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Tecnolux RP3480 4W Use And Maintenance Manual

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WHEEL WASHER 4W
ART. RP3480 4W
USE AND MAINTENANCE MANUAL
Tecnolux S.r.l.
Via del Lavoro 12, Trevenzuolo (VR)

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Summary of Contents for Tecnolux RP3480 4W

  • Page 1 WHEEL WASHER 4W ART. RP3480 4W USE AND MAINTENANCE MANUAL Tecnolux S.r.l. Via del Lavoro 12, Trevenzuolo (VR)
  • Page 2 Wheel washer RP3480 4W TABLE OF CONTENTS 2/108 TABLE OF CONTENTS PAR. DESCRIPTION TABLE OF CONTENTS INTRODUCTION ....................6 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL ......6 HOW TO READ THE INSTRUCTION MANUAL ..............7 HOW TO STORE THE INSTRUCTION MANUAL .............. 9 HOW TO UPDATE THE INSTRUCTION MANUAL ............
  • Page 3 Wheel washer RP3480 4W TABLE OF CONTENTS 3/108 ENVIRONMENTAL CONDITIONS ................54 LIGHTING ......................... 55 VIBRATIONS ......................55 NOISE LEVEL ......................56 TECHNICAL DATA ..................... 57 TOOLS ........................59 STANDARD SUPPLY ....................62 ELECTROMAGNETIC ENVIRONMENT ................63 CONTROL PANEL ....................... 64 COMMISSIONING .....................
  • Page 4 Wheel washer RP3480 4W TABLE OF CONTENTS 4/108 Revision matrix of the manual and its sections Parts of manual Review Table of contents Chapter (Directorat Date e-General 2017 Signature...
  • Page 5 Wheel washer RP3480 4W TABLE OF CONTENTS 5/108 CONTENTS Lighting Vibrations INTRODUCTION Sound emissions Purpose of the instruction manual Technical data How to read the instruction Tools manual Panels and buttons Storing the instruction manual Standard supply Updating the instruction manual...
  • Page 6 Wheel washer RP3480 4W INTRODUCTION 6/108 INTRODUCTION PAR. DESCRIPTION PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL This instruction manual is an integral part of the machine and has the purpose of providing all the information necessary to: • The operator's proper awareness of safety issues;...
  • Page 7 Wheel washer RP3480 4W INTRODUCTION 7/108 INTRODUCTION PAR. DESCRIPTION HOW TO READ THE INSTRUCTION MANUAL The Manual has been divided into chapters each of which corresponds to a specific operator (INSTALLER, MACHINE OPERATOR, AND MAINTENANCE TECHNICIAN).The necessary skills for each operator to safely operate the machine have been defined.
  • Page 8 Wheel washer RP3480 4W INTRODUCTION 8/108 IMAGES NUMBERING Each figure is consecutively numbered. The numbering is composed as follows: Chapter 0.2.1 0-2.1 Identification numbering Paragraph TABLES NUMBERING Each table is consecutively numbered. At each different section numbering starts from “1”.
  • Page 9 Wheel washer RP3480 4W INTRODUCTION 9/108 INTRODUCTION PAR. DESCRIPTION HOW TO STORE THE INSTRUCTION MANUAL This Instruction Manual must be carefully stored and accompany the machine in all transfers of ownership that it may have. The Manual must be preserved by handling it with care, with clean hands and by not placing it on dirty surfaces.
  • Page 10 Wheel washer RP3480 4W INTRODUCTION 10/108 INTRODUCTION PAR. DESCRIPTION RECIPIENTS The Manual in question is intended for: the Installer, the Operator and Qualified Personnel in charge of the maintenance of the machine. EXPOSED PERSON is any person that is in part or entirely within a danger area;...
  • Page 11 Wheel washer RP3480 4W INTRODUCTION 11/108 INTRODUCTION PAR. DESCRIPTION GLOSSARY AND PICTOGRAMS The uncommon terms, or with meanings different from the ordinary, are listed in this paragraph. Below are the explanations of the abbreviations used, and the meaning of the pictograms to indicate the operator's qualification and the machine status.Their use quickly and...
  • Page 12 Wheel washer RP3480 4W INTRODUCTION 12/108 INTENDED USE The use of the machine in accordance with the information given in the use instruction; REASONALBLY FORESEEABLE MISUSE Machine use that differs from the use indicated in the user instructions,but that can derive from predictable human behaviour.
  • Page 13 Wheel washer RP3480 4W INTRODUCTION 13/108 SAFETY COMPONENT Component: - intended to fulfil a safety function; - the failure and/or malfunction of which puts at risk the safety of people. (e.g. lifting tool; fixed, mobile or adjustable guard, etc.; electrical, electronic, optical,...
  • Page 14 Wheel washer RP3480 4W INTRODUCTION 14/108 PICTOGRAMS Descriptions preceded by this symbol contain: very important information / requirements regarding safety. Failure to comply may result in: • cause dangers for the safety of the operators; • loss of contractual warranty;...
  • Page 15 Wheel washer RP3480 4W INTRODUCTION 15/108 PICTOGRAMS FOR MACHINE STATUS The pictograms contained in a box / rectangle provide INFORMATION on the status of the machine. Sim. Machine status Machine off: with the electrical and pneumatic supply lines disconnected. Machine on: with the electrical and pneumatic supply connected and in the safe stop condition by means of open mobile protections (indicating which);...
  • Page 16 Wheel washer RP3480 4W INTRODUCTION 16/108 PICTOGRAMS FOR SAFETY • The pictograms contained in a triangle indicate a DANGER • Pictograms contained in a circle impose a PROHIBITION/AN OBLIGATION. Name Dangerous electric voltage. Crushing of the upper and lower limbs Tangling.
  • Page 17 RP 3480 4W 17/108 INFORMATION GENERAL INFORMATION PAR. DESCRIPTION MANUFACTURER'S IDENTIFICATION DATA MANUFACTURER TECNOLUX S.r.l. REGISTEREDOFFICE Via del lavoro, 12 37060 Trevenzuolo (VR) Italy T STANDS FOR: 045 7350757 F: 045 6680259 REGISTERED OFFICE AND HEADQUARTERS Via del lavoro, 12...
  • Page 18 GENERAL Wheel washer RP 3480 4W 18/108 INFORMATION GENERAL INFORMATION PAR. DESCRIPTION MACHINE IDENTIFICATION DATA AND RATING PLATES Each machine is identified by a CE plate on which its reference data is indelibly reported. When contacting the Manufacturer or service centres always mention these references. Fig.
  • Page 19 GENERAL Wheel washer RP 3480 4W 19/108 INFORMATION Facsimile of CE Declaration; the original is attached to this manual...
  • Page 20 GENERAL Wheel washer RP 3480 4W 20/108 INFORMATION GENERAL INFORMATION PAR. DESCRIPTION SAFETY REGULATIONS The machine has been manufactured in compliance with the following Technical Standards: Tab. 1-4.1 Standard/directive Description Validity UNI EN ISO 13857 Safety of machinery - Safety clearances 2008 EN 13850 Safety “Devices and emergency stops"...
  • Page 21 GENERAL Wheel washer RP 3480 4W 21/108 INFORMATION GENERAL INFORMATION PAR. DESCRIPTION INFORMATION ON CUSTOMER SERVICE The machines are covered by a warranty, as stated in the contract of sale. If during the term of validity malfunctions or failures of machine parts should occur, which are covered by the warranty, the Manufacturer, after the necessary checks on the machine, will see to repair or replace the faulty parts.
  • Page 22 GENERAL Wheel washer RP 3480 4W 22/108 INFORMATION GENERAL INFORMATION PAR. DESCRIPTION CUSTOMER SET-UPS With the exception of any other contractual agreements, the following is normally carried out by the Customer: Prepare an area suitable for positioning the machine, considering the dimensions shown in the diagram.
  • Page 23 GENERAL Wheel washer RP 3480 4W 23/108 INFORMATION Prepare the following connections near the installation area (to be provided by the final customer): Tab. 1-6.1 CATEGORY OF TYPE OF STANDARD ON CONNECTION ON CUSTOMER SET-UPS CONNECTION THE MACHINE THE MACHINE FEMALE QUICK COUPLINGS Ø...
  • Page 24 Wheel washer RP 3480 4W SAFETY 24/108 SAFETY PAR. DESCRIPTION GENERAL SAFETY RULES Carefully read the instructions in this Manual and follow the instructions given before commissioning the Machine. The manufacturer has made every effort in designing this machine and has made it as INTRINSICALLY SAFE as possible.
  • Page 25 Wheel washer RP 3480 4W SAFETY 25/108 When necessary, the Manual will include other recommendations for the user on preventive measures, on personal protective equipment, on any information useful to prevent human errors and on the prohibitions regarding reasonably foreseeable misconduct. It is nevertheless imperative to carefully follow the directions below: •...
  • Page 26 Wheel washer RP 3480 4W SAFETY 26/108 General requirements Moving parts should always be used according to the manufacturer’s requirements, as indicated in this Manual, which must always be kept at hand in the workplace. None of the safety devices installed on moving parts to prevent accidents and ensure safety can be modified or removed, but must be suitably protected.
  • Page 27 Wheel washer RP 3480 4W SAFETY 27/108 Put the machine out of service if operating anomalies are detected after carrying out the appropriate inspections/repairs.
  • Page 28 Wheel washer RP 3480 4W SAFETY 28/108 Make sure that there are no objects between the parts of the machine. After every maintenance operation you should make sure that there are no objects between the moving parts. To ensure maximum safety in the machine operation it is however FORBIDDEN: •...
  • Page 29 Wheel washer RP 3480 4W SAFETY 29/108 SAFETY PAR. DESCRIPTION INTENDED USE 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...
  • Page 30 Wheel washer RP 3480 4W SAFETY 30/108 • Use only detergents supplied or recommended by the manufacturer of the machine. • Before operating the machine, check that all the hydraulic and electrical access panels are safely closed. • Before carrying out any operation inside the machine, turn off and unplug the power supplies.
  • Page 31 Wheel washer RP 3480 4W SAFETY 31/108 SAFETY PAR. DESCRIPTION DANGER AREAS The potentially dangerous areas are: 1 – Area for hooking the wheel trolleys (fig. 2-4.1) 2 – The inner area where there are the pumping, mixing and rotation mechanisms (fig. 2-4.2) 3 –...
  • Page 32 Wheel washer RP 3480 4W SAFETY 32/108 Fig. 2-4.5 FRONT VIEW RIGHT SIDE VIEW LEFT SIDE VIEW...
  • Page 33 Wheel washer RP 3480 4W SAFETY 33/108 SAFETY PAR. DESCRIPTION SAFETY DEVICES The following safety devices are installed on the machine: 1. Emergency stop button of the main panel, 2. Inductive sensor that detects the presence of wheel trolley 3. Magnetic sensors on the moving cylinders 4.
  • Page 34 Wheel washer RP 3480 4W SAFETY 34/108 SAFETY PAR. DESCRIPTION WARNING SIGNS The following signs are to be installed near to the machine and its work area: Prohibition Signs • Sign prohibiting removal of the machine’s safety devices or guards; •...
  • Page 35 Wheel washer RP 3480 4W SAFETY 35/108 • Sign indicating the obligatory use of safety footwear; • Sign indicating the obligatory use of gloves; • Sign indicating the obligatory use of protective clothes; Sign 1 Sign 2 Sign 3 Tab. 3-6.3 Fig.
  • Page 36 Wheel washer RP 3480 4W SAFETY 36/108 SAFETY PAR. DESCRIPTION RESIDUAL RISKS It is necessary to pay attention to the following residual risks that can occur when using the machine and cannot be eliminated. CAUTION: DANGEROUS MOVEMENTS No one other than the operator must stand around the machine. In the presence of other persons, immediately stop machine operations and make them move away.
  • Page 37 Wheel washer RP 3480 4W INSTALLATION 37/108 INSTALLATION PAR. DESCRIPTION TRANSPORT AND HANDLING Driver of lifting and handling vehicles: operator trained to use vehicles for the lifting and handling of materials and machines (carefully following the instructions of the manufacturer), in compliance with the laws in force in the country where the machine is used.
  • Page 38 Wheel washer RP 3480 4W INSTALLATION 38/108 INSTALLATION PAR. DESCRIPTION STORAGE If the machine is not used, it must be stored using the following precautions: • Store the machine in a closed place; • Grease the unpainted parts; • Protect the machine from shocks and stresses; •...
  • Page 39 Wheel washer RP 3480 4W INSTALLATION 39/108 Preparing the electrical system The electrical system which powers the machine with other machines must be connected by specialised and qualified personnel observing the wiring diagram and the provisions prescribed in the Laws and/or Technical standards in force regarding safety at the workplace and electrical systems.
  • Page 40 Wheel washer RP 3480 4W INSTALLATION 40/108 INSTALLATION PAR. DESCRIPTION ASSEMBLY The machine is supplied already assembled and therefore no other assembly steps are necessary apart from the regular connections described in the following chapters.
  • Page 41 Wheel washer RP 3480 4W INSTALLATION 41/108 INSTALLATION PAR. DESCRIPTION PLACEMENT The machine must always be placed in a perfectly levelled area; levelling can be done by following the adjustment procedure described below. • Move the machine with a pallet truck or a forklift, grab the machine with the forks from the front side through the special slots (see photo).
  • Page 42 Wheel washer RP 3480 4W INSTALLATION 42/108 INSTALLATION PAR. DESCRIPTION CONNECTIONS Mechanical maintenance operator: qualified technical able to drive the machine in normal conditions, to operate it with the maintained action command (JOG) with the protections disabled, to intervene on the mechanical parts to adjust, maintain and repair them.
  • Page 43 Wheel washer RP 3480 4W INSTALLATION 43/108 B. Check the voltage between the line and the machine and connect the electrical power cable. Fig.3-6.2 5 METRES FIVE-POLE PLUG FEATURES: 16 Amps 3 P + N + E (3 pole + neutral + earth) 400-415 V AC - IP44 (IEC 60309-2) Pneumatic connection C.
  • Page 44 Wheel washer RP 3480 4W INSTALLATION 44/108 Hydraulic connection D. Connect with a 18 mm internal diameter pipe, the water network to the connection prepared inside the machine (Fig. 3-6.4) and tighten it with a metal clamp. Fig. 3-6.4 PREPARED BY THE CLIENT CUSTOMER SUPPLIED Hose Clamp Internal diameter 18 mm...
  • Page 45 Wheel washer RP 3480 4W INSTALLATION 45/108 INSTALLATION PAR. DESCRIPTION PRELIMINARY CHECKS 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...
  • Page 46 Wheel washer RP 3480 4W INSTALLATION 46/108 INSTALLATION PAR. DESCRIPTION ADJUSTMENTS 2nd level machine driver: operator able to carry out the 1st level machine operator tasks and operate the machine with maintained action control (jog), to carry out simple production start-up operations or reset after stop and set-up procedures.
  • Page 47 Wheel washer RP 3480 4W INSTALLATION 47/108 Open the drain valve by turning the special tap (point A fig. 3-8.3), and set the flow regulation knob (Point b - Fig. 3-8.3) to 100% ATTENTION: press to turn! Finally press the priming jog button (point C fig. 3-8.3) to completely fill out the pump body.
  • Page 48 Wheel washer RP 3480 4W INSTALLATION 48/108 INSTALLATION PAR. DESCRIPTION NO-LOAD TESTS Before you perform the load operations, run a no-load test in order to check for any abnormalities, in particular the direction of rotation of the motors, the proper movement of the trolley, opening the door, the movement of the wheel holder cradles, trolley lock etc.
  • Page 49 Wheel washer RP 3480 4W INSTALLATION 49/108 INSTALLATION PAR. DESCRIPTION LOAD TESTS Perform a preliminary load test (possibly using a wheel not for resale or reuse) in order to check for any abnormalities of traction, pumping, loading, unloading, washing, etc.
  • Page 50 MACHINE Wheel washer RP 3480 4W 50/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION OPERATING PRINCIPLE The wheel washer is designed to automatically wash the tires fitted on their own rim of various sizes according to the limit set for the machine itself (max wheel diameter 75 cm and maximum width 34 cm).
  • Page 51 MACHINE Wheel washer RP 3480 4W 51/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION MAIN PARTS The machine consists of the following parts 1 – Frame that includes and encloses the washing chamber, the power switchboard and the check systems provided Fig. 4-2.1 2 - Wheel loading and unloading trolley/ trolleys, for up to two wheels per trolley Fig.
  • Page 52 MACHINE Wheel washer RP 3480 4W 52/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION DIMENSIONS Tab. 4-3.1 WIDTH 1710 mm DEPTH 1100 mm MAX HEIGHT (CLOSED DOOR) 1500 mm MAX HEIGHT (OPEN DOOR) 2285 mm MACHINE WEIGHT WHEN EMPTY 430 kg TROLLEY WEIGHT WHEN EMPTY 70 kg MACHINE 1 PALLET 120X180cm H tot.170cm SHIPPING PACKING DIMENSIONS...
  • Page 53 MACHINE Wheel washer RP 3480 4W 53/108 DESCRIPTION Fig. 4-3.2...
  • Page 54 MACHINE Wheel washer RP 3480 4W 54/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION ENVIRONMENTAL CONDITIONS The machine does not require particular environmental conditions. It must be installed inside a well lit, ventilated industrial building with a solid, levelled floor. Temperatures permitted from 5° to 40°C, with humidity no higher than 50% at 40°C, or no higher than 90% at 20°C.
  • Page 55 MACHINE Wheel washer RP 3480 4W 55/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION LIGHTING The plant installation lighting must comply with the laws in force in the country of use, and always ensure good visibility at any point; it should not give rise to hazardous reflections and allow the clear reading of the control panels as well as identification of the emergency buttons.
  • Page 56 MACHINE Wheel washer RP 3480 4W 56/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION NOISE LEVEL Equivalent continuous A-weighted sound pressure level (< 80dBA) and C-weighted instantaneous sound pressure ( <100 dBC) in workplaces are not likely to cause danger for personnel. The sound level in the work area must be measured in accordance with the provisions of the regulations in force in the country where the machine is used.
  • Page 57 MACHINE Wheel washer RP 3480 4W 57/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION TECHNICAL DATA The main technical data of the machine is shown below: Tab. 2-8.1 WEIGHT ON EMPTY 430 kg MINIMUM PRESSURE AND WATER FLOW RATE 2 bar / 15 litres per minute MAXIMUM INPUT WATER TEMPERATURE Min.
  • Page 58 MACHINE Wheel washer RP 3480 4W 58/108 DESCRIPTION Recommended chemicals Note: for complete information please refer to the documentation supplied with the manual. Here is the trade name and addresses for emergency situations. 1) Cleaning product: POWER RIM ALKALINE 2) Rinse aid product: POWER RIM ACID...
  • Page 59 MACHINE Wheel washer RP 3480 4W 59/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION TOOLS The machine does not use tools to perform scheduled cleaning.
  • Page 60 MACHINE Wheel washer RP 3480 4W 60/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION PANELS AND BUTTONS The operator display is placed on the wheel loading and unloading side at the right-hand side of the washing compartment. Fig. 4-10.1 The operating programs are set on the operator display Fig.
  • Page 61 MACHINE Wheel washer RP 3480 4W 61/108 DESCRIPTION On the main screen of the display are present the following buttons: Tab. 4-10.1 SHORT PROGRAM BUTTON: the machine performs the short washing cycle LONG PROGRAM BUTTON: machine performs regular washing cycle RINSE: The machine performs a rinse of 30 seconds with water.
  • Page 62 MACHINE Wheel washer RP 3480 4W 62/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION STANDARD SUPPLY The machine is supplied fully equipped for operation. The machine is supplied with: • USE AND MAINTENANCE MANUAL. • MANUAL OF HIGH PRESSURE PUMP • MANUAL OF METERING PUMP •...
  • Page 63 MACHINE Wheel washer RP 3480 4W 63/108 DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION ELECTROMAGNETIC ENVIRONMENT The system is designed to operate correctly in industrial electromagnetic environments that are within the Emissions and Immunity limits set by the following harmonised standards: IEC EN 61000-6-2 Electromagnetic Compatibility (EMC) Generic standards - Immunity for industrial environments IEC EN 61000-6-4 Electromagnetic Compatibility (EMC) Generic standards - Emission for industrial environments...
  • Page 64 64/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION CONTROL PANEL The machine is not fitted with control panel, the controls are integrated into the main panel of the manufacturer as indicated in CHAPTER 4 section 10.
  • Page 65 65/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION COMMISSIONING 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...
  • Page 66 66/10 Wheel washer RP 3480 4W USE OF THE MACHINE Setting data Set the data on the operator display. The following data can be set: Language Date and Time Automatic rinse schedule = Language settings = Date and time settings = Total washing time setting = Back to the previous menu Follow the directions on the relative menus to set data...
  • Page 67 67/10 Wheel washer RP 3480 4W USE OF THE MACHINE Language setting By accessing the language setting menu, the display shows the following page: To set the language, select the checkbox that you want, and then return to the previous menu. Date and time setting By accessing the date and time setting menu, the display shows the following page: To set the date and time, click the field you want to change and use the arrow keys...
  • Page 68 68/10 Wheel washer RP 3480 4W USE OF THE MACHINE Total washing time setting By accessing the total washing time setting menu, the display shows the following page: Using the + and – keys you can vary the total time of washing within the preset limits. Press the button to access a menu where you can do some advanced settings.
  • Page 69 69/10 Wheel washer RP 3480 4W USE OF THE MACHINE Automatic rinse schedule setting By accessing the automatic rinse schedule setting menu, the display shows the following page: Select the field you want to set (hour or minute) and use the + or – key to change its value. Check the box (enable/disable) to enable or disable the automatic rinse cycle of the machine Press the OK key to save the values and then return to the previous menu.
  • Page 70 70/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION OPERATING MODES The machine is working in automatic mode, when there are no other types of operation. PREPARATION OF THE TROLLEYS Wheel trolleys must be loaded before switching on the machine. The wheels should be placed with the inside of the rim resting on the side of the trolley and the outer side of the rim visible to the operator.
  • Page 71 71/10 Wheel washer RP 3480 4W USE OF THE MACHINE HOW TO PLACE THE TROLLEY Once you have loaded the trolley, it is essential to adjust its position correctly: the side of the trolley to be inserted in the special housing of the sliding rail (Fig. 5-3.5) of the machine is the one shown in the figure (Fig.
  • Page 72 72/10 Wheel washer RP 3480 4W USE OF THE MACHINE The washing chamber locking door has a particular operation; in the closing phase, it stops moving down before reaching the stop point, activating a visual-audible signal that warns the operator of the ongoing action, and then ends its run and closes. This feature was necessary to reduce the risk of crushing if the operator is in the wrong position relative to the door of the washing chamber.
  • Page 73 73/10 Wheel washer RP 3480 4W USE OF THE MACHINE After selecting the wash cycle, the display shows a screen (Fig. 5-3.11) where you can select by means of the appropriate button, the type of detergent: alkaline, acidic or a combination of the two of them.
  • Page 74 74/10 Wheel washer RP 3480 4W USE OF THE MACHINE Forward movement of the trolley Opening of the door Closing of the door Loading of the Wheel Unloading of the Wheel Detergent application Detergent distribution High pressure wash - phase 1 High pressure wash - phase 2 High pressure wash - phase 3 Proper communication between the display...
  • Page 75 75/10 Wheel washer RP 3480 4W USE OF THE MACHINE Proper communication between the display board and the board that handles the wheel loading-unloading automation system By pressing the button "SETTINGS" from the main screen (Fig. 5-3.10) you will open the machine settings menu (Fig.
  • Page 76 76/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION NORMAL STOP Operate the stop icon on the main panel (Fig. 5-4.1), to completely disconnect the power supply of the electric line, disconnect the machine from other energy sources (pneumatic- hydraulic) unfastening the taps provided for by the owner and the operator of the machine.
  • Page 77 77/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION RESET Restore Emergency Reset the Emergency Button after you have checked that: 1) you have eliminated the causes that triggered the emergency stop. 2) that all parts of the machine are functioning properly, that there are no wheels inside the machine or on the trolley, that there are no impediments whatsoever to hinder the operation of the machine.
  • Page 78 78/10 Wheel washer RP 3480 4W USE OF THE MACHINE USE OF THE MACHINE PAR. DESCRIPTION DECOMMISSIONING Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 79 ACCESORY SPARE Wheel washer RP 3480 4W 79/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION MAINTENANCE STATUS Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 80 ACCESORY SPARE Wheel washer RP 3480 4W 80/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION SPECIAL PRECAUTIONS Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 81 ACCESORY SPARE Wheel washer RP 3480 4W 81/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION CLEANING General operator: operator with no specific competences, able to perform only simple tasks following the instructions of qualified technicians. CLEANING OF THE DRAIN TANK: Open through the appropriate lock the lower front compartment (A), close the drain valve (B) and disconnect the drain hose from the sleeve (C), remove the rubber hose (E) of the safety valve on the inner right side of the tank.
  • Page 82 ACCESORY SPARE Wheel washer RP 3480 4W 82/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION LUBRICATION - WEAR Mechanical maintenance operator: qualified technical able to drive the machine in normal conditions, to operate it with the maintained action command (JOG) with the protections disabled, to intervene on the mechanical parts to adjust, maintain and repair them.
  • Page 83 ACCESORY SPARE Wheel washer RP 3480 4W 83/108 PARTS 3) Every 3 months grease the gear between pinion and sprocket of the loading-unloading mechanism Fig. 6-5.3 4) every 6 months check and if necessary lubricate the sliding seats of the forward slides, and the stop mechanisms of the trolley, and the rack-pinion mechanism.
  • Page 84 ACCESORY SPARE Wheel washer RP 3480 4W 84/108 PARTS 6) Every 6 months it is recommended to check the state of the door lifting cable. Make sure the door is closed Open the door of the settling tank (A), remove the guard of the feeding unit (B) and the guard of the Size unit (C) (see figure).
  • Page 85 ACCESORY SPARE Wheel washer RP 3480 4W 85/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION EMERGENCY STOP Check the operation of the emergency stop when shown on the screen. Proceed as follows. a) Insert an EMPTY trolley in start position. b) Select a wash program. c) After 4 seconds press the STOP button.
  • Page 86 ACCESORY SPARE Wheel washer RP 3480 4W 86/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION ROUTINE MAINTENANCE Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 87 ACCESORY SPARE Wheel washer RP 3480 4W 87/108 PARTS CAUTION Before any maintenance operation the maintenance technician must turn the main disconnect switch to turn the electrical power supply off, close the electrical panel’s padlock provided, and keep the key in his pocket. Always use the special PPE - Personal Protective Equipment: •...
  • Page 88 ACCESORY SPARE Wheel washer RP 3480 4W 88/108 PARTS Scheduled Maintenance Plan: Tab. 6-6.1 MAINTENANCE FREQUENCY MACHINE STATUS SYMBOL MANUAL Every 3 months Cleaning of the settling and/or Disconnection for tank depending on maintenance usage Disconnection for Every 6 months maintenance Grease the gears and the Disconnection for...
  • Page 89 ACCESORY SPARE Wheel washer RP 3480 4W 89/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION UNSCHEDULED MAINTENANCE Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 90 ACCESORY SPARE Wheel washer RP 3480 4W 90/108 PARTS REPLACING THE FUSES: THE FOLLOWING OPERATIONS MUST BE CARRIED OUT ONLY BY QUALIFIED MAINTENANCE PERSONNEL. BEFORE PERFORMING ANY OPERATION ON THE MACHINE, DISCONNECT IT FROM ALL POWER SOURCES To replace a fuse open the control panel (Point A FIG. 6-7.2) using the dedicated wrench to access the electric panel.
  • Page 91 ACCESORY SPARE Wheel washer RP 3480 4W 91/108 PARTS MAINTENANCE MANUAL PAR. DESCRIPTION TROUBLESHOOTING For defects or malfunctions of the machine that are not described in this Manual, please contact the Manufacturer. The table below summarizes the possible alarms displayed on the operator display Tab 6-8.1 [ Check and fix ] ALARM/ MESSAGE...
  • Page 92 ACCESORY SPARE Wheel washer RP 3480 4W 92/108 PARTS GREASING OF message on programmed grease the transmission unit THE BEARINGS display maintenance bearings (see section) remove the trolley and insert it the cart is not inserted correctly into the guide rail until properly it reaches the stopper.
  • Page 93 ACCESORY SPARE Wheel washer RP 3480 4W 93/108 PARTS there are obstacles remove the impediments, that prevent the free grease the skids movement of the door make sure the machine is powered with compressed air the piston that moves according to specifications the door does not and check the pneumatic work...
  • Page 94 ACCESORY SPARE Wheel washer RP 3480 4W 94/108 PARTS • THE WASHING Replace the washing board BOARD • COMMUNICATI Turn the machine off, remove Communication error ON FAILURE any trolleys and wheels from between the display BETWEEN THE the inside of the washing board and the board DISPLAY compartment, turn the...
  • Page 95 ACCESORY SPARE Wheel washer RP 3480 4W 95/108 PARTS ACCESORY SPARE PARTS PAR. DESCRIPTION CUSTOMER SERVICE For any type of information relating to the use, maintenance and installation of the machine, the Manufacturer is always available. The Customer is advised to ask questions in clear terms, with reference to this Manual and the instructions listed.
  • Page 96 ACCESORY SPARE Wheel washer RP 3480 4W 96/108 PARTS...
  • Page 97 ACCESORY SPARE Wheel washer RP 3480 4W 97/108 PARTS The Manufacturer will not be held liable for any breaks, malfunctions or harm to people or property resulting from the use of non-original spare parts. The Manufacturer has provided the following form so that any spare parts needed can be quickly identified.
  • Page 98 ACCESORY SPARE Wheel washer RP 3480 4W 98/108 PARTS In order to interact most effectively with our technicians when ordering parts, please follow the steps below: a) call the spare parts service of the Company and describe the type of fault found;...
  • Page 99 ACCESORY SPARE Wheel washer RP 3480 4W 99/108 PARTS LIST OF RECOMMENDED SPARE PARTS ARTICLE DESCRIPTION CODE TANK DRAIN FITTING WITH SLIDE VALVE 034630058 FRIDLE HIGH PRESSURE HOSE R1 225 BAR L=1270 034630230 SWIVEL JOINT HP 90° 034630059 HP NOZZLE PNEUMATIC CYLINDER NT0200027 HP ROTARY NOZZLE 030 034630174...
  • Page 100 ACCESORY SPARE Wheel washer RP 3480 4W 100/108 PARTS Tab 7-2.2 OTHER RECOMMENDED PARTS ITEM DESCRIPTION CODE TRANSMISSION BELT 034640066 AIR FLOW REGULATOR FILTER 034630250 WATER FILTER 034630095 034630071 AIR PRESSURE SWITCH WATER PRESSURE SWITCH 034630071 NT0200037 SOLENOID VALVE COMPLETE WITH COIL FOR CLEANER MIXING AIR NT0200030 1/8 "...
  • Page 101 ACCESORY SPARE Wheel washer RP 3480 4W 101/108 PARTS PRESSURE REDUCER 1/4 “ NT0200035 LEVEL SWITCH 034630347 TROLLEY SENSOR 034630172 WATER CONTROL SOLENOID VALVE 034630063 5-WAY SOLENOID VALVE 034630222 034630340 PRESSURE RELIEF VALVE NT0010137 CLEANER PNEUMATIC PUMP 034630040 RINSE AID PNEUMATIC PUMP 034630220...
  • Page 102 ACCESORY SPARE Wheel washer RP 3480 4W 102/108 PARTS ACCESORY SPARE PARTS PAR. DESCRIPTION ACCESSORIES • AUTOMATIC DRYING KIT CONSISTING OF: MANIFOLD WITH BLOW NOZZLES SOLENOID VALVE, FITTINGS AND PIPES...
  • Page 103 ADDITIONAL Wheel washer RP 3480 4W 103/108 INSTRUCTIONS ADDITIONAL INSTRUCTIONS PAR. DESCRIPTION WASTE DISPOSAL The User is responsible for checking the proper waste disposal that the machine produces during processing, in accordance to the domestic laws in force. The lubricants and replaced parts must be disposed of in compliance with the laws in force in the country of use.
  • Page 104 ADDITIONAL Wheel washer RP 3480 4W 104/108 INSTRUCTIONS ADDITIONAL INSTRUCTIONS PAR. DESCRIPTION SAFE WORK PROCEDURES Train the operators suitably: • Safe use of the machine; • for emergency situations.
  • Page 105 Wheel washer RP 3480 4W ANNEXES 105/108 ANNEXES PAR. DESCRIPTION MACHINE DRAWINGS ANNEXES PAR. DESCRIPTION WIRING DIAGRAMS AND SPECIFIC MANUALS 9-2.1 USE AND MAINTENANCE MANUAL. 9-2.2 MANUAL OF HIGH PRESSURE PUMP 9-2.3 MANUAL OF METERING PUMP 9-2.4 MANUAL OF MOTOR INVERTER 9-2.5 WIRING DIAGRAMS 9-2.6 CLEANING PRODUCT MSDS...
  • Page 106 Wheel washer RP 3480 4W ANNEXES 106/108 ANNEXES PAR. DESCRIPTION PNEUMATIC DIAGRAMS NOZZLES FLUXING...
  • Page 107 Wheel washer RP 3480 4W ANNEXES 107/108 TROKE DOOR LIFTING...
  • Page 108 Wheel washer RP 3480 4W ANNEXES 108/108 LOCK UNLOADING FEEDING...