Table of Contents
Advertisement
Quick Links
FOREWARD
Dear users：
Sincerely thank you for choosing the BD500-30 two wheeled riding motorcycle designed and produced by
our company! This car is independently developed and produced by our company, combining advanced
technology and avant-garde design concepts at home and abroad. We hope that it can bring you a safe
driving process and comfortable driving experience!
Before driving a motorcycle, please fully read the various regulations and requirements proposed in this
practical manual!
This manual provides an overview of the repair and maintenance of this motorcycle. Please follow the
various procedures in this manual for operation!
Our company has dedicated technical maintenance personnel and departments to provide you with
excellent technical maintenance service support!
The company has always adhered to the service tenet of "making consumers more satisfied" and
continuously improves product quality and performance. Any changes in appearance, color, and structure
that may arise from this may result in inconsistency with this manual. We apologize for any inconvenience
caused. The pictures in this manual are for reference only, please refer to the actual product for details.
Thank you again for your attention and trust in our company!
BENDA MOTORCYCLE
Advertisement
Table of Contents
Related Manuals for benda Napoleon 500
Summary of Contents for benda Napoleon 500
- Page 1 We apologize for any inconvenience caused. The pictures in this manual are for reference only, please refer to the actual product for details. Thank you again for your attention and trust in our company! BENDA MOTORCYCLE...
-
Page 2: Important Precaution
Important precaution Please operate and drive according to this user manual, strictly abide by national and local traffic laws and regulations, and always pay attention to safety! This user manual is one of the essential accessories of this vehicle. When the vehicle is resold to others, please attach it with the vehicle. -
Page 3: Table Of Contents
1.1 Safety instructions for motorcycle drivers ........................1 1.2 Number position（FIG 1） ............................1 II、 Introduction to motorcycles ............................2 2.1 Range of application of BENDA two wheeled motorcycles ..................2 2.2 Characteristics of BENDA Two wheeled Motorcycle ....................2 2.3 Carrying regulations ..............................2 2.4 Fuel .................................... - Page 4 X、 Check and adjustment of rear brake ........................26 10.1 Check rear brake disc ..............................26 10.2 Check the brake pads of the rear brake ........................27 10.3 Check the brake fluid level of the rear brake system ....................27 XI、 Battery maintenance .............................. 28 XII、...
-
Page 5: Forward
I、User notice 1.1 Safety instructions for motorcycle drivers For your personal and vehicle safety, please comply with the following six regulations： ①、Properly wear various protective equipment The protective equipment for cycling includes safety helmets, goggles, knee protectors, elbow protectors, and gloves. Wearing protective equipment can greatly reduce the harm to the body when accidentally falling a car, and can maximize the protection of your personal safety. -
Page 6: Introduction To Motorcycles
Adopting an electronic fuel injection system, it is more environmentally friendly and efficient, meeting national emission requirements. 2.1 Range of application of BENDA two wheeled motorcycles BD500-30 is a self-developed two wheeled motorcycle, which is suitable for both urban roads and rural roads. -
Page 7: Safe Driving Motorcycles
III、Safe driving motorcycles This motorcycle is a two wheeled motor vehicle can bring convenience and speed to rider,To ensure your motorcycle’ best performance,you should compliment the correct maintenance and upkeep .When using the motorcycle,it must be safe and normal;when driving or riding it,your body must be healthy so that you can drive the vehicle at your best condition. Danger: Driving a motorcycle must comply with traffic regulations;... -
Page 8: Accessories
Danger： We will not be responsible for any dangerous consequences such as short-circuiting of wires, blowing of fuses, burning of the car due to exceeding the rated power of electrical appliances or generating of sparks if you modify the cables and electrical appliances by yourself. Attention: Improper or overweight loading of motorcycle cargo will affect the performance of the vehicle, reduce its driving stability, and easily cause safety accidents. -
Page 9: Operation Instruction
IV、Operation instruction 4.1 Parts position 1、 （Fig1） ①Front headlight ②Front left turn signal ③Front left mirror ④Battery（Battery box inside the protective panel） ⑤Seat cushion ⑥Rear left turn signal ⑦Rear license plate light ⑧Front Brake Caliper ⑨Shift lever ⑩Front left foot pedal ⑪SIDE STAND 图... -
Page 10: Instrument
4.2 Instrument Name Function Instrument（=FIG4） Gear display Display the location of the engine Please refer to Table 1 for the High beam indicator The high beam light is on, and when it is names functions lit, it displays blue indicator light symbols Water temperature alarm Illuminate and display in red: coolant indication... -
Page 11: Ignition Switch Lock，Steering Switch，Seat Lock
4.3 Ignition switch lock，steering switch，seat lock Ignition switch （Fig5） set in the front left of the vehicle， it must be turned on before starting the motorcycle.Key positions and functions are shown in Fig2. Key position Function Key status Close“OFF” Circuit disconnected ,engine unable to start Can be pulled out The circuit is closed and the engine can Can not be pulled... -
Page 12: Right Switch Combination（Fig 7
4.4 Right switch combination（Fig 7） ① Hazard warning flasher ② Turn off preset switch Right switch combination Fig7 ③ Electric start button 1、Flame-out preset switch Flame-out switch located on the right of the steering lever,preset switch has two position： “ ”and“... -
Page 13: Headlight Pitch Angle Adjustment（Fig9
“Head light dimmer switch”move to“ ”is low beam status Low beam“ ” High beam“ ” “Head light dimmer switch”move to“ ”is high beam status WARNING： Please adjust the high or low beam according to road condition.If there are oncoming vehicles, please turn the light to the low beam light state to avoid dazzling light affecting the driving state of oncoming drivers and causing traffic accidents. -
Page 14: Opening Method Of Fuel Tank Cap（Fig10
Attention: Headlamps have no pitch angle limiting structure. Please adjust according to actual needs. 4.7 Opening method of fuel tank cap（Fig10） Open the small cover that covers the keyhole, insert the key into the fuel tank lock hole, and rotate clockwise to open the fuel tank lock;... -
Page 15: Operation Guide
Attention： 1、When pressure of tire decline，Inspect if have nail,small hole on the tire.Is the side of the wheel rim damaged。 Tires without inner tubes will gradually deflate when they have small holes. 2、Incorrect pressure of tire will lead to abnormal wear of tire tread ,Even causing safety accidents. 3、Insufficient tire pressure may cause tire damage or detachment from the wheel hub. -
Page 16: Inspection Before Driving
2、Avoid sustained low speed：Engine runs at a certain low speed （light load）,Will cause smooth grinding of components and poor running in. 3、 Use every gear properly： Do not drive Continually at a fixed speed of engine,Can change the speed ,enable every components of engine to undertake pressure，Which can make the engine run in better. - Page 17 3、Fully grip the clutch lever with the left hand (release the clutch when not in neutral). 4、 Press on the electronic start button “ ” ,If necessary, turn the throttle handle and add fuel appropriately to start the engine. Fig13 Start prepration Danger: 1.
-
Page 18: Driving Motorcycles
5.4 Driving motorcycles 5.4.1 Shift operation（Fig14、Fig15） This vehicle has a six speed constant engagement ； ① 、 ②gear are low speed,③ 、 ④gear are medium speed,⑤ 、 ⑥gear are high speed.Gear shifting can refer to the following operations： 1）Shift from neutral to ① gear：Return the throttle with the right hand, quickly grip the clutch handle with the left hand, and press down on the gear lever with the left foot once,Enable the... -
Page 19: Climbing Or Turning Driving（Fig15
Attention： 1、Before switching the low gear,lower vehicle speed or increase the speed of engine。Before shifting into high gear, increase the vehicle speed or decrease the engine speed. This can prevent unnecessary wear of transmission system components and rear tires. 2、When the gear is in neutral and the neutral indicator light is on, it is best to slowly release the clutch handle to confirm whether it has truly entered the neutral position 5.4.2 Climbing or turning driving（Fig15）... -
Page 20: Maintenance And Upkeep
neutral indicator light on the instrument panel lights up. 5) If you want to park on a gentle slope with a single support, you should shift to a lower gear and keep the front of the car uphill to avoid overturning. (Be sure to shift to neutral position when starting again) 6) Turn off the ignition lock;... -
Page 21: Steering Handle
No ★ items require your own maintenance, or you can go to the BENDA specialty store for maintenance. A ★ project is maintained by personnel from a BENDA specialty store; If you have specialized tools, repair parts, or repair capabilities, you can also repair and maintain them yourself. - Page 22 [Inspection] （Fig17） Before each use, the lubricating oil level must be checked, and there is oil on the right crankcase cover window. Start the engine and run it for 3 minutes, then wait for the engine to stop for 3 minutes. Park the motorcycle on a flat surface with the entire vehicle perpendicular to the ground.
-
Page 23: Selection And Replacement Of Spark Plugs
the engine to shut down for 3 minutes. In idle mode, if the oil level is still below the mark below the oil window, an appropriate amount of lubricating oil should be added. It is necessary to check again for any leaks. Warning：... -
Page 24: Cleaning And Disassembly Of Air Filters
the spark plug, and use a wire brush to remove the carbon and dirt from the spark plug. 3. Check whether the spark plug is damaged, whether the electrode gap is burned, and whether the sealing gasket is intact; If there is damage, it should be replaced. 4. -
Page 25: Check And Adjust Of Throttle Handle
6.5 Check and adjust of throttle handle [Inspection]（Fig20） 1. Check if the front of the car is turning from the far left to the far right normally and if the limit is reliable. 2. Check if the rotation of the throttle control handle is flexible from the fully open position to the fully closed position;... -
Page 26: Adjustment Of Clutch
6.6 Adjustment of clutch The free stroke of the clutch handle is 5-10mm. The function of the clutch: (Fig 21) 1. Ensure a smooth and gentle combination between the engine crankshaft and the variable transmission system to ensure a smooth start of the motorcycle. -
Page 27: Abs/Anti-Lock Braking System
ABS from continuing to function. Only when using spare parts and tires recommended by Benda Motors on the braking system can the optimal function of ABS be guaranteed. -
Page 28: Check And Adjust Of Front Brakes
Otherwise, it will reduce braking performance or result in braking failure. This work should be completed at the BENDA specialty store. Warning： 1. Should add: non petroleum based brake oil with brand name DOT3 or DOT4; Different grades cannot be mixed for use;... -
Page 29: Check The Brake Pads Of The Front Brake
If you are not familiar with the specifications of the friction plate or cannot replace it on your own, please go to the designated after-sales point of BENDA for repair. 9.3 Check the brake fluid level of the front brake system... -
Page 30: Check And Adjustment Of Rear Brake
X、Check and adjustment of rear brake [Check]（Fig28） ●Measure the free stroke of the rear brake pedal to be 10-20mm. ●Measure the thickness of the rear brake disc and brake friction pad. ● Check the oil level in the oil cup; Check if the brake caliper is functioning properly;... -
Page 31: Check The Brake Pads Of The Rear Brake
Check the brake system and do not continue driving. Please go to the designated after-sales point of BENDA for repair. Excessive use of brake fluid can reduce braking effectiveness. Please replace the brake fluid in a timely manner. -
Page 32: Battery Maintenance
XI、Battery maintenance [Model] Type：MG14ZS-C Capacity：12V 11.2Ah Standard charge：1A～1.5A×6～8hours [Disassembly and assembly of battery]（Fig33） Dismantle： 1. Open the seat cushion lock and remove the seat cushion; 2. Open the battery box cover; 3. Remove the ECU bracket; 4. First, remove the negative electrode wire (-); 5. - Page 33 Attention: 1. Overcharging or undercharging the battery can shorten its lifespan. Do not let the battery overcharge or undercharge. 2. If your vehicle is rarely driven, you must use a voltmeter to check the battery voltage every week. If the voltage of the battery is below 12.8V, a charger must be used to charge the battery.
-
Page 34: Engine Water Cooling System Maintenance Instruction
2. Please go to the "BENDA Exclusive Store" to purchase direct coolant for aluminum alloy engines. 3. If you need to replace the coolant or if there is a coolant leak, please go to the "BENDA Exclusive Store" for replacement and repair. -
Page 35: Vehicle Cleaning And Storage
manner to the upper mark position. [Add method] 1. Park the motorcycle on a flat surface with a single support and wait for the engine to cool down; Otherwise, heat may cause burns to the skin; 2. Unscrew the water tank cover and the auxiliary kettle cover,;Install the water tank cover and auxiliary kettle cover. -
Page 36: The Service Life And Vehicle Handling Of Vehicles
4. The braking performance may decrease after cleaning, and it must be tested and adjusted before use. [Vehicle storage] After the motorcycle is used on the same day, it should be stored in a dry, small temperature difference, and well ventilated safe place. -
Page 37: Adjustment Data Related To Motorcycles
Model name BD500-30 Vehicle Manufacturer Name HANGZHOU SATURN TECHNOLOGY CO,.LTD parameters Vehicle model BD500-30 (commercial name) Vehicle brand (BENDA) Vehicle type Ordinary two wheeled motorcycle Vehicle identification H84PDTPExxxxxxx number Authorized passenger One person（One driver and one passenger each） capacity Turning form... -
Page 38: Vehicle Parameters
clearance Vehicle curb weight Maximum load capacity mass Model BD500-30 Fuel tank capacity Number of tires Vehicle Front wheel 150/80-16 parameters specifications rear tire 180/65-16 Ignition method Spark plug model CR9EH-9 Electrical Headlamp specifications 12V LED installations Turn signal specifications 12V LED Tail/brake light 12V LED... -
Page 39: Common Motorcycle Troubles And Causes
XVII、Common motorcycle troubles and causes Phenomenon Part location Causes Ways There is no fuel in the fuel tank come on Fuel system Oil pump blockage or damage, poor fuel quality Cleaning or replacement Spark plug malfunction: Excessive carbon buildup and Check or replace prolonged use Can not start... - Page 40 Inspection of light bulbs and lamp holders Headlamps Adjust or replace Headlamps Voltage Voltage regulator inspection: poor contact or burnt out Check or replace and tail lights regulator do not light Magneto Magnetic motor coil inspection: poor contact or burnt out Check or replace The horn does Battery...
- Page 41 circuit P 0112 Low voltage in the intake temperature sensor circuit P 0650 Engine malfunction indicator light malfunction Short circuit to high voltage/open circuit of the oxygen P 0132 sensor in front of cylinder 1 The oxygen sensor in front of cylinder 1 is short circuited to P 0131 ground Cylinder 1 front oxygen sensor heater short circuited to low...
-
Page 42: Bd500-30 Electrical Schematic Diagram
XVIII、BD500-30 Electrical schematic diagram...
Need help?
Do you have a question about the Napoleon 500 and is the answer not in the manual?
Questions and answers