Tecnolux MAGIC PLUS Use And Maintenance Manual
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Tecnolux MAGIC PLUS Use And Maintenance Manual

Wheel washer
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WHEEL WASHER
MAGIC PLUS
ART. 34705
USE AND MAINTENANCE MANUAL
REV. 04
Tecnolux S.r.l.
Via del Lavoro 12, Trevenzuolo (VR)

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Summary of Contents for Tecnolux MAGIC PLUS

  • Page 1 WHEEL WASHER MAGIC PLUS ART. 34705 USE AND MAINTENANCE MANUAL REV. 04 Tecnolux S.r.l. Via del Lavoro 12, Trevenzuolo (VR)
  • Page 2 34705 -MAGIC TABLE OF Wheel washer 2/98 PLUS CONTENTS...

  • Page 3: Table Of Contents

    34705 -MAGIC TABLE OF Wheel washer 3/98 PLUS CONTENTS TABLE OF CONTENTS PAR DESCRIPTION TABLE OF CONTENTS INTRODUCTION ............................7 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL ........7 HOW TO READ THE INSTRUCTION MANUAL ..................8 HOW TO STORE THE INSTRUCTION MANUAL ..................10 HOW TO UPDATE THE INSTRUCTION MANUAL .................10 RECIPIENTS ................................11 GLOSSARY AND PICTOGRAMS ........................12...
  • Page 4 34705 -MAGIC TABLE OF Wheel washer 4/98 PLUS CONTENTS ENVIRONMENTAL CONDITIONS ......................52 LIGHTING ................................53 VIBRATIONS ...............................53 NOISE LEVEL ..............................54 TECHNICAL DATA .............................55 TOOLS ..................................57 STANDARD SUPPLY ............................60 ELECTROMAGNETIC ENVIRONMENT .......................61 CONTROL PANEL ..............................62 COMMISSIONING .............................63 OPERATING MODES ............................68 NORMAL STOP ..............................72 EMERGENCY STOP ............................72 RESET ..................................73 INFORMAZIONI E DATI DI UTILIZZO ....................74...
  • Page 5 34705 -MAGIC TABLE OF Wheel washer 5/98 PLUS CONTENTS Revision matrix of the manual and its sections Parts of manual Review Table of contents Chapter Date Jan. 2017 Oct. 2019 Signature...
  • Page 6 34705 -MAGIC TABLE OF Wheel washer 6/98 PLUS CONTENTS TABLE OF CONTENTS Lighting Vibrations INTRODUCTION Sound emissions Purpose of the instruction manual Technical data How to read the instruction Tools manual Panels and buttons Storing the instruction manual Standard supply Updating the instruction manual Electromagnetic environment Recipients...

  • Page 7: Introduction

    34705 – MAGIC Wheel washer INTRODUCTION 7/98 PLUS INTRODUCTION PAR DESCRIPTION PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL This instruction manual is an integral part of the machine and has the purpose of providing all the information necessary to: ...

  • Page 8: How To Read The Instruction Manual

    34705 – MAGIC Wheel washer INTRODUCTION 8/98 PLUS INTRODUCTION PAR DESCRIPTION HOW TO READ THE INSTRUCTION MANUAL The Manual has been divided into chapters each of which corresponds to a specific operator (INSTALLER, MACHINE OPERATOR, AND MAINTENANCE TECHNICIAN).The necessary skills for each operator to safely operate the machine have been defined.
  • Page 9 34705 – MAGIC Wheel washer INTRODUCTION 9/98 PLUS IMAGES NUMBERING Each figure is consecutively numbered. The numbering is composed as follows: Chapter 0.2.1 0-2.1 Progressive nr. Pharagraph TABLES NUMBERING Each table is consecutively numbered. At each different section numbering starts from “1”. The numbering is composed as follows: Chapter 0-2.1...

  • Page 10: How To Store The Instruction Manual

    34705 – MAGIC Wheel washer INTRODUCTION 10/98 PLUS INTRODUCTION PAR DESCRIPTION HOW TO STORE THE INSTRUCTION MANUAL This Instruction Manual must be carefully stored and accompany the machine in all transfers of ownership that it may have. The Manual must be preserved by handling it with care, with clean hands and by not placing it on dirty surfaces.

  • Page 11: Recipients

    34705 – MAGIC Wheel washer INTRODUCTION 11/98 PLUS INTRODUCTION PAR DESCRIPTION RECIPIENTS The Manual in question is intended for: the Installer, the Operator and Qualified Personnel in charge of the maintenance of the machine. EXPOSED PERSON is any person that is in part or entirely within a danger area; OPERATOR is any person or persons charged with installing, operating, adjusting, cleaning, repairing and moving a machine as well as carrying out its maintenance;...

  • Page 12: Glossary And Pictograms

    34705 – MAGIC Wheel washer INTRODUCTION 12/98 PLUS INTRODUCTION PAR DESCRIPTION GLOSSARY AND PICTOGRAMS The uncommon terms, or with meanings different from the ordinary, are listed in this paragraph. Below are the explanations of the abbreviations used, and the meaning of the pictograms to indicate the operator's qualification and the machine status.
  • Page 13 34705 – MAGIC Wheel washer INTRODUCTION 13/98 PLUS INTENDED The use of the machine in accordance with the information given in the use instruction; REASONALBLY FORESEEABLE MISUSE Machine use that differs from the use indicated in the user instructions, but that can derive from predictable human behaviour.
  • Page 14 34705 – MAGIC Wheel washer INTRODUCTION 14/98 PLUS SAFETY COMPONENT Component: - intended to fulfil a safety function; failure and/or malfunction which puts risk safety people. (e.g. lifting tool; fixed, mobile or adjustable guard, etc.; electrical, electronic, optical, pneumatic, hydraulic device, which serves, i.e. interlocks with a guard, etc.).
  • Page 15 34705 – MAGIC Wheel washer INTRODUCTION 15/98 PLUS PICTOGRAMS Descriptions preceded by this symbol contain: very important information / requirements regarding safety. Failure to comply may result in:  cause dangers for the safety of the operators;  loss of contractual warranty; ...
  • Page 16 34705 – MAGIC Wheel washer INTRODUCTION 16/98 PLUS PICTOGRAMS FOR MACHINE STATUS The pictograms contained in a box / rectangle provide INFORMATION on the status of the machine. Sim. Machine status Machine off: with the electrical and pneumatic supply lines disconnected. Machine on: with the electrical and pneumatic supply connected and in the safe stop condition by means of open mobile protections (indicating which);...
  • Page 17 34705 – MAGIC Wheel washer INTRODUCTION 17/98 PLUS PICTOGRAMS FOR SAFETY  The pictograms contained in a triangle indicate a DANGER  Pictograms contained in a circle impose a PROHIBITION/AN OBLIGATION. Name Dangerous electric voltage. Moving parts. Corrosive substances. General danger. Do not remove the safety devices.

  • Page 18: Manufacturer's Identification Data

    Wheel washer 18/98 PLUS INFORMATION GENERAL INFORMATION PAR. DESCRIPTION MANUFACTURER'S IDENTIFICATION DATA MANUFACTURER TECNOLUX S.r.l. REGISTEREDOFFICE Via del lavoro, 12 37060 Trevenzuolo (VR) Italy T: +39045 7350757 F: +39045 6680259 REGISTERED OFFICE AND HEADQUARTERS Via del lavoro, 12 37060 Trevenzuolo (VR) Italy...

  • Page 19: Machine Identification Data And Rating Plates

    34705 – MAGIC GENERAL Wheel washer 19/98 PLUS INFORMATION GENERAL INFORMATION PAR. DESCRIPTION MACHINE IDENTIFICATION DATA AND RATING PLATES Each machine is identified by a CE plate on which its reference data is indelibly reported. When contacting the Manufacturer or service centres always mention these references. Fig.
  • Page 20 34705 – MAGIC GENERAL Wheel washer 20/98 PLUS INFORMATION Facsimile of CE Declaration; the original is attached to this manual...

  • Page 21: Safety Regulations

    34705 – MAGIC GENERAL Wheel washer 21/98 PLUS INFORMATION GENERAL INFORMATION PAR. DESCRIPTION SAFETY REGULATIONS The machine has been manufactured in compliance with the following Technical Standards: Tab. 1-4.1 Standard/directive Description Validity UNI EN ISO 13857 Safety of machinery - Safety clearances 2008 UNI EN ISO 13850 Safety “Devices and emergency stops"...

  • Page 22: Information On Customer Service

    34705 – MAGIC GENERAL Wheel washer 22/98 PLUS INFORMATION GENERAL INFORMATION PAR. DESCRIPTION INFORMATION ON CUSTOMER SERVICE The machines are covered by a warranty, as stated in the contract of sale. If during the term of validity malfunctions or failures of machine parts should occur, which are covered by the warranty, the Manufacturer, after the necessary checks on the machine, will see to repair or replace the faulty parts.

  • Page 23: Customer Set-Ups

    34705 – MAGIC GENERAL Wheel washer 23/98 PLUS INFORMATION INFORMAZIONI GENERALI PAR DESCRIZIONE CUSTOMER SET-UPS With the exception of any other contractual agreements, the following is normally carried out by the Customer: Prepare an area suitable for positioning the machine, considering the dimensions shown in the diagram.
  • Page 24 34705 – MAGIC GENERAL Wheel washer 24/98 PLUS INFORMATION Prepare the following connections near the installation area (to be provided by the final customer): Tab. 1-6.1 CATEGORY OF TYPE OF STANDARD ON CONNECTION ON CUSTOMER SET-UPS CONNECTION THE MACHINE THE MACHINE FEMALE QUICK COUPLINGS Ø...

  • Page 25: General Safety Rules

    ART. 34705 – Wheel washer SAFETY 25/98 MAGIC PLUS SAFETY PAR. DESCRIPTION GENERAL SAFETY RULES Carefully read the instructions in this Manual and follow the instructions given before commissioning the Machine. The manufacturer has made every effort in designing this machine and has made it as INTRINSICALLY SAFE as possible.
  • Page 26 Wheel washer SAFETY 26/98 MAGIC PLUS When necessary, the Manual will include other recommendations for the user on preventive measures, on personal protective equipment, on any information useful to prevent human errors and on the prohibitions regarding reasonably foreseeable misconduct.
  • Page 27 ART. 34705 – Wheel washer SAFETY 27/98 MAGIC PLUS  disasters and exceptional events. General requirements Moving parts should always be used according to the manufacturer’s requirements, as indicated in this Manual, which must always be kept at hand in the workplace.
  • Page 28 ART. 34705 – Wheel washer SAFETY 28/98 MAGIC PLUS Put the machine out of service if operating anomalies are detected after carrying out the appropriate inspections/repairs.Make sure that there are no objects between the parts of the machine. After every maintenance operation you should make sure that there are no objects between the moving parts.

  • Page 29: Intended Use

    ART. 34705 – Wheel washer SAFETY 29/98 MAGIC PLUS SAFETY PAR. DESCRIPTION INTENDED USE 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...
  • Page 30 ART. 34705 – Wheel washer SAFETY 30/98 MAGIC PLUS  Use only detergents supplied or recommended by the manufacturer of the machine.  Before operating the machine, check that all the hydraulic and electrical access panels are safely closed. ...

  • Page 31: Danger Areas

    ART. 34705 – Wheel washer SAFETY 31/98 MAGIC PLUS SAFETY PAR DESCRIPTION DANGER AREAS The potentially dangerous areas are: 1 – Internal area where the pumping, mixing and rotation mechanisms are present ( fig. 2-4.1) 2 – Control panel ( fig. 2-4.2 ) Fig.

  • Page 32: Safety Devices

    ART. 34705 – Wheel washer SAFETY 32/98 MAGIC PLUS SAFETY PAR DESCRIPTION SAFETY DEVICES The following safety devices are installed on the machine: 1. Main switch, 2. Pressure sensors of the air and water supplies for the correct operation of the machine.

  • Page 33: Warning Signs

    ART. 34705 – Wheel washer SAFETY 33/98 MAGIC PLUS SAFETY PAR. DESCRIPTION WARNING SIGNS The following signs are to be installed near to the machine and its work area: Prohibition Signs  Sign prohibiting removal of the machine’s safety devices or guards;...
  • Page 34 ART. 34705 – Wheel washer SAFETY 34/98 MAGIC PLUS Obligation Signs  Sign indicating the obligatory use of safety footwear;  Sign indicating the obligatory use of gloves;  Sign indicating the obligatory use of protective clothes; Sign 1 Sign 2 Sign 3 Tab.

  • Page 35: Residual Risks

    ART. 34705 – Wheel washer SAFETY 35/98 MAGIC PLUS SAFETY PAR DESCRIPTION RESIDUAL RISKS It is necessary to pay attention to the following residual risks that can occur when using the machine and cannot be eliminated. WARNING: ELECTRICAL RISKS FOR VOLTAGE PARTS...

  • Page 36: Transport And Handling

    34705-MAGIC Wheel washer INSTALLATION 36/98 PLUS INSTALLATION PAR. DESCRIPTION TRANSPORT AND HANDLING Driver of lifting and handling vehicles: operator trained to use vehicles for the lifting and handling of materials and machines (carefully following the instructions of the manufacturer), in compliance with the laws in force in the country where the machine is used.

  • Page 37: Storage

    34705-MAGIC Wheel washer INSTALLATION 37/98 PLUS INSTALLATION PAR. DESCRIPTION STORAGE If the machine is not used, it must be stored using the following precautions:  Store the machine in a closed place;  Grease the unpainted parts;  Protect the machine from shocks and stresses; ...
  • Page 38 34705-MAGIC Wheel washer INSTALLATION 38/98 PLUS Preparing the electrical system The electrical system which powers the machine with other machines must be connected by specialised and qualified personnel observing the wiring diagram and the provisions prescribed in the Laws and/or Technical standards in force regarding safety at the workplace and electrical systems.

  • Page 39: Assembly

    34705-MAGIC Wheel washer INSTALLATION 39/98 PLUS INSTALLATION PAR. DESCRIPTION ASSEMBLY The machine is supplied already assembled and therefore no other assembly steps are necessary apart from the regular connections described in the following chapters.

  • Page 40: Placement

    34705-MAGIC Wheel washer INSTALLATION 40/98 PLUS INSTALLATION PAR DESCRIPTION PLACEMENT The machine must always be placed in a perfectly levelled area; levelling can be done by following the adjustment procedure described below.  Move the machine with a pallet truck or a forklift, grab the machine with the forks from the front side through the special slots (see photo).

  • Page 41: Connections

    34705-MAGIC Wheel washer INSTALLATION 41/98 PLUS INSTALLATION PAR. DESCRIPTION CONNECTIONS Mechanical maintenance operator: qualified technical able to drive the machine in normal conditions, to operate it with the maintained action command (JOG) with the protections disabled, to intervene on the mechanical parts to adjust, maintain and repair them. Normally not qualified to work on live electrical systems.
  • Page 42 34705-MAGIC Wheel washer INSTALLATION 42/98 PLUS  Check the voltage between the line and the machine and connect the electrical power cable. Fig.3-6.2 5 METRES FIVE-POLE PLUG FEATURES: 16 Amps 3 P + N + E (3 pole + neutral + earth) 400-415 V AC - IP44 (IEC 60309-2) Pneumatic connection ...
  • Page 43 34705-MAGIC Wheel washer INSTALLATION 43/98 PLUS Hydraulic connection  Connect with a 18 mm internal diameter pipe, the water network to the connection prepared inside the machine (Fig. 3-6.4) and tighten it with a metal clamp. Fig. 3-6.4 PREDISPOSTO DAL CLIENTE COSTUMER SUPPLIED Fascetta Stringitubo Hose Clamp...

  • Page 44: Preliminary Checks

    34705-MAGIC Wheel washer INSTALLATION 44/98 PLUS INSTALLATION PAR. DESCRIPTION PRELIMINARY CHECKS 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...

  • Page 45: Adjustments

    34705-MAGIC Wheel washer INSTALLATION 45/98 PLUS INSTALLATION PAR. DESCRIPTION ADJUSTMENTS 2nd level machine driver: operator able to carry out the 1st level machine operator tasks and operate the machine with maintained action control (jog), to carry out simple production start-up operations or reset after stop and set-up procedures.
  • Page 46 34705-MAGIC Wheel washer INSTALLATION 46/98 PLUS Open the drain valve by turning the special tap (point A fig. 3-8.3), and set the flow regulation knob (Point b - Fig. 3-8.3) to 100% ATTENTION: press to turn! Finally press the priming jog button (point C fig. 3-8.3) to completely fill out the pump body.

  • Page 47: Load Tests

    34705-MAGIC Wheel washer INSTALLATION 47/98 PLUS INSTALLATION PAR DESCRIPTION NO-LOAD TESTS Before you perform the load operations, run a no-load test in order to check for any abnormalities, in particular the stopping of the machines following the opening of the door, the movement of the wheel-pusher arm.

  • Page 48: Load Tests

    34705-MAGIC Wheel washer INSTALLATION 48/98 PLUS INSTALLATION PAR DESCRIPTION LOAD TESTS Perform a preliminary load test (possibly using a wheel not for resale or reuse) in order to check for any abnormalities.

  • Page 49: Operating Principle

    MACHINE 34705-MAGIC Wheel washer 49/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION OPERATING PRINCIPLE The wheel washer is designed to wash the tires fitted on their own rim of various sizes according to the limit set for the machine itself (max wheel diameter 75 cm and maximum width 34 cm).

  • Page 50: Main Parts

    MACHINE 34705-MAGIC Wheel washer 50/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION MAIN PARTS The machine consists of the following parts 1 – Frame that includes and encloses the washing chamber, the power switchboard and the check systems Fig. 4-2.1...

  • Page 51: Dimensions

    MACHINE 34705-MAGIC Wheel washer 51/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION DIMENSIONS Tab. 4-3.1 WIDTH 1055 mm DEPTH 930 mm HEIGHT 1360 mm MACHINE WEIGHT WHEN EMPTY 255 kg SHIPPING PACKING DIMENSIONS NR. 1 PALLET 115X115cm H tot.150cm GROSS SHIPPING WEIGHT 280 kg Fig.

  • Page 52: Environmental Conditions

    MACHINE 34705-MAGIC Wheel washer 52/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION ENVIRONMENTAL CONDITIONS The machine does not require particular environmental conditions. It must be installed inside a well lit, ventilated industrial building with a solid, levelled floor. Temperatures permitted from 5° to 40°C, with humidity no higher than 50% at 40°C, or no higher than 90% at 20°C.

  • Page 53: Lighting

    MACHINE 34705-MAGIC Wheel washer 53/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION LIGHTING The plant installation lighting must comply with the laws in force in the country of use, and always ensure good visibility at any point; it should not give rise to hazardous reflections and allow the clear reading of the control panels as well as identification of the emergency buttons.

  • Page 54: Noise Level

    MACHINE 34705-MAGIC Wheel washer 54/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION NOISE LEVEL Equivalent continuous A-weighted sound pressure level (< 80dBA) and C-weighted instantaneous sound pressure ( <100 dBC) in workplaces are not likely to cause danger for personnel. The sound level in the work area must be measured in accordance with the provisions of the regulations in force in the country where the machine is used.

  • Page 55: Technical Data

    MACHINE 34705-MAGIC Wheel washer 55/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION TECHNICAL DATA The main technical data of the machine is shown below: Tab. 2-8.1 WEIGHT ON EMPTY 255 kg MINIMUM PRESSURE AND WATER FLOW RATE 2 bar / 15 litri minute MAXIMUM INPUT WATER TEMPERATURE Min.
  • Page 56 MACHINE 34705-MAGIC Wheel washer 56/98 PLUS DESCRIPTION Recommended chemicals Note: for complete information please refer to the documentation supplied with the manual. Here is the trade name and addresses for emergency situations. 1) Cleaning product: POWER RIM ALKALINE 2) Rinse aid product: POWER RIM ACID...

  • Page 57: Tools

    MACHINE 34705-MAGIC Wheel washer 57/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION TOOLS The machine does not use tools to perform scheduled cleaning.
  • Page 58 MACHINE 34705-MAGIC Wheel washer 58/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION PANELS AND BUTTONS The operator display is placed on the wheel loading and unloading side at the right-hand side of the washing compartment. Fig. 4-10.1 The operating programs are set on the operator display Fig.
  • Page 59 MACHINE 34705-MAGIC Wheel washer 59/98 PLUS DESCRIPTION Tab. 4-10.1 SHORT PROGRAM BUTTON: the machine performs the short washing cycle LONG PROGRAM BUTTON: machine performs regular washing cycle RINSE: The machine performs a rinse of 30 seconds with water. SETTING BUTTON: Provides access to the machine settings menu...

  • Page 60: Standard Supply

    MACHINE 34705-MAGIC Wheel washer 60/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION STANDARD SUPPLY The machine is supplied fully equipped for operation. The machine is supplied with:  USE AND MAINTENANCE MANUAL.  MANUAL OF HIGH PRESSURE PUMP  MANUAL OF METERING PUMP ...

  • Page 61: Electromagnetic Environment

    MACHINE 34705-MAGIC Wheel washer 61/98 PLUS DESCRIPTION MACHINE DESCRIPTION PAR. DESCRIPTION ELECTROMAGNETIC ENVIRONMENT The system is designed to operate correctly in industrial electromagnetic environments that are within the Emissions and Immunity limits set by the following harmonised standards: IEC EN 61000-6-2 Electromagnetic Compatibility (EMC) Generic standards - Immunity for industrial environments IEC EN 61000-6-4 Electromagnetic Compatibility (EMC) Generic standards - Emission for industrial environments...

  • Page 62: Control Panel

    34705-MAGIC 62/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION CONTROL PANEL The machine is not fitted with control panel, the controls are integrated into the main panel of the manufacturer as indicated in CHAPTER 4 section 10.

  • Page 63: Commissioning

    34705-MAGIC 63/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION COMMISSIONING 1st level machine driver: operator without specific competences, able to perform only simple tasks, namely to drive the machine by using the buttons on the push-button panel, loading and unloading operations of the materials used during production, with the protections installed and active;...
  • Page 64 34705-MAGIC 64/98 Wheel washer USE OF THE MACHINE PLUS Setting data Set the data on the operator display. The following data can be set: Language Date and Time Automatic rinse schedule = Language settings = Date and time settings = Total washing time setting = Back to the previous menu Follow the directions on the relative menus to set data With the approval of the manufacturer, you can perform advanced settings on the washing...
  • Page 65 34705-MAGIC 65/98 Wheel washer USE OF THE MACHINE PLUS Language setting By accessing the language setting menu, the display shows the following page: To set the language, select the checkbox that you want, and then return to the previous menu. Date and time setting By accessing the date and time setting menu, the display shows the following page: To set the date and time, click the field you want to change and use the arrow keys...
  • Page 66 34705-MAGIC 66/98 Wheel washer USE OF THE MACHINE PLUS Total washing time setting By accessing the total washing time setting menu, the display shows the following page: Using the + and – keys you can vary the total time of washing within the preset limits. Press the button to access a menu where you can do some advanced settings.
  • Page 67 34705-MAGIC 67/98 Wheel washer USE OF THE MACHINE PLUS Automatic rinse schedule setting By accessing the automatic rinse schedule setting menu, the display shows the following page: Select the field you want to set (hour or minute) and use the + or – key to change its value. Check the box (enable/disable) to enable or disable the automatic rinse cycle of the machine Press the OK key to save the values and then return to the previous menu.

  • Page 68: Operating Modes

    34705-MAGIC 68/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION OPERATING MODES The machine is working in manual mode, when there are no other types of operation. INSERTION OF THE WHEEL Lower the door and insert the wheel in the washing compartment, sliding the wheel on the slide until it is resting on the two shafts (fig.5-3.1) Fig 5-3.1 respect the direction of insertion of the wheel with the inside of the rim towards the front panel...
  • Page 69 34705-MAGIC 69/98 Wheel washer USE OF THE MACHINE PLUS WASH PROGRAM SELECTION When the machine is ready to wash select from the main screen of the display the desired washing program: short, long or rinse (Fig. 5-3.10). Fig 5-3.10 After selecting the wash cycle, the display shows a screen (Fig. 5-3.11) where you can select by means of the appropriate button, the type of detergent: alkaline, acidic or a combination of the two of them.
  • Page 70 34705-MAGIC 70/98 Wheel washer USE OF THE MACHINE PLUS During normal operation of the machine in the "Operation message panel" Some icons are displayed which give information on the washing progress phases and any operating errors. Below are the normal operation messages that are displayed. Tab.
  • Page 71 34705-MAGIC 71/98 Wheel washer USE OF THE MACHINE PLUS Fig 5-3.5 IMPOSTAZIONI IMPOSTAZIO IMPOSTAZION RISCIACQUO NE LINGUA I DATA E ORA AUTOMATICO INFORMAZIONI IMPOSTAZIONI SUL SOFTWARE AVANZATE...

  • Page 72: Normal Stop

    34705-MAGIC 72/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION NORMAL STOP Operate the stop icon on the main panel (Fig. 5-4.1), to completely disconnect the power supply of the electric line, disconnect the machine from other energy sources (pneumatic- hydraulic) unfastening the taps provided for by the owner and the operator of the machine.

  • Page 73: Reset

    34705-MAGIC 73/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION RESET Restore Emergency After stopping the machine in an emergency, proceed as follows to restore normal machine operation: 1- Remove the causes of danger or jamming of the machine 2- Turn the machine back on.

  • Page 74: Informazioni E Dati Di Utilizzo

    34705-MAGIC 74/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR DESCRIPTION INFORMAZIONI E DATI DI UTILIZZO 1st level machine operator: operator with no specific skills, able to perform only simple tasks, ie the machine's operation through the use of the buttons on the push-button panel, operations for loading and unloading the materials used during production, with the guards installed and active;...
  • Page 75 34705-MAGIC 75/98 Wheel washer USE OF THE MACHINE PLUS Pressing the button you accesses a second menu (fig 5-7.3) where the machine usage data are shown. Fig. 5-7.3 N.ro totale cicli di lavaggio Rapido Ore o cicli di lavaggio rimanenti prima della manutenzione N.ro totale cicli di...

  • Page 76: Decommissioning

    34705-MAGIC 76/98 Wheel washer USE OF THE MACHINE PLUS USE OF THE MACHINE PAR. DESCRIPTION DECOMMISSIONING Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.

  • Page 77: Maintenance Status

    34705-MAGIC ACCESORY SPARE Wheel washer 77/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION MAINTENANCE STATUS Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.

  • Page 78: Special Precautions

    34705-MAGIC ACCESORY SPARE Wheel washer 78/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION SPECIAL PRECAUTIONS Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.

  • Page 79: Maintenance Messages

    34705-MAGIC ACCESORY SPARE Wheel washer 79/98 PLUS PARTS MAINTENANCE MANUAL PAR DESCRIPTION MAINTENANCE MESSAGES The machine will display maintenance messages when a pre-set number of wash cycles is reached or at regular time intervals. The maintenance messages are similar to the one shown in figure 6-4.1 and concern: - Replacement of high pressure pump oil - Replacement of high pressure pump valves - Greasing bearings...

  • Page 80: Cleaning

    34705-MAGIC ACCESORY SPARE Wheel washer 80/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION CLEANING General operator: operator with no specific competences, able to perform only simple tasks following the instructions of qualified technicians. CLEANING OF THE DRAIN TANK: Open the lower front compartment (A) using the special lock, close the drain cock (B) and disconnect the drain hose from the sleeve (C).

  • Page 81: Lubrication - Wear

    34705-MAGIC ACCESORY SPARE Wheel washer 81/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION LUBRICATION - WEAR Mechanical maintenance operator: qualified technical able to drive the machine in normal conditions, to operate it with the maintained action command (JOG) with the protections disabled, to intervene on the mechanical parts to adjust, maintain and repair them.

  • Page 82: Routine Maintenance

    34705-MAGIC ACCESORY SPARE Wheel washer 82/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION ROUTINE MAINTENANCE Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 83 34705-MAGIC ACCESORY SPARE Wheel washer 83/98 PLUS PARTS CAUTION Before any maintenance operation the maintenance technician must turn the main disconnect switch to turn the electrical power supply off, close the electrical panel’s padlock provided, and keep the key in his pocket. Always use the special PPE - Personal Protective Equipment: ...

  • Page 84: Unscheduled Maintenance

    34705-MAGIC ACCESORY SPARE Wheel washer 84/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION UNSCHEDULED MAINTENANCE Electrical maintenance operator: a qualified technician, able to operate the machine under standard conditions, with JOG control and disabled protection devices, able to carry out all type of electrical nature adjustments, maintenance and repairs.
  • Page 85 34705-MAGIC ACCESORY SPARE Wheel washer 85/98 PLUS PARTS REPLACING THE FUSES: THE FOLLOWING OPERATIONS MUST BE CARRIED OUT ONLY BY QUALIFIED MAINTENANCE PERSONNEL. BEFORE PERFORMING ANY OPERATION ON THE MACHINE, DISCONNECT IT FROM ALL POWER SOURCES To replace a fuse open the control panel (Point A FIG. 6-7.2) using the dedicated wrench to access the electric panel.

  • Page 86: Troubleshooting

    34705-MAGIC ACCESORY SPARE Wheel washer 86/98 PLUS PARTS MAINTENANCE MANUAL PAR. DESCRIPTION TROUBLESHOOTING For defects or malfunctions of the machine that are not described in this Manual, please contact the Manufacturer. The table below summarizes the possible alarms displayed on the operator display Tab 6-10.1 ALARM/ MESSAGE...
  • Page 87 34705-MAGIC ACCESORY SPARE Wheel washer 87/98 PLUS PARTS ALARM/ MESSAGE CAUSE SOLUTION ERROR ON DISPLAY  check the drive shaft to rotation motor thermal make sure it is not blocked INVERTER circuit breaker  check the indicator light activated  check the mains voltage ...

  • Page 88: Customer Service

    34705 – MAGIC ACCESORY SPARE Wheel washer 88/98 PLUS PARTS ACCESORY SPARE PARTS PAR. DESCRIPTION CUSTOMER SERVICE For any type of information relating to the use, maintenance and installation of the machine, the Manufacturer is always available. The Customer is advised to ask questions in clear terms, with reference to this Manual and the instructions listed.
  • Page 89 34705 – MAGIC ACCESORY SPARE Wheel washer 89/98 PLUS PARTS LIST OF RECOMMENDED SPARE PARTS ARTICLE N° DESCRIPTION CODE TANK DRAIN FITTING WITH SLIDE VALVE 034630058 FRIDLE HIGH PRESSURE HOSE R1 225 BAR L=1270 034630230 SWIVEL JOINT HP 90° 034630059 NT0200027 HP NOZZLE PNEUMATIC CYLINDER HP ROTARY NOZZLE 030...
  • Page 90 34705 – MAGIC ACCESORY SPARE Wheel washer 90/98 PLUS PARTS OTHER RECOMMENDED PARTS ARTICOLO DESCRIZIONE CODICE TRANSMISSION BELT 034640066 AIR FLOW REGULATOR FILTER 034630250 WATER FILTER 034630095 034630071 AIR PRESSURE SWITCH WATER PRESSURE SWITCH 034630071 NT0200037 SOLENOID VALVE COMPLETE WITH COIL FOR CLEANER MIXING AIR NT0200030 PRESSURE REDUCER 1/4 “...
  • Page 91 34705 – MAGIC ACCESORY SPARE Wheel washer 91/98 PLUS PARTS 5-WAY SOLENOID VALVE 034630222 034630340 PRESSURE RELIEF VALVE NT0010137 CLEANER PNEUMATIC PUMP 034630040 RINSE AID PNEUMATIC PUMP 034630220 The Manufacturer will not be held liable for any breaks, malfunctions or harm to people or property resulting from the use of non-original spare parts.
  • Page 92 34705 – MAGIC ACCESORY SPARE Wheel washer 92/98 PLUS PARTS In order to interact most effectively with our technicians when ordering parts, please follow the steps below: a) call the spare parts service of the Company and describe the type of fault found;...
  • Page 93 34705 – MAGIC ACCESORY SPARE Wheel washer 93/98 PLUS PARTS SPARE PARTS REQUEST FORM MACHINE DATA Machine Name: Model: Serial No: Year of manufacture: SPARE PARTS TO BE ORDERED Code Description Quantity...

  • Page 94: Accessories

    34705 – MAGIC ACCESORY SPARE Wheel washer 94/98 PLUS PARTS ACCESORY SPARE PARTS PAR. DESCRIPTION ACCESSORIES  AUTOMATIC DRYING KIT CONSISTING OF: MANIFOLD WITH BLOW NOZZLES SOLENOID VALVE, FITTINGS AND PIPES  MANUAL BLOWING KIT COMPOSED OF: AIR GUN AND FLEXIBLE TUBE...
  • Page 95 34705 – MAGIC ACCESORY SPARE Wheel washer 95/98 PLUS PARTS  SOUNDPROOFING KIT COMPOSED BY: SOUNDPROOF PANELS  DOOR SUPPORT KIT: DOOR SUPPORT  BOOSTER PUMP COMPOSED BY: PUMP FOR AUTOMATIC DRAINING OF DECANTING TANK, SENSORS AND ELECTRICAL COMPONENTS...

  • Page 96: Waste Disposal

    34705 – MAGIC ADDITIONAL Wheel washer 96/98 PLUS INSTRUCTIONS ADDITIONAL INSTRUCTIONS PAR. DESCRIPTION WASTE DISPOSAL The User is responsible for checking the proper waste disposal that the machine produces during processing, in accordance to the domestic laws in force. The lubricants and replaced parts must be disposed of in compliance with the laws in force in the country of use.

  • Page 97: Safe Work Procedures

    34705 – MAGIC ADDITIONAL Wheel washer 97/98 PLUS INSTRUCTIONS ADDITIONAL INSTRUCTIONS PAR. DESCRIPTION SAFE WORK PROCEDURES Train the operators suitably:  Safe use of the machine;  for emergency situations.

  • Page 98: Wiring Diagrams, Pneumatic Diagrams And Specific Manuals

    34705 – MAGIC Wheel washer 98/98 ALLEGATI PLUS ANNEXES PAR. DESCRIPTION WIRING DIAGRAMS, PNEUMATIC DIAGRAMS AND SPECIFIC MANUALS 9-2.1 MANUALE POMPA ALTA PRESSIONE 9-2.2 MANUALE POMPA DOSATRICE 9-2.3 MANUALE INVERTER MOTORE 9-2.4 SCHEMI ELETTRICI 9-2.5 SCHEDE PRODOTTI DETERGENTI...

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