch Dimensions - Bottom View © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 90 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 3/16” diameter x 50’ length 85062 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 91 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 92 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 93 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 94 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 95 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 96 Replace winch assembly. Note: If any hardware is missing, do not return NOTE to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 97 Five Year Mechanical Limited Warranty and Three Year Electrical Limited Warranty For the period of five (5) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any mechanical part or mechanical parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 98 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to operate, install and service the contents of this kit. Save these instructions. Important safety instructions are included in this manual. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 99 Winch Maintenance and Service Safety . . 16 Lubrication .. 16 Cable Assembly Replacement ..16 Specifications . 17 Performance Specifications .. 17 Parts Kit Diagrams and replacement part numbers . 18-23 Troubleshooting Warranty .. 25 © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 100 INTRODUCTION Congratulations on your purchase of a Kolpin winch! The Kolpin winch works great for vehicle recovery and plow lift applications. With proper use and maintenance, this winch will bring many years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve te right to change, alter and/or improve the product and this document at any time without prior notice.
  • Page 101 (8) Rubber Winch Stop: Increases life of cables, ropes and fairleads. Quiets hook rattling noise. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 102 The winch kit comes mostly assembled from the factory. Some pre-assembly of the kit is required for installation into vehicles. BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is designed for a universe fit for Basic metric wrench set •...
  • Page 103 WARNING NEVER short battery terminals with metal objects. Be aware terminals in contact with metal will cause a direct short, possibly causing contactor/ solenoid © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 104 NEVER route electrical cables across any sharp ALWAYS leave some slack for electrical cable move- edges, through and /or near moving parts, or near ment. Battery cables should NOT be drawn taut. parts that may become hot. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 105 Connect to Attach to switch harness negative (-) battery terminal Contactor/ solenoid Use wire splice connector to splice switch harness red wire to a key controlled accessory Switch harness circuit wire on the vehicle © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 106 Use wire splice connector to splice switch harness red wire to a key controlled accessory circuit wire on the vehicle Rocker Switch Connect rocker switch female connector to remote socket male connector © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 107 15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 108 24. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. 25. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 109 NEVER use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading section on page 15. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 110 SEVERE INJURY or DEATH in the event of a failure. For your safety, always replace cables and chains can damage and even kill trees. Please remember KOLPIN winch parts (including the cable) with to Tread Lightly® (treadlightly.org). KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website.
  • Page 111 Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable. WINCH CABLE CARE For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 112 Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 113 Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 114 50’ length x 7/32” diameter wire rope (1/4” diameter synthetic model) …………..…. 4500 lb. rated pull • Drum size: 50mm diameter x 74mm length • Winch Dimensions - Front View Winch Dimensions - Bottom View © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 115 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 3/16” diameter x 50’ length 85062 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 116 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 117 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 118 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 119 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 120 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 121 Replace winch assembly. Note: If any hardware is missing, do not return NOTE to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 122 Five Year Mechanical Limited Warranty and Three Year Electrical Limited Warranty For the period of five (5) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any mechanical part or mechanical parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 123 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to operate, install and service the contents of this kit. Save these instructions. Important safety instructions are included in this manual. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 124 Winch Maintenance and Service Safety . . 16 Lubrication .. 16 Cable Assembly Replacement ..16 Specifications . 17 Performance Specifications .. 17 Parts Kit Diagrams and replacement part numbers . 18-23 Troubleshooting Warranty .. 25 © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 125 INTRODUCTION Congratulations on your purchase of a Kolpin winch! The Kolpin winch works great for vehicle recovery and plow lift applications. With proper use and maintenance, this winch will bring many years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve te right to change, alter and/or improve the product and this document at any time without prior notice.
  • Page 126 (8) Rubber Winch Stop: Increases life of cables, ropes and fairleads. Quiets hook rattling noise. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 127 The winch kit comes mostly assembled from the factory. Some pre-assembly of the kit is required for installation into vehicles. BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is designed for a universe fit for Basic metric wrench set •...
  • Page 128 WARNING NEVER short battery terminals with metal objects. Be aware terminals in contact with metal will cause a direct short, possibly causing contactor/ solenoid © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 129 NEVER route electrical cables across any sharp ALWAYS leave some slack for electrical cable move- edges, through and /or near moving parts, or near ment. Battery cables should NOT be drawn taut. parts that may become hot. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 130 Connect to Attach to switch harness negative (-) battery terminal Contactor/ solenoid Use wire splice connector to splice switch harness red wire to a key controlled accessory Switch harness circuit wire on the vehicle © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 131 Use wire splice connector to splice switch harness red wire to a key controlled accessory circuit wire on the vehicle Rocker Switch Connect rocker switch female connector to remote socket male connector © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 132 15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 133 24. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. 25. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 134 NEVER use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading section on page 15. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 135 SEVERE INJURY or DEATH in the event of a failure. For your safety, always replace cables and chains can damage and even kill trees. Please remember KOLPIN winch parts (including the cable) with to Tread Lightly® (treadlightly.org). KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website.
  • Page 136 Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable. WINCH CABLE CARE For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 137 Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 138 Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch For your safety, always replace KOLPIN winch parts (including the cable) with KOLPIN replacement parts available at your authorized KOLPIN dealer or the KOLPIN website (Kolpin.com).
  • Page 139 50’ length x 7/32” diameter wire rope (1/4” diameter synthetic model) …………..…. 4500 lb. rated pull • Drum size: 50mm diameter x 74mm length • Winch Dimensions - Front View Winch Dimensions - Bottom View © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 140 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 3/16” diameter x 50’ length 85062 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 141 Item Part Description Replacement Part Number Replacement Winch 2500# 25-9250R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 142 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 143 Item Part Description Replacement Part Number Replacement Winch 3500# 25-9350R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 144 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin steel cable, 7/32” diameter x 50’ length 85063 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 145 Item Part Description Replacement Part Number Replacement Winch 4500# 25-9450R Kolpin winch hook strap, orange 85071 Kolpin synthetic rope, 1/4” diameter x 50’ length 85064 Rocker switch 85066 Contactor/solenoid 85068 Roller fairlead 85069 Lock washer, M4 Flat washer, M4 Scotch lock Cable tie, 8”...
  • Page 146 Replace winch assembly. Note: If any hardware is missing, do not return NOTE to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2018 Kolpin Outdoors Inc. REV 03...
  • Page 147 Five Year Mechanical Limited Warranty and Three Year Electrical Limited Warranty For the period of five (5) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any mechanical part or mechanical parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 148 10-0145 Plow Marker Kits Owner’s Manual / Guide du propriétaire Place the plow markers 1" inside the outer edge on the top of the plow blade. Mark the blade with a paint pen. Drill a 5/16" hole at the mark and attach the plow marker with the provided 5/16"...
  • Page 149 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 150 INTRO Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your Kolpin product will last for years to come. BEFORE YOU BEGIN Your Kolpin accessory is exclusively designed for your vehicle. • Read and understand the entire installation manual, including all installation instructions, operating instructions, safety warnings •...
  • Page 151 See www.Kolpin.com for products to complete your plow system. TOOLS REQUIRED Safety Glasses • Socket Set, Metric • Torque Wrench • Wrench Set, Metric • Drill • 1/2” Drill Bit • © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 152 Hex Bolt, Zinc Plated, M10-1.25 x 30mm LG Hex Flange Locknut, Zinc Plated, M10-1.25 Flat Washer, Zinc Plated, M10 Fender Washer, Zinc Plated, M10 Lock Washer, Zinc Plated, M10 Instruction Guide (not shown) © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 153 1/2” drill bit. (See illustration Items 2, #5, #6 Note, the drilled holes will have 1-3). exposed metal, touch-up the exposed edges using black spray paint. Upper holes drilled locations Ill. 1-3 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 154 Items #2, #4, #3 bumper. (See illustrations 1-4 and 1-5). Tighten all hardware to specification. 10MM FASTENER TORQUE: 34 ft. lbs. (46 Nm) Items #2, #5, #6 Ill. 1-5 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 155 WARRANTY Two Year Limited Warranty For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 156 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 157 Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others, but may not be compatible with some winches. Kolpin winch mount kits have design features that benefit snow plow applications.
  • Page 158 Part Number Winch Mount Plate Bumper Clamping U-Bracket Hex Flange Locknut, Zinc Plated, M8-1.25 Flat Fender Washer, Zinc Plated, M8 Hex Flange Bolt, Zinc Plated, M8-1.25 x 70mm LG Instruction Guide (not shown) © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 159 BEFORE YOU BEGIN: TOOLS REQUIRED: Your Kolpin accessory is exclusively designed for Metric Wrench set • • your vehicle Metric Socket set • Please read and understand all instructions • Pliers • Verify all parts and tools are accounted for •...
  • Page 160 (See illustrations 1-2, 1-3 and 1-4). Note, the 6mm and 10mm bolts will be re-used for bumper installation later. 10mm bumper bolt 6mm skid plate bolt Ill. 1-3 Ill. 1-4 Upper 8mm bumper bolts (2 per side) FRONT © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 161 Bracket and then fasten using M8 locknut (item #3). (See illus- tration 1-8). 9. Tighten the M8 fasteners to torque specification. 8MM FASTENER TORQUE: Winch sub- Front 17 ft. lbs. (23 Nm) assembly Bumper Ill. 1-8 Ill. 1-7 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 162 Spooling the cable as shown will prolong cable life and enhance winch performance. (See illustration 1-11). 14. Connect the hook to cable or rope by using hardware included in winch kit. Ill. 1-11 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 163 20. With the vehicle key in the ON position, check winch for proper operation. Ill. 1-14 21. Retighten all hardware after 30 Under passenger seat minutes of riding. Ill. 1-16 Under pas- senger seat Ill. 1-15 © 2021 Kolpin Outdoors Inc. REV 00...
  • Page 164 One Year Limited Warranty For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both.