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matev SWE-57 Operating Manual

Front sweeper
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Operating Manual
SWE-57
Front sweeper
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
Phone +49 (0) 9101 9087-0
www.matev.eu | info@matev.eu
Version:
2024-10-07
Modifications and errors excepted.
EN

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  • Page 1 Operating Manual SWE-57 Front sweeper matev GmbH Version: 2024-10-07 Nürnberger Str. 50 90579 Langenzenn, Germany Phone +49 (0) 9101 9087-0 www.matev.eu | info@matev.eu Modifications and errors excepted.
  • Page 2 Table of contents 1 Introduction ........................5 2 Identification ........................6 Intended use ......................7 Reasonably foreseeable misuse ................8 3 General instructions ......................9 Warranty and liability ....................9 Target group of the operating manual ..............9 Objective of the operating manual ................10 Accident prevention ....................
  • Page 3 Technical data ......................26 Hydraulic diagrams....................28 Accessories ......................35 7 Assembly ......................... 36 Mounting on tractor or carrier vehicle ..............36 Adjusting the inclination of the attachment ............. 42 Mounting the universal joint shaft ................43 Connecting the hydraulic connections to the carrier vehicle ........44 Mounting of accessories ..................
  • Page 4 10 Decommissioning ......................60 10.1 Storage of machine ....................60 10.2 Disposal of machine ....................60 11 Maintenance ........................61 11.1 Maintenance schedule ................... 62 11.2 Lubricating schedule ....................63 11.3 Replacing the sweeper roller .................. 67 11.4 Check hydraulic system ..................68 11.5 Clean the machine ....................
  • Page 5 CW (clockwise), CCW (counter clockwise). Fig. 1: Definition of orientation and direction of rotation We would also like to point out that this operating manual is the exclusive property of matev GmbH. Reproduction or dissemination of the manual requires our permission in writing.
  • Page 6 Identification Identification Product name: Front sweeper SWE-57 Type: SWE-14-57, SWE-16-57, SWE-18-57 SWE-18-57-M Drive type M = Mechanical H = Hydraulic Sweeper roller diameter 57 = Ø 57 cm Working width 14 = 145 cm 16 = 160 cm 18 = 185 cm...
  • Page 7 Identification 2.1 Intended use The SWE-57 front sweeper, in combination with a suitable carrier vehicle, is intended for sweeping dirt and snow (snow up to a depth of about 5 cm) from paved surfaces such as as- phalt, concrete, cobblestone, etc. and may be used only for these applications.
  • Page 8 Identification 2.2 Reasonably foreseeable misuse The following constitute reasonably foreseeable incorrect use: • Use of the machine on unsuitable carrier vehicles • Operation of the machine with the incorrect rotational direction or number of sweeper rollers • Operation of the sweeper with the sweeper roller set too low •...
  • Page 9 General instructions General instructions 3.1 Warranty and liability The general terms and conditions of matev GmbH apply. Warranty and liability claims for personal injury and property damage are excluded if they are due to one or more of the following causes: •...
  • Page 10 General instructions 3.3 Objective of the operating manual This operating manual serves as an aid and contains all information that must be observed regarding general safety, transport, assembly, operation and maintenance. This operating manual, including all safety instructions, must be •...
  • Page 11 General safety instructions General safety instructions 4.1 Area of applicability The machine is designed and constructed in accordance with the state of the art and based on recognized technical safety regulations. To prevent danger to life and limb of the user and third parties, as well as damage, use the machine only for the intended purpose and if it is clearly in safe operating condition.
  • Page 12 General safety instructions 4.3.1 General warning pictograms This section explains general warning pictograms. Attention! Read the operating manual and observe the safety instructions! Order no.: V0002922 Attention! Prior to performing maintenance and repair tasks, turn off the engine and remove the key! Order no.: V0002925 4.3.2 Machine-specific warning pictograms This section explains machine-specific warning pictograms and notices for operation and...
  • Page 13 General safety instructions Lubricating point Order no.: V0002963 Tighten all screws after each use! Order no.: V0002965 Check all screws for tightness after every use! Order no.: V0002976 only for machines that are used outside of German-speaking countries. Machine drive suitable for PTO shaft speed of 1000 rpm! Order no.: V0002950 depending on the machine configuration;...
  • Page 14 General safety instructions 4.4 Obligations Attention! Danger due to negligence Despite numerous protective and safety devices, negligent behavior can result in dangers. Work with great care and caution at all times. Failure to observe the safety instructions will void all claims for damages. 4.4.1 Obligations of the owner The safe condition and use of the machine are necessary for safe operation.
  • Page 15 General safety instructions 4.5 Safety devices Machines are equipped with various safety devices to protect people who work with the ma- chine or are in the direct vicinity of the machine while working, to avoid premature wear and also to prevent environmental damage. These safety devices are integral components of the machine;...
  • Page 16 General safety instructions 2. Safety device: Drive shaft protective tube Under the drive shaft protective tube is the drive shaft, which connects the gearbox and the chain drive. It eliminates the possibility of coming into contact with the drive shaft. The drive shaft protective tube is locked with a screw (1);...
  • Page 17 General safety instructions 4.5.2 Safety instructions: Warning pictograms and general decals Danger! Missing warning notices must be replaced immediately. Do not operate the machine if warning notices are missing. Fig. 10: Safety notices on the machine 1 1. Order no.: V0002924 6.
  • Page 18 General safety instructions Fig. 12: Safety notices on the machine 3 1. Order no.: V0002938 2. Order no.: V0004148 3. Type plate 4. Order no.: V0003092 5. Order no.: V0003091 4.6 Dangers due to energy sources 4.6.1 Dangers due to mechanical energy Attention! Danger of crushing and amputation Removing the safety covers will result in dangers.
  • Page 19 General safety instructions 4.6.2 Dangers due to hydraulic energy Attention! Risk of injury due to hydraulic energy Before working on the hydraulic system, switch off the vehicle and remove the ignition key. Do not open any hydraulic connections as long as there is pressure in the hydraulic lines.
  • Page 20 General safety instructions 4.8 Additional notice All work on the machine is subject to the regulations of the accident prevention regulations of the Employer's Liability Insurance Association. The following must also be observed: • Applicable binding accident prevention regulations • Applicable binding regulations at the place of use •...
  • Page 21 Delivery and transport Delivery and transport Notice! Observe the basic safety instructions in the section “General safety instructions”. Attention! Risk of injury due to raised loads Dangers exist due to human error and insufficiently secured loads. Task involving transport may be carried out only by specially trained personnel. Never enter the are beneath suspended loads.
  • Page 22 Delivery and transport Fig. 13: Lifting and suspension points Long-distance transport If you want to transport the machine over longer distances (e.g. via a freight forwarder), you must lash the machine onto a pallet, as when originally delivered.
  • Page 23 Construction and functionality Construction and functionality 6.1 Description The sweeper is mounted on the front of a carrier vehicle and is designed for sweeping sur- faces, paths, etc. It is driven either mechanically by a PTO shaft or hydraulically by a hydrau- lic motor.
  • Page 24 Construction and functionality 6.3 Safe parking of the machine – stability Attention! Risk of injury due to tipping or rolling of the machine Park the machine on a level surface and secure it to prevent tipping and rolling. Notice! Do not park the sweeper on the sweeper roller. When parking the sweeper, make sure that the sweeper roller itself does not touch the ground.
  • Page 25 Construction and functionality 6.4 Work site – Danger zone 6.4.1 Work site The machine is operated from the driver’s seat of the carrier vehicle. 6.4.2 Hazard area Danger! Do not enter the danger zone while work is in progress! Stop the machine immediately if anyone enters the danger zone. The danger zone extends a distance of 10 m in every direction around the sweeper.
  • Page 26 Construction and functionality 6.5 Technical data Machine: SWE-14-57 SWE-16-57 SWE-18-57 Technical data: Suitable for carrier vehicles 30-60 HP 30-60 HP 30-60 HP Working width 1450 mm 1600 mm 1850 mm Swivel angle per side 20° 20° 20° Working width, swiveled 20° 1360 mm 1500 mm 1740 mm...
  • Page 27 Construction and functionality SWE-14-57 SWE-16-57 SWE-18-57 Working width A 145 cm 160 cm 185 cm Working width swiveled 20° B 136 cm 150 cm 174 cm Machine width C 163 cm 183 cm 203 cm Machine width swiveled 20°D 171 cm 190 cm 209 cm Machine width with side broom E...
  • Page 28 Construction and functionality 6.6 Hydraulic diagrams Table 3: Hydraulic combinations Fig. 17: Hydraulic combination 1 Fig. 18: Hydraulic combination 2...
  • Page 29 Construction and functionality Fig. 19: Hydraulic combination 3 Fig. 20: Hydraulic combination 4 Fig. 21: Hydraulic combination 5...
  • Page 30 Construction and functionality Fig. 22: Hydraulic combination 6 Fig. 23: Hydraulic combination 7...
  • Page 31 Construction and functionality Fig. 24: Hydraulic combination 8 Fig. 25: Hydraulic combination 9 Fig. 26: Hydraulic combination 10...
  • Page 32 Construction and functionality Fig. 27: Hydraulic combination 11 Fig. 28: Hydraulic combination 12...
  • Page 33 Construction and functionality Fig. 29: Hydraulic combination 13 Fig. 30: Hydraulic combination 14...
  • Page 34 Construction and functionality Fig. 31: Hydraulic combination 15...
  • Page 35 Construction and functionality 6.7 Accessories Dirt container Splash plate Splash plate with splash guard Side broom Warning flags, with holder (Holder can also be used for lighting set)
  • Page 36 Mounting differs depending on the selected attachment; in the following, several mounting variants are described. The description refers to attachments for a matev front power lift and coupling support; if you have a front power lift or coupling support from other manufacturers,...
  • Page 37 Assembly 7.1.1 Attachment of cat. 0 coupling triangle 1. Lower the lift mechanism and approach the attachment 2. Raise the lift mechanism until the coupling support and the coupling A-frame are properly connected 3. Connect the coupling support and coupling triangle with the clevis pin (1) and secure the latter with the cotter pin (2) Fig.
  • Page 38 Assembly 7.1.2 Attachment of cat. 1 arrestor hook without balls 1. Lower the lift mechanism and approach the attachment 2. Raise the lift mechanism until the lower links are in contact with the two pins of the im- plement triangle and can be locked 3.
  • Page 39 Assembly 7.1.3 Attachment of cat. 1 arrestor hook with balls 1. Lower the lift mechanism and approach the attachment 2. Raise the lift mechanism until the arrestor hooks on the implement triangle lock 3. Check to ensure that the arrestor hooks (2) are properly engaged 4.
  • Page 40 Assembly 7.1.4 Attachment of cat. 1 quick coupling triangle 1. Lower the lift mechanism and approach the attachment 2. Raise the lift mechanism until the coupling support and the coupling A-frame are properly connected 3. Check to ensure that the locking mechanism (1) is properly engaged Fig.
  • Page 41 Assembly 7.1.5 ScanFrame attachment 1. Lower the lift mechanism and approach the attachment 2. Raise the lift mechanism until the coupling support and the coupling A-frame are properly connected 3. Check to ensure that the locking mechanism (1) is properly engaged Fig.
  • Page 42 Assembly 7.2 Adjusting the inclination of the attachment Notice! The angle of attachments must be adjusted each time they are attached to the carrier vehicle, and during adjustment of an attachment. Danger! Switch off the tractor and remove the ignition key before attaching the implement.
  • Page 43 Assembly 7.3 Mounting the universal joint shaft Attention! Damage can occur to the machine or to the tractor / carrier vehicle. Only use the provided universal joint shaft. Danger! Switch off the tractor and remove the ignition key before attaching the implement.
  • Page 44 Assembly 7.4 Connecting the hydraulic connections to the carrier vehicle Attention! Risk of injury due to hydraulic energy Before working on the hydraulic system, switch off the vehicle and remove the ignition key. Notice! Before connecting the hydraulic hoses from the machine to the vehicle, depressurize the hydraulic circuit on the carrier vehicle.
  • Page 45 Assembly 7.5 Mounting of accessories 7.5.1 Mounting of the dirt container Fig. 39: Mounting of accessories – attaching the dirt container To mount the dirt container, the holder (1) must first be bolted onto the machine; it is possible that the holder (1) is already mounted. The dirt container can now be inserted in the hooks of the holder (1) and secured with the two screws (4).
  • Page 46 Assembly 7.5.2 Mounting of the splash plate (with splash guard) Fig. 41: Mounting of accessories – splash plate To mount the splash plate, the two holders (1) must first be bolted onto the machine; it is possible that the holders (1) are already mounted. The splash plate can now be inserted in the holders (1) and secured with the two screws (4).
  • Page 47 Assembly Fig. 43: Mounting the side broom Now hang the side broom, as shown above, insert the clevis pin (6) and secure with a linch- pin. In addition, the hydraulic lines from the motor to the flow control valve (2) must be con- nected.
  • Page 48 Assembly 7.5.4 Mounting of the water sprinkler Fig. 44: Mounting of water sprinkler The water sprinkler is mounted under the machine with six screws. 7.5.5 Mounting of the water sprinkler side broom extension Fig. 45: Mounting of the water sprinkler extension – holder The holder for the shut-off valve is mounted under the flow divider.
  • Page 49 Assembly 7.5.6 Mounting the warning flag mount Fig. 47: Mounting the warning flag mount The warning flag holders are mounted on the machine with two screws each. If holders for a splash plate or a dirt container are already mounted, the screws for these holders should be used.
  • Page 50 Commissioning Commissioning Attention! The machine may be used only for its intended purpose. Notice! Observe the basic safety instructions in the section “General safety instructions”. Attention! Danger of injury due to mechanical energy Dangers exist, such as pinching, pulling in, catching. Never operate the machine without the safety devices.
  • Page 51 Commissioning Function checks before operating: 1. Sweeper roller turns freely 2. Chain is properly tensioned 3. Machine can be swiveled easily 4. Yaw compensation is functioning 5. Hydraulic system has no leaks and is correctly connected 6. Machine is properly mounted on the carrier vehicle – the angle is set correctly and the sweeper roller adjustment has been checked Notice! After about 3 operating hours, check to ensure that all screws are tight.
  • Page 52 Operation Operation Attention! The machine may be used only for its intended purpose. Notice! Observe the basic safety instructions in the section “General safety instructions”. Observe applicable laws and regulations. Attention! Danger of crushing Removing the safety devices will result in dangers. Mechanical dangers include pinching, pulling in, and catching.
  • Page 53 Operation 9.1 Prior to starting work Fig. 48: Connection of yaw compensation before starting work Before driving, the clevis pin (1) must be in the correct position! On machines without a dirt container, put the clevis pin (1) in Position 1 and secure with the cotter pin. This blocks for- ward/backward movement of the yaw compensation.
  • Page 54 Operation 9.2 Adjusting the sweeper roller To achieve effective sweeping results, it is essential that the sweeper roller is set to the cor- rect depth. If the sweeper roller is set too low, this will result in premature wear and will not achieve better results.
  • Page 55 Operation 9.3 Swiveling the machine To sweep dirt or snow to one side, it is possible to swivel the machine 20° in one direction. Depending on the machine configuration, this can also be done hydraulically. The machine should always be raised when swiveling. 9.3.1 Manual swiveling Fig.
  • Page 56 Operation 9.4 Sweeping Attention! The front sweeper can be damaged. Before each use, check to ensure proper adjustment of the sweeper roller. Always operate the front sweeper from the driver seat of the tractor. 9.4.1 Sweeping without the dirt container (free sweeping) Do not allow material to accumulate in front of the sweeper, which is especially likely when sweeping snow and can result in damage to the machine.
  • Page 57 Operation 9.5.2 Splash plate (with splash guard) Fig. 54: Operation of splash plate The splash plate can be adjusted higher or lower, depending on the requirements. To do so, remove the linchpin, put the splash plate into the desired position, and secure it again with the linchpin.
  • Page 58 Operation 9.5.4 Water sprinkler system Fig. 56: Operation of water sprinkler The water sprinkler is connected to the valve connection with a hose coupling. 9.5.5 Water sprinkler side broom extension Fig. 57: Operation of water sprinkler extension The shut-off valve is used to activate or deactivate the water sprinkler extension for the side broom.
  • Page 59 Operation 9.6 Transport Notice! When transporting the machine, the driving behavior of the carrier vehicle can change. During transport, i.e. when driving from one site to another without the machine being en- gaged, put the machine in transport position. In transport position, the machine is raised completely with the carrier vehicle lift mechanism and secured against lowering.
  • Page 60 Decommissioning Decommissioning Notice! Observe the basic safety instructions in the section “General safety instructions”. 10.1 Storage of machine If the machine is not used for an extended period: • Clean the machine thoroughly • Touch up any paint damage • Spray bare parts with anti-corrosive oil The storage area must be cool and dry to prevent corrosion on the single components of the machine.
  • Page 61 Maintenance Maintenance Notice! Observe the basic safety instructions in the section “General safety instructions”. Danger! The attachment must not be switched on during maintenance work. Switch off the carrier vehicle engine and remove the ignition key. Attention! Danger of crushing due to moving parts. Never reach into the crushing hazard zone if parts are moving or can move.
  • Page 62 Maintenance 11.1 Maintenance schedule Notice! This section describes the maintenance tasks that are necessary for optimal and trouble-free operation of the machine. Contact your sales partner if you have any questions about maintenance tasks and intervals. Interval Maintenance tasks Personnel •...
  • Page 63 Maintenance 11.2 Lubricating schedule 11.2.1 Position of lubricating nipples Fig. 58: Lubricating points 11.2.2 Lubrication/tensioning of chain Fig. 59: Removing the chain case To check the chain tension, or to lubricate the chain, the two screws (2) must be removed. Then the chain case (1) can be removed.
  • Page 64 Maintenance Fig. 60: Lubrication/tensioning of chain Now the chain (6) can be lubricated. To prolong the life of the chain (6), it is recommended to first clean the chain (6) before lubricating it. The chain (6) should not be over-lubricated. The chain (6) can sag somewhat, but not too much;...
  • Page 65 Maintenance 11.2.4 Changing the gear oil To change the gear oil, the gearbox must be removed; to do so, remove the chain case (1) as described in the previous section. Then remove the chain (6) by opening and removing the chain lock (7), after which the chain can be removed.
  • Page 66 Maintenance Fig. 63: Changing the gear oil Now open the oil drain plug (14) and drain the gearbox oil, then fill with new oil (approx. 250 ml). Then reassemble everything in reverse sequence: 1. Screw in the oil drain plug (14) 2.
  • Page 67 Maintenance 11.3 Replacing the sweeper roller Note! When the bristles are worn down to a length of about 10-12 cm, the sweeping performance decreases. The sweeper roller is worn out and must be replaced. The sweeper roller consists of two segments; both segments must always be replaced together.
  • Page 68 Maintenance Then you can swing the arm to the side and remove the clamping element (4), which is se- cured with a setscrew. Loosen the screw and remove the clamping element (4). Now the sweeper roller segments can be removed. Fig.
  • Page 69 11.6 Wear and spare parts lists Notice! Use only original replacement parts. The wear and spare parts lists are available on the matev website. Link: Spare parts - Service - matev: Attachments for municipal technology Or contact your sales consultant or contact the manufacturer directly: matev GmbH Nürnberger Str.
  • Page 70 Fault Fault Notice! Observe the basic safety instructions in the section “General safety instructions”. Attention! Danger of injury due to malfunctions Shut down the machine immediately in case of malfunctions. Do not start up the machine again until it has been properly repaired. Attention! Danger of injury due to malfunctions Remedy a fault only if you have the specified qualification to do so.
  • Page 71 Fault Machine does not Hydraulic connec- Connecting the hy- Operator swivel tions not connected draulic connections to the carrier vehi- Switching valve not connected Connect switching Operator Machine defect valve Contact authorized Dealer service center Side broom does Stop valve closed Open stop valve Operator not turn...
  • Page 72 The implement must be disposed of in accordance with the applicable regulations of the mu- nicipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them de- pending on material. matev GmbH does not provide any disposal services.
  • Page 73 List of illustrations List of illustrations Fig. 1: Definition of orientation and direction of rotation ................5 Fig. 2: Type plate DE ..........................6 Fig. 3: Type plate EN ..........................6 Fig. 4: Direction of rotation ........................7 Fig. 5: Guards on the machine .......................15 Fig.
  • Page 74 List of tables Fig. 59: Removing the chain case ......................63 Fig. 60: Lubrication/tensioning of chain ....................64 Fig. 61: Pulling the drive shaft ........................65 Fig. 62: Dismounting the gearbox ......................65 Fig. 63: Changing the gear oil ........................66 Fig. 64: Replacing the sweeper roller - 1 ....................67 Fig.
  • Page 75 Height scale sticker + template Height scale sticker + template To affix the height scale sticker, the template (next page) must first be cut out and attached to the machine as shown below. This is best achieved when the sweeper roller arms are all the way down.
  • Page 77 EC Declaration of Conformity EC Declaration of Conformity The manufacturer / distributor matev GmbH Nürnberger Straße 50 90579 Langenzenn Germany hereby declares that the following products of the front sweeper product series Product SWE-14-57 / SWE-16-57 / SWE-18-57 (serial numbers acc. to type plate) comply with all relevant provisions of the applicable legal regulations (hereinafter) –...
  • Page 78 Hydraulic fluid power - General rules and safety requirements for systems and their components DIN EN ISO 4254-1:2022-12 Agricultural machinery - Safety - Part 1: General requirements Signed for and on behalf of matev GmbH, Nürnberger Straße 50, 90579 Langenzenn, Germany Georg Hemmerlein Place: Langenzenn Date: 2024-06-18 ______________________________...

This manual is also suitable for:

Swe-14-57Swe-16-57Swe-18-57