Related Manuals for PowerFlex Liteon 80
Summary of Contents for PowerFlex Liteon 80
- Page 1 Installation Guide Copyright © 2022 PowerFlex Systems, Inc. All Rights Reserved.
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Page 2: Getting Technical Assistance
This manual contains important instructions for the safe installation, operation, and maintenance of Liteon 80 chargers. This guide contains important instructions for the Liteon 80 that must be followed during installation and maintenance. Special symbols are used throughout the guide: Warning: Indicates a hazardous situation that could result in injury or death. - Page 3 Caution. Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the equipment's warranty. Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
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Page 4: Table Of Contents
Mounting the Liteon 80 on a wall What’s next Mounting the Liteon 80 on a pedestal Finishing up with cable management Step 3: Inspection Step 4: Validation Installation checklist Appendix A: Technical Specifications Index Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved. -
Page 5: Getting Started
Liteon 80 EV charger. An overview of the Liteon 80 The Liteon 80 is an EV charger designed and distributed by PowerFlex. It has an LCD screen and one preinstalled charging cable for charging EVs. -
Page 6: How To Use This Guide
How to use this guide To complete the installation of a Liteon 80 EV charger to a wall or pedestal, there are four steps: 1. Planning: Inspect the Liteon 80 box contents and gather the tools necessary to install the EV charger. -
Page 7: Setting Up The Liteon 80
Although the Liteon 80 comes with a holster in the accessories box, PowerFlex provides a Z holster to be used instead. Don’t lose the accessories box though as it includes ring terminals you’ll need for wiring (refer to step 9, “Connect wires to the charger”... -
Page 8: What You'll Need
What you’ll need You can install the Liteon 80 charger on a wall or pedestal. Check your site plan and before EV charger installation, gather the following tools and equipment (other tools and parts may be required depending on your installation):... - Page 9 About labels on the front cover Near the top of the charger’s front cover will be a PowerFlex logo and a label that includes instructions for the PowerFlex app and a QR code to identify the charger unit. Label for the Liteon IC80...
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Page 10: Step 2: Installation
Most wall-mounting instructions in the next section will apply even if you plan to mount the charger to a pedestal. (So, don’t skip the next section entitled “Mounting the Liteon 80 on a wall.”) Mounting the Liteon 80 on a wall This picture shows how the EV charger, charging cable, and charging nozzle in a mounted holster would look once installed on a wall. - Page 11 Loosen the M4 T20 security Torx screw underneath the charger front cover (L). Carefully insert the Flathead screwdriver into the two slots to pop off and remove the charger front cover (R). Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
- Page 12 Near the bottom of the charger opening, use a Phillips screwdriver to remove the screw holding the mounting bracket. Note: Put the screw in a safe place! You’ll need it in a few minutes. Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
- Page 13 Note: For best results, use a torpedo level to lineup the mounting bracket parallel to the ground. Use M6 screws (for masonry, apply 21.7 lbs-in torque) or #8-12 tapping screws (for walls with wood studs, 21.7 lbs-in torque). Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
- Page 14 Liteon 80 and a 1-inch liquid-tight connector to the junction box. Install the 1-inch flexible conduit between the two connectors using #2 THHN (copper wire). Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
- Page 15 Splicing wires inside the junction box is not recommended when using a liquid-tight conduit. Note: PowerFlex recommends that the junction box be located within 24 inches of the charger for both types of wiring installation. Use cable gland waterproof connectors, if necessary.
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Page 16: What's Next
For safety reasons, always make sure to close the front opening of the junction box. Now that the Liteon 80 has been mounted on a wall, go ahead and remove the plastic film over the LCD panel (just above the front cover panel you just attached). -
Page 17: Mounting The Liteon 80 On A Pedestal
Mounting the Liteon 80 on a pedestal Note: The mounting instructions for the Liteon 80 charger on a pedestal are nearly the same as those used in mounting a charger to a wall (see the previous section “Mounting the Liteon 80 on a wall”). - Page 18 (A) so that the ring terminals are near the terminal block. Remove 3x screws on terminal block (B). Fasten all three screws and tighten with a 26.9 lbs-in torque wrench (C). Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
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Page 19: Finishing Up With Cable Management
At the end of a charging cable is a charging connector that is inserted into a vehicle for charging. For safety reasons, the charging connector should be hung up when not in use. Instead of the holster included in the Liteon 80 box, two holsters are offered by PowerFlex. The Z holster is recommended for use by PowerFlex. - Page 20 A cable retractor can be installed for either wall or pedestal installations with two simple steps: Mount the retractor to the wall or pedestal Mount the charging cable to the cable retractor The cable retractor provided by PowerFlex has the following components: Description Mounting holes on the cable retractor...
- Page 21 Place the retractor and the washers on the bolts and secure by tightening the nuts with a wrench socket. Note: If mounting on a pedestal, use the four short bolts to secure the cable retractor. PowerFlex does not recommend installing the retractor on drywall or plasterboard. To mount the cable to the retractor: Pull the...
- Page 22 Ensure the cable is not twisted between the charger and the cable clamp. It is possible to mount two charger units onto one pedestal facing opposite directions. Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
- Page 23 Before proceeding to the next step … Confirm that the Liteon 80 charger is securely mounted to a wall or pedestal. ▪ Perform a quick verification that all cables to the charger enclosure are fully connected.
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Page 24: Step 3: Inspection
Tap Done to complete the charger information and then tap Submit once all site information has been recorded. * For more complex installations (usually those with sites incorporating BESS), contact PowerFlex to use a commissioning app. Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved. -
Page 25: Step 4: Validation
PowerFlex system. Step 4: Validation Once the Liteon 80 charger information is submitted with the rest of the PowerFlex site information, PowerFlex support will evaluate system readiness. During commissioning, PowerFlex may ask you to revisit specific stations if any aren’t performing as expected. -
Page 26: Installation Checklist
Done Task Step 1: Planning Identify the location where the Liteon 80 EV charger will be installed at the site Unbox the Liteon 80 and verify everything is included Gather all the required tools before going onsite for the installation Step 2: Installation ... -
Page 27: Appendix A: Technical Specifications
Appendix A: Technical Specifications The technical specifications for Liteon 80 is available online for viewing at: Liteon 80 Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved. -
Page 28: Index
9, 10, 11 junction box, 10 validation step, 2, 20 location to the charger, 11 wall mounting, 6, 13 label (app and QR code), 5 Z holster, 3 LED light indicators, 21 Copyright © 2024-2025 PowerFlex Systems, Inc. All Rights Reserved.
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