Au3Tech HC200PRO User Manual

Handheld fiber laser cleaning head, cleaning system controller

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HC200PRO/HC300PRO Handheld

Fiber Laser Cleaning Head User

Version V3.1

HCS2000 Cleaning System

Controller User Manual

Manual For Cleaning System Equipment

Version V1.09

WUHAN AU3TECH TRADING CO., LTD

www.au3laser.com

info@au3tech.com

Manual

Tel：027-82726630

Fax ：027-82726630

(control part)

Daijiashan Technology Park

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Summary of Contents for Au3Tech HC200PRO

Page 1 HC200PRO/HC300PRO Handheld Fiber Laser Cleaning Head User Manual Version V3.1 HCS2000 Cleaning System Controller User Manual Manual For Cleaning System Equipment (control part) Version V1.09 Daijiashan Technology Park WUHAN AU3TECH TRADING CO., LTD Tel：027-82726630 www.au3laser.com info@au3tech.com Fax ：027-82726630...
Page 2 Catalog Index Abstract ........................3 Overview ........................ 4 Product configuration ................... 7 III. Mechanical installation ..................10 Focus adjustment ....................12 Maintenance ......................13 Accessories description ..................16 VII. 1.Equipment installation and wiring ..............18 VIII. 2. The main interface description ............... 22 3.
Page 3 Abstract Key Point This manual covers the general instructions for the safe use, basic installation, factory settings, operating instructions, and maintenance services of the HCXXX (handheld cleaning) series of products. Audience This manual is mainly applicable to the following staff: ⚫...
Page 4 Overview This manual covers safe use, basic installation, factory settings, operating instructions, and maintenance services of the HCXXX (handheld cleaning) series of products. There are many specific optomechanical customization configurations, and this manual only introduces its main unit components. Laser cleaning is a new cleaning solution, and handheld laser cleaning is more widely used.
Page 5 Product Appearance HC200PRO/HC300PRO Figure-1 Appearance of...
Page 6 Figure-2 HC200PRO/HC300PRO structure composition ⚫ QBH connector: complete the access and locking of the optical fiber connector.
Page 7 ⚫ Compact structure design, high dustproof level Product configuration HC200PRO/HC300PRO handheld laser cleaning head is mainly used for cleaning metal rust, stains, and oil stains within 2000W/3000W. It has a very high general-purpose type. The standard configuration model is: HC200PRO-Z50-F600/HC300PRO-Z50-...
Page 8 Configuration parameter parameter name Technical indicators Maximum applicable laser power 2000W/3000W Fiber interface type Focusing Lens Specifications Dia.= 30 mm, F= 600 mm /F=1000 Collimating Lens Specifications Dia.= 20 mm, F= 50 mm Maximum clear aperture diameter 16mm Laser wavelength 1064nm ≤...
Page 9 Figure-4. *Note: If you can't see the red indication of the laser at all, do not emit the laser. indicator of laser emission Figure-4 HC200PRO/HC300PRO light-emitting indicator...
Page 10 Mechanical installation Cooling water loop installation HC200PRO/HC300PRO handheld cleaning head has a set of cooling water loop. It should be noted that water cooling is recommended when the laser power is higher than 500 watts. The position and number of cooling water connection ports can be seen in Figure-5, and below table detailed lists recommended water flow rate.
Page 11 QBH handwheel clockwise till you hear a "click" sound, it will be in right position, then pull the handwheel up and turn it fully clockwise again. As shown in Figure-8 below. Figure-8 Schematic diagram of HC200PRO/HC300PRO QBH fiber rod insertion and locking...
Page 12 Aim the cleaning head at the workpiece, turn on scanning, move the cleaning head back and forward, observe the red light as shown in Figure-9, and then emitting laser for cleaning process. Figure-9 HC200PRO/HC300PRO focus position Spot centering adjustment Adjust the light spot to the lateral center of the light outlet.
Page 13 Maintenance Maintenance of the cleaning head After using the cleaning head, a layer of black ash is attached to the copper nozzle, which is the spark sputtering after the metal is heated, and then adheres to the nozzle, as well as some dust in the air. After use, gently wipe the nozzle with a clean cloth. In a relatively clean environment, pull out the drawer and check whether the protective mirror lens is clean.
Page 14 (2) Spray ethanol onto polyester cotton swabs; (3) Gently pinch the side edge of the lens with the left thumb and index finger. (Note that the finger cots cannot touch the surface of the lens to avoid leaving any marks on it);...
Page 15 Figure-12 Schematic diagram of disassembly of HC200PRO/HC300PRO protective glass Instructions of adjusting the light spot size for handheld laser leaning head 1） Set "Scan Frequency", the larger the value setting, the faster the spot swing frequency. 2） Set the "Scan Width", the larger the value setting, the larger the spot swing.
Page 16 Accessories description As shown in the below figure, this cleaning head is equipped with long and short two gas hoses (use separately). The short hose is used to blow air in front of the duckbill to form an air curtain to prevent dust from falling into the duckbill. The long hose is used to blow oxygen on the rust-removed object to support combustion and improve the rust- removal efficiency.
Page 17 HCS2000 Cleaning System Controller User Manual Manual For Cleaning System Equipment (control part) Version: V 1.09...
Page 18 1.Equipment installation and wiring 1.1 Touch screen terminal wiring instructions touch screen terminal Terminal wiring instructions: 1. Power supply terminal: The screen is powered by 24V DC power supply. The terminals from top to bottom are: power supply positive, power supply negative, and ground wire.
Page 19 1.2 Controller wiring terminal description Figure 6-2: Controller wiring terminals Please refer to below table for the detailed description of the controller terminals. Controller terminal description Input/ No. Terminal Pin definition Terminal description Output RS485 IN/OUT RS485 Touch screen communication interface RS232 IN/OUT RS232...
Page 20 (Output range is configurable) AGND LA-EN+ DC24V laser enable output signal LA-EN- CON2 GAS+ DC24V output is connected to solenoid valve to control air blowing GAS- (Drive current Max 2A) LA-ALM+ Laser alarm input port (DC24V active high level) LA-ALM- CON3 LA-ON+ Response the button switch of the...
Page 21 GN _ CTRL2 reserved DRV-STEP CON9 reserved DRV-DIR DIR-EN reserved CTRL3 reserved CON10 IN/OUT GAS-Alm Low pressure alarm input signal reserved Connecting the cleaning head (torch GALVO IN/OUT 10-pin aerial plug control input\output) In order to improve the safety performance of the product, the hand-held cleaning head adopts a safe unlocking and light-emitting method.
Page 22 1.3 Controller wiring diagram 2. The main interface description 2.1 The interface of cleaning operation After the system is powered on, it will enter the cleaning operation interface by default, as shown in the following figure:...
Page 23 The “start” interface is commonly used interface for users. In this interface, users can set parameters, turn on/off enable control, switch work mode and laser emit mode. Continuous mode: After turn on the “Laser Enable”, when the light emission conditions are met, just press the switch button of the cleaning head to emit laser continuously, and release the switch button to turn off the laser.
Page 24 "Laser Mode" icon: Set the "Continuous" laser mode. "Laser Enable" icon: Turn on /off the laser enable, only when the laser enable is turned on can laser be emitted. Parameters description of cleaning operation interface: "Wobble Freq": Set the frequency of the galvo-lens motor swing of the head. The larger the frequency value is, the faster the spot moves.
Page 25 3. When the light-emitting safety indicator is on, press the switch button of the cleaning head again to emit laser, and release button to turn off the laser; 4. No current alarms to the device. Under the condition that the laser can work normally, if one of the above four conditions is not satisfied, the laser can not be emitted.
Page 26 Click the "Home" icon to enter the home page, where you can enter the “Controller config” interface, the “Start” interface, and the “System setting” interface. 2.4 System setting interface Click the "System Setting" icon on the home page to enter the system setting interface.
Page 27 "Version Information": Display the current system's touch screen version, controller software version, and controller hardware version. V3.00 to V3.59 are the touch screen software versions of the HC200PRO, and V3.00 to V3.59 are the HC200PRO controller software versions. V3.60 to V3.99 are the touch screen software versions of HC300PRO, and V3.60 to V3.99 are the controller software versions of HC300PRO.
Page 28 "Restore to factory settings": The device is restored to the factory state. "System Reboot": Reboot the device. 2.5 Controller configuration interface...
Page 29 Click the controller configuration button on the home page and enter the password "2000" to enter the control configuration interface. Then you can configure some functions and parameters of the controller. Alarm input signal: Configure the corresponding alarm signal as a high-level alarm or a low-level alarm.
Page 30 Fac delay: When the laser enable is turned on, after the light is stopped, the motor stops rotating after this delay, and the stop delay is up to 999 s. Centering: adjust the lateral offset of the optical core Unlock delay: After long pressing the light-emitting button of the cleaning head, the light-emitting safety indicator will light up.
Page 31 the fault is resolved. Users can refer to the alarm information in the alarm window to troubleshoot the fault. The alarm information and solutions are shown in the following table: Alarm information Solution Remark Check whether the RS485 communication line between the touch Alarm Err-E00 1: The controller screen and the controller is normally is not connected!
Page 32 Note: The USB flash drive uses the USB 2.0 interface and the capacity is less than 16 GB, and the format of the USB flash drive is FAT32. Follow the steps below to update the touchscreen program: Insert the U disk with the update file into the USB port on the back of the touch screen, wait for the screen to pop up the "Upgrade Settings"...
Page 33 controller, click the "Start Update" button. If an updateable file is detected, the automatic update program will start. If there is no updateable file in the U disk, it will prompt "No updateable file detected"; 2. The progress bar indicates the current update progress. After the program update is completed (100%), follow the prompts to remove the U disk and restart the system;...
Page 34 5. Precautions In order to ensure the normal use of the HCS2000 handheld laser cleaning equipment, avoid damage to the cleaning equipment caused by abnormal operations, and protect the personal safety of equipment users when operating the equipment, please read the following precautions carefully: 1.

This manual is also suitable for:

Hc300pro Hcs2000