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OmniOn Power CPS6000-48V Product Manual

Indoor/outdoor power shelf

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PRODUCT MANUAL
CPS6000-48V Indoor/Outdoor Power Shelf
Product Manual
Select Code 167-102-105
Page 1
© Copyright 2023 OmniOn power Inc. All rights reserved.
CPS6000_Series II Shelf_MAN
Rev. 1.4

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Summary of Contents for OmniOn Power CPS6000-48V

  • Page 1 PRODUCT MANUAL CPS6000-48V Indoor/Outdoor Power Shelf Product Manual Select Code 167-102-105 Page 1 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 2 QS864A 1:0E QS865A 1:1E Notice: The information, specifications, and procedures in this manual are subject to change without notice. OmniOn Power assumes no responsibility for any errors that may appear in this document. Page 2 © Copyright 2023 OmniOn power Inc. All rights reserved.
  • Page 3 AC Connections ............................................50 C.O. Ground Conductor Installation ................................... 54 Rectifier Installation..........................................55 Ringer Installation ..........................................56 Battery Strings Installation ......................................59 Load Connections ..........................................62 Page 3 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 4 12 ES772A Remote Distribution Module ..........................137 Overview ............................................... 137 Module Features............................................. 138 Module Connector Definitions ...................................... 139 22-position external distribution panel..................................145 Page 4 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 5 Appendix E: Pigtail Alarm Cable ..............................193 Appendix F: Operating Temperature Measurement and Vertical Spacing..............197 Overview ............................................... 197 Revision History ....................................199 Page 5 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 6 This page intentionally left blank Page 6 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 7 Ringer Chassis may be installed in Power Slots. Each Ringer Chassis supports one ringing output in either non- redundant (simplex) or 1 + 1 redundant (duplex) operation. Ringer distribution is direct from the Ringer Chassis. Page 7 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 8 Customer Training OmniOn Power offers customer training on many Power Systems products. For information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.
  • Page 9 The controller can monitor for open protectors, current from a battery shunt, and monitor and control a low voltage disconnect contactor via the Remote Distribution Module (RDM). Page 9 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 10 2-1a and 2-1b are basic block diagrams of the CPS6000 System in a single shelf with a Distribution Module. Figure 2-2 shows the Bulk Output Module in place of the Distribution Module. Figure 2-1a: CPS6000 System with Distribution Module Page 10 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 11 Figure 2-1b: CPS6000 System with Distribution Module Page 11 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 12 • Rectifiers, Ringer Chassis, and Distribution Modules may be installed in Power Slots. Permits growth of plant capacity and easy maintenance without service interruption Page 12 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 13 Distribution Module occupies the right-most two Power Slots, leaving the remaining Power Slots available for power modules. Up to two Ringer Chassis can be installed in the right-most remaining Power Slots. Page 13 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 14 CPS6000 is also compatible to Flooded lead-acid batteries. See Appendix D for detailed descriptions of battery related functions; float and boost charging, thermal compensation, and system battery test functions Page 14 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 15 Equipment, and cUL Certified (CSA 22.2 950): Safety of Safety Agency Approval Information Technology Equipment VDE licensed to VDE0805/EN60950 Table 2-A: CPS6000 System Specifications Page 15 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 16 The power module provides common-mode protection via a 320V MOV in series with a 2500V gas-discharge device and differential-mode protection via a 320V MOV in series with a 3.5A fuse. Page 16 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 17 177W (604 BTU) per QS862A at full load and Heat Dissipation 120 V operation; 132W (450 BTU) per QS861A rectifier at full load and 120 V operation; Table 2-C: CPS6000 Shelf Specifications Page 17 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 18 0 to 20A at 54.5V Nominal Input Voltage 1200/208/240 V Input Voltage Ranges 150 to 275 V Input Current 6A at 208 V Table 2-E: QS852A Rectifier Specifications Page 18 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 19 >0.98 for loads > 50% full load Selective High-Voltage Shutdown Above 58 V Backup High-Voltage Shutdown Above 60 V for 1 millisecond Table 2-G: QS862A Rectifier Specifications. Page 19 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 20 >0.98 for loads > 50% full load Selective High-Voltage Shutdown Above 58 V Backup High-Voltage Shutdown Above 60 V for 1 millisecond Table 2-I: QS865A Rectifier Specifications Page 20 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 21 Alarm Contact Ratings 60 V , 0.5A, Form-C Operating Temperature -40 to +75 °C Table 2-K: QS840A and QS841A Control Unit Specifications Page 21 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 22 Plant Parameter Setting None, communicates with shelf components QS840A/QS841A Alarm Contact Ratings None Operating Temperature -40 to +75 °C Table 2-L: QS845A Supplementary Board Specifications Page 22 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 23 Typically, the number of spare rectifiers required for a redundant system is the larger of one spare rectifier or 200% of the rated load. Page 23 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 24 In this high line ac example using QS862A 1635W (200-240 Vac) constant power rectifiers, three rectifiers (3761/1635 = 2.3) are needed to support the load and recharge the batteries within the requisite time. Page 24 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 25 Ordering Information Ordering Guide An ordering guide may be downloaded from the OmniOn Power web site. This guide will augment the information found here. Note: Ordering information here is presented only from the viewpoint of miscellaneous item ordering and may not be complete.
  • Page 26 80A may be carried through the 10 fuse positions, or 40A through each half section. 15A and lower rated fuses may be used in any combination and position, as long as they do not violate the previous 80A/40A rule. Page 26 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 27 QS850 Slot Filler 108994273 Ringer Chassis Ringer Chassis each occupy a single Power Slot in the CPS6000 Shelf. Ringer Chassis Ordering code QS820M Ringer Chassis 108991262 Page 27 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 28 Current (A) recommended AC feed Rectifier (A) (AWG)* (A)* 15.6 23.4 31.2 39.1 QS861A 13.2 17.6 22.0 Table 3-A: Rectifier AC Input Current Table Page 28 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 29 VT-probe and its associated cables must be ordered. Refer to Section 5 for details on their interconnection, and Section 9 for more information on VT-Probes and voltage monitoring. Page 29 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 30 54205UF (FLEX) Straight, STR / LCDX8-14A-L (FLEX) 542040410 (STR 406021626 YA8CL2TC14 FLEX LCD8-14A-L (STR) 542040410 (FLEX) LCDX8-14AH-L (FLEX) 45°, STR / FLEX YA8CL2TC14-45 LCD8-14AH-L (STR) Page 30 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 31 • An accessible ac disconnect/protection device to remove ac power from the equipment in the event of an emergency must be provided. Page 31 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 32 The QS841 has an IEEE 802.3 compliant 10Base-T network interface with a grounded connector shield.. Where intra building lightning surge protection is of concern, OmniOn Power recommends the use of a shielded cable, where both ends are tied to ground. This cable must be supplied by the user. (example: CAT 5 E STP) Page 32 ©...
  • Page 33 This symbol is used to identify the need for safety glasses and may sometimes be accompanied by some type of statement, for example: “Fuses can cause arcing and sparks. Risk of eye injury. Always wear safety glasses.” Page 33 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 34 Das System ist ein Gerät der Schutzklasse I / Überspannungs Kategorie II ( Power Supply is a Class I equipment / overvlotage category II ) Page 34 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 35 Temperatura máxima de operación (Maximum Operation Temperature): 75°C (167°F) • Sin cabina contra incendios, suelo no combustible (No fire enclosure, non-combustible floor) • Evaluado en EN60950 (Evaluated to EN60950) Page 35 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 36 This page intentionally left blank Page 36 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 37 3/8-inch lock washer 802841635 3/8-inch flat washer 407646330 Shelf plastic bushing 7-22050-2 #4 screw 848702007 Spacer Ringer Chassis 7-22050-2 #4 Screw Shelf 901078717 12-24 mounting screw Page 37 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 38 Single - Wide Distribution Module Ensure that the hook on the front of the Distribution Module catches under the shelf Figure 5-1: Distribution Module Page 38 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 39 ( Approximately 5 in - lb ) 3/8” Lock Washer (802286773) 3/8” Flat Washer (814251898) Torque : 240 in - lb Figure 5-3: Distribution Module Page 39 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 40 Refer to the table below for Torque Specifications. Torque Hardware In-lbs. Metric M5 12-24 Metric M6 Figure 5-4: CPS6000 Frame Mounting Page 40 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 41 Push the display faceplate into the shelf until the latch on the top of the controller housing catches. ESD Strap Connector ESD Strap Connector Slide the controller into the shelf Page 41 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 42 Push the faceplate into the shelf until the latch catches on the top Tab on the bottom of the faceplate inserted into slot in the shelf Page 42 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 43 Tab on the bottom of the faceplate inserted into slot in the shelf Figure 5-6: QS845A Supplementary Board Installation Page 43 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 44 QS845A on Shelf 4 QS845A on Shelf 3 QS845A on Shelf 2 Controller in Primary Shelf J2 SHELF/SHELF Connector Bend back insulation cover Figure 5-7: Inter-Shelf Connections Page 44 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 45 Attach probe case to each VT-Probe making sure the case pin inserts into the hole on the probe. Close the case and verify the case is securely latched. See Figure 5-9. Page 45 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 46 Place QS873A VT PROBE in case make sure case in inserts into hole in board Figure 5-9a: Connecting Battery Monitor Voltage Wire to Thermal Probe Cable Page 46 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 47 Hardware Mount or top of Do Not mount beneath power lg (as shown) power lug Figure 5-9c: Connecting Thermal Probe Cable to the battery Page 47 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 48 -8). If battery voltage monitoring is used, trim and insulted the trimmed end of this wire. 108987611 QS873A probe Thermal Figure 5-10: VT-Probe/Battery Voltage Monitor Connections to Controller Page 48 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 49 Connect the Office Alarm Cable to J1 on the QS840A Controller. Figure 5-11: J1 Office Alarm Connector Refer to Appendix E for an adapter cable that uses the CPS4000 alarm color scheme if required. Page 49 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 50 The QS841A has an IEEE 802.3 compliant 10Base-T network interface with a grounded connector shield. Where intra building lightning surge protection is of concern, OmniOn Power recommends the use of a shielded cable, where both ends are tied to ground. This cable must be supplied by the user. (example: CAT 5 E STP) Connection to the LAN is made by attaching standard Cat-5 cable from P5 to the appropriate 10/100Base-T LAN connection.
  • Page 51 Terminate the supply end of the cable with an appropriate plug (plug not provided). AC Input Connectors Figure 5-12a: Dual AC Input Connections AC Input Connectors AC Input Cable Figure 5-12b: Single cord AC Input Connections Page 51 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 52 One AC Input foe each Group of Rectifiers AC Input Rectifiers 1, 3 , and 5 Rectifiers 2 and 4 Figure 5-12d: Rear AC Input Connections Page 52 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 53 AC Duct DC Bus Links -48V Figure 5-13: AC Input Connections Refer to Rectifier AC Input Current table for input current values of rectifiers. Page 53 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 54 2 position For C.O. Ground Distribution Module Right Side View Figure 5-14a: C.O. Ground Conductor Connection Page 54 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 55 CPS shelf. The latch will pop most of the way up when the rectifier is properly seated. Push the latch up into the latched position. Repeat until all rectifiers are installed. Page 55 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 56 Note: The primary and spare Ringer modules install facing opposite directions. Note: No rectifiers may be installed to the right of a Ringer Chassis. Page 56 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 57 Note: The Ringer modules install facing opposite directions. See figure 5-17. Repeat until all primary and spare ringer modules are installed. Page 57 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 58 Ringer Chassis at the bottom-front. See Figure 5- 18. Route ringer load cables through upper or lower notches in Ringer chassis and distribution module chassis. See Figure 5-18. Page 58 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 59 Figures 5-19b through 5-19e for battery string connections to Distribution Modules. Secure the cables to the battery terminals with M6 nuts. Torque to 65 in-lb (7.3 Nm). Page 59 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 60 String 4 String 3 String 3 String 2 String 2 String 1 String 1 Figure 5-19b: Battery String Connections – Single-Slot, No GMT Fuses Page 60 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 61 Battery Circuit Braker Positions String 2 Battery Power (V-) String 2 String 1 String 1 Figure 5-19d: Battery String Connections – Single-Slot, 10 GMT Fuses Page 61 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 62 Terminate the load cables on the load buss with M6 nuts and torque to 65 in-lb (7.3Nm). See Appropriate Figures 5-20a, through 5-20c for Distribution Module connections. Page 62 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 63 Vout 2 Vout 1 Vout 1 C.O Ground Position Cables route behind GMT fuse Board Figure 5-20b: Front Load Connections – Single-Slot, 5 GMT Fuses Page 63 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 64 Circuit Braker Load Returns (RTN) 4– Position Bus Bar for Battery and Load Returns (RTN) Figure 5-20c: Front Load Connections – Single-Slot, 10 GMT Fuses; Double-Slot Page 64 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 65 Load Power Return Terminal Terminal Half– Section Half– Section GMT Fuse Positions GMT Fuse Terminal Blocks Figure 5-21: GMT Fuse Connections, Single-Slot Distribution Module Page 65 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 66 Load Return Terminal Blocks Load Load Power Return Terminal Terminal GMT Fuse Positions GMT Fuse Terminal Blocks Figure 5-22: GMT Fuse Connections, Double-Slot Distribution Module Page 66 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 67 Figure 5-23: Circuit Breaker Retention Bracket Alarm Contact Receptacle Alarm Contacts Indicator GMT Fuse Battery Circuit Breaker (Double– Slot Distribution Module Only) Figure 5-24: Circuit Breaker and Fuse Installation Page 67 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 68 V + Bus Figure 5-25: Direct Connection to V+ (shown) / V- Output Bus Page 68 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 69 Figure 5-26a: Front Bulk Output Load Connections – up to 2Awg -48V Connections (1 ga) RNT Connections (1 ga) Bulk Output Distribution Module Figure 5-26b: Large Cable (1Awg) Bulk Output Load Connections Page 69 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 70 Alarm Jumpers Return Connections Output Connections Circuit Breaker / Battery Switch Positions 4 battery 18 Output (Load ) Positions positions Figure 5-27: Distribution Factory Configuration Page 70 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 71 Leave the switch in the OFF position until the unit is ready to be energized. Remove four circuit breaker terminal posts Figure 5-28: Remove Circuit Breaker Terminal Posts Page 71 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 72 Figure 5-29: Install 4-String Battery Busbar Install alarm jumper Remover alarm jumper into this position from this position Alarm Jumper Figure 5-30: Relocate Alarm Jumper Page 72 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 73 (class I) 405356171 14 - 10 14 - 10 406338665 405348178 405348228 406338400 405348236 405347576 406021725 405348202 405348251 405347683 405347923 407817568 407890763 407817550 407890748 407817576 Page 73 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 74 If the conditions in Steps 3 and 4 are not met refer to Section 13, Troubleshooting. Refer to Section 6 for changing system parameters from the default settings if required (float voltages, alarm thresholds, controller settings, etc.) Page 74 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 75 Ethernet Address 00-60-1D-00-5C-07 IP Address not configured Subnet Mask not configured Default Gateway not configured Host Name not configured For assistance type help Page 75 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 76 After approximately one minute, observe the LEDs on the J3 net work connector: Green - STATUS LED: ON Yellow - Link / Active LED: ON The QS841A should be communicating over the network. Page 76 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 77 Figure 6-1 shows the Controller connector locations. J3 Isolated RS - 232 port P5 Auxiliary port Connector J2 Shelf Paralleling Connector J1 Office Alarm Connector Page 77 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 78 RS485 GP communication bus RS-485 - RS485 GP communication bus SIG_RTN Protected signal return for RS485 and 1-wire 1-Wire 1-wire communication signal Protected +5V Power Page 78 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 79 The signals and pin assignments for this interface follow industry standard and are shown in the following table: Signal Description Tranceive Data+ Tranceive Data- Receive Data+ Not connected Not connected Receive Data- Not connected Not connected Page 79 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 80 Mating connector information for this 4-pin connector is as follows: Housing: Amp part number 1445022-4 Contact (on a strip): Amp part number 794606-2 Contact (loose piece): Amp part number 794610-2 Page 80 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 81 Pins 1 and 2 (Vsense- and Vsense+) on J2 are wired to monitor system voltage internal to the Bulk Output Module. To monitor system voltage externally, unplug the mating connector from J2 and connect Vsense- and Vsense+ to the external source to be monitored. Page 81 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 82 This page intentionally left blank Page 82 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 83 Otherwise, the left and right arrow keys are used to navigate the menus and the up and down arrow keys are used to change values when configuring the system. A black box highlighting a menu item indicates that the item has sub- menus. Page 83 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 84 An isolated RS-232 connector (J3) is provided for local access or for connection to an external modem. The software interface is compatible with OmniOn Power EasyView for Windows GUI software for PCs. Software support is also provided for use with OmniOn Power Galaxy Manager for web-based remote access and monitoring.
  • Page 85 Status Menu Figure 7-3a: Software Menu Map Page 85 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 86 Control / Operation and History Menus Figure 7-3b: Control / Operations and History Menus Page 86 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 87 Configuration Menu Figure 7-3c: Configuration Menu (part 1) Page 87 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 88 Configuration Menu (continued) Figure 7-3d: Configuration Menu (part 2) Page 88 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 89 Left and Right Arrows Press to select the digit to adjust and navigate the menus. Previous Menu Press to back up to a previous menu. Page 89 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 90 Press the down arrow key until Configuration is highlighted, press the Display Menu key and the following selections are available; Float settings, Shunt rating, Rectifier Redundancy, Batteries, Contactors, Boost, System Settings, and Communication Ports. Page 90 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 91 Rectifiers: Total installed capacity of the system, total output current of all rectifiers, and the individual rectifier currents by rectifier number (Gnn). Batteries: The following battery management information is available under Status: Page 91 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 92 Whether or not the system can be configured through the local port. Modem Write Whether or not the system can be configured through the modem port. Page 92 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 93 Chronological view of the last 10 times the system entered boost mode since the last time Boost History the history log was cleared. Page 93 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 94 It has a range of -36.00 to -48.00V. The system factory default is - 44.00V. Page 94 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 95 Time Delay (0 sec); Range: 0-300sec • LVLD1 (Enabled) Disconnect Mode (Voltage); Range: Voltage, Voltage+Time Disconnect Voltage (42.0V); Range: 39-50V Time Delay (0 min); Range: 0-300min Page 95 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 96 Duration the system can remain in boost mode can be set from 1 to 80 hours. The Max Duration factory default setting is 1 hour. Automatic Enable or disable the automatic boost feature. The factory default is disabled. Page 96 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 97 Set the number of rings to be detected by the modem before it answers (Rings to Answer). Can be set from 1 to 9. The factory default setting is 1. Page 97 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 98 This page intentionally left blank Page 98 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 99 Otherwise, the left and right arrow keys are used to navigate the menus and the up and down arrow keys are used to change values when configuring the system. A black box highlighting a menu item indicates that the item has sub- menus. Page 99 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 100 EBW Network Interface Card known as the Gateway to provide a second Ethernet port. The Ethernet ports are compatible with OmniOn Power Galaxy Manager used for web-based remote access and network management. This serial port can also be used to provide local access or for a connection to an external modem in non-NX400 systems.
  • Page 101 System Time 12. Automatic Daylight Savings Feature 13. Display Contrast 14. Temperature Display Units 15. Alarm Test Feature 16. Alarm Test Relay Duration and Relay Page 101 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 102 Warnings” will be displayed when they are no alarms or warnings detected by the controller. NOTE: Controller may have menu options than those mentioned here due to improvements. Page 102 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 103 Status Menu Figure 7-3: Status Menu Page 103 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 104 Control / Operation and History Menus Figure 7-4: Control / Operations and History Menus Page 104 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 105 Configuration Menu Figure 7-5: Configuration Menu (part 1) Page 105 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 106 Configuration Menu (continued) Figure 7-6: Configuration Menu (part 2) Page 106 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 107 Highest temperature being measured by the thermal probes Reserve Low Low battery reserve time alarm High Ambient Temp High ambient temperature alarm Low Ambient Temp Low ambient temperature Page 107 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 108 Host. The format for the Subnet Mask field is a 32- bit numeric address written as four numbers separated by periods (ddd.ddd.ddd.ddd). Each number digit, d, can be zero to 255. Page 108 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 109 Battery, Reserve Time Low, Battery Voltage Imbalance Clears alarms related to the removal of a system component such as a rectifier, thermal Uninstall Equipment probe, or voltage monitoring module. Page 109 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 110 Chronological view of the last 256 rectifier alarms and events that have occurred since Rectifier History the last time the history log was cleared. Page 110 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 111 Very Low Voltage Major output voltage. The alarm threshold can be set from -40V to -51V in 0.1V increments. The factory default setting is -46.0V. Page 111 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 112 • • NSB110FT (VRLA) • NSB170FT (VRLA) Battery Type • NSB60FT (VRLA) • IR30EC (VRLA) • IR40EC (VRLA) • 12A100FT (VRLA) • 12A150FT (VRLA) Page 112 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 113 1.7V. This alarm is only generated after batteries have been sitting on float for a minimum of 24hours. *See Appendix A for detailed descriptions of the Thermal Compensation and Battery Test features and parameters. Page 113 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 114 Time Delay (0 min); Range: 0-300min Reconnect Mode (Voltage); Range: Voltage, Voltage + Time Reconnect Voltage (44.0V); Range: 39-55V Time Delay (0 sec); Range: 0-300sec Page 114 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 115 Duration the system can remain in boost mode can be set from 1 to 80 hours. The factory Max Duration default setting is 1 hour. Automatic Enabled or Disabled the automatic boost feature. The factory default setting is Disabled. Page 115 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 116 Thee number of rings to be detected by the modem before it answers (Rings to Answer) can be set from 1 to 9. The factory default setting is 1. Page 116 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 117 Unlike the front panel interface which is limited structurally, the Web pages are more dynamic and will be enhanced over time. Consult factory for latest upgrades. Page 117 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 118 These include restarting rectifiers/ringers, starting alarm or battery tests, asserting boost, clearing history and statistics, clearing latched events and missing equipment, placing rectifiers/ringers in and out of Standby. Maintenance Page 118 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 119 Craft port. The QS841A supports many different features through its web interface. Following are a few other screen shots of features available through the web interface. Web pages will continually be enhanced. Consult appropriate OmniOn Power personnel for additional details. Selecting the “Reports” tab produces the following screen.
  • Page 120 As an example, selecting “Inventory” from the “Reports” screen produces the following page. Obtaining a chronological view of the alarm events is also available by selecting “Event History” from the reports screen produces the following page. Page 120 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 121 Selecting the “Maintenance” tab produces the following web page which allows various remote operations to be carried out. Page 121 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 122 Selecting the “Settings” tab produces the web page from which configuration for all individual items can be performed. Selecting “Battery” in the “Settings” screen produces the following web page: Page 122 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 123 Selecting the “Installation” tab produces the web page from which a quick high level configuration can be performed. Configuring the battery type, site ID, date and time are generally the only configuration items required for the plant. Page 123 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 124 This page intentionally left blank Page 124 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 125 It has two built-in fans and operates from -40 to 65°C ambient temperature. Page 125 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 126 3 times. After 3 restart attempts, the rectifier will shut down and lock out. AC Fail: If the ac input voltage goes out of the operating range, the rectifier will issue an AC Fail alarm. Page 126 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 127 Based on current Limiting Mode D - Current 40V Hiccup Mode Shutdown if internal If internal temperature temperature exceeds exceeds threshold threshold. Restart if 10°C cooler Amps Page 127 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 128 The rectifier’s output voltage is factory set to 52.0V. The voltage may be changed by the system controller. Note that the rectifier will remain at the last voltage it was set to should the system controller fail or be removed. Page 128 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 129 In this case, the LVD contactor will reconnect at the backup reconnect voltage of 48V +/- 1V. Page 129 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 130 If the batteries are reconnected in reverse polarity, closing the switch will result in the batteries being connected to the bus in reverse polarity. Page 130 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 131 CPS6000 Controllers provide Ringer settings capability and status and alarms communications. QS820 Ringers operate without CPS6000 Controller. When Ringers are not communicating with a Controller they Page 131 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 132 (Ring wire) (Tip wire) -48Vdc (VBUS-) Ring (Ring wire) Ground (VBUS-) -48Vdc (VBUS-) Ring Return tied to –48Vdc (Tip wire) Figure 10-1: Ring Signaling Types Page 132 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 133 Ring Return Not Terminated: Ringer output is disabled. Ringer Chassis Jumper J12 is in the EXTERNAL position and there is no external connection between Ring Return and either Battery or Ground. Recovery is automatic when connection is made. Page 133 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 134 Restart command from Controller (from front panel menu or remote) • Ringer Failure is usually permanent and will reoccur upon completion or the recovery attempt. Page 134 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 135 Monitor. All probes are provided with a ptc device to protect against accidental short circuit during voltage measurements. Note: The CPS6000 system cannot use the thermal probes that are used with other OmniOn Power systems, e.g., CPS4000. The QS873A VT-Probes have a case that is used for weatherproof installs.
  • Page 136 Probe to ES771A Voltage Monitor Cord, 10-ft (3-mm) wire set (H569-470 GF) 848719829 Battery Voltage Monitor Cord, 10-ft (3-m) wire set (H569-470 GG) 848652947 Page 136 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 137 Mounting Hole MH1: Mounting hole to mount module in user application. LVD2 Disc SW: Disconnect switch for external contactor 2, when wired as described in installation section. Page 137 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 138 If the batteries are reconnected in reverse polarity, closing the switch will result in the batteries being connected to the bus in reverse polarity. Page 138 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 139 (C) referenced to VBus (-), micro switch must close VBus(- ). upon manual opening of CB. Table 12-A: Connector J1 Pin-out Definitions Page 139 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 140 Connect to one side of Contactor 2 coil, other side of LVD2_COIL Contactor 2 coil input. coil connected to VBus(+). Table 12-B: Connector J3 Pin Definitions Page 140 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 141 2 RNT (J3 Pin 4) BATT 1_SENCE (J1 Pin 5) or BATT 2 SENCE (J3 Pin 1) VBUS (+) Figure 12-3: Alarm Connections with Reverse Polarity Protection Page 141 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 142 BATT 1_SENCE (J1 Pin 5) or BATT 2 SENCE (J3 Pin 1) VBUS (+) Figure 12-4: Reverse Polarity Protected Alarm Connections with an External Battery Disconnect Switch Page 142 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 143 ………….. DIN CB9 (J5 Pin 9) or Load DIN CB10 (J5 Pin 10) VBUS (-) Figure 12-5: Alarm Connections for DIN Style Load Protectors Page 143 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 144 Use the template in Figure 12-6 as a guide to mount the ES772A in your application. The location of the mounting holes MH1 and MH2 are outlined. 4.610 3.040 1.200 1.200 3.450 0.730 Figure 12-6: Mounting Hole Locations Page 144 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 145 Accommodates single, double and triple pole breakers with lug adapter for multi-pole breakers • English hardware (1/4-20) for all customer connections • TPS fuses in place of bullet-breakers Page 145 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 146 This page intentionally left blank Page 146 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 147 LVD contactor. One or more of the MAJ, Fuse output circuit Reset circuit breakers or Major breakers or fuses replace fuse. have opened. Page 147 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 148 Rectifier output has MIN, Rectifier dropped below 36V, AMBER Replace rectifier. Fail (Note 1) rectifier has entered hiccup mode. Page 148 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 149 (Single 30 seconds, and Rectifier replacing. signaling) 3. If problem persists, replace the rectifier. 4. If problem still persists, call your local field representative. Page 149 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 150 –R–, –G–, or –A– = Blinking (Red, Green, or Amber) Grayed out cells = any LED state may be displayed. This LED does not indicate this problem. Page 150 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 151 If the system controller LED remains green or the number of registered probes is still incorrect, replace the first probe and remove the second probe and repeat Step 2. Continue this procedure until the defective probe has been found. Page 151 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 152 This page intentionally left blank Page 152 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 153 Seller modifications and corrections. In addition, Seller makes no warranty with respect to Products which have had their serial numbers or month and year of manufacture removed, altered, or experimental Page 153 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 154 PARTICULAR PURPOSE. CUSTOMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE SELLER’S OBLIGATION TO REPAIR, REPLACE, CREDIT, OR REFUND AS SET FORTH ABOVE IN THIS WARRANTY. Page 154 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 155 When these prompts appear the controller is ready to accept commands. Note that the session will be terminated if the port is idle for 15 minutes. Page 155 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 156 The tables below summarize the object-attribute pairs in the system along with the commands that can be used with the pair and the valid range that the attribute may have. The values in bold text are the default settings for the attributes. Page 156 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 157 15 seconds. See Imminent Shutdown in Section 6 for more details on this feature. Total Rectifier Capacity: Sum of the rated outputs of installed rectifiers. Page 157 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 158 “R1” ,“R2”, “R3”, “R4”, or “” acf1,ast AC fail alarm state number 0:not active 1:active acf1,sev AC fail severity text “MAJ”, “MIN” , or “RO" Page 158 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 159 “MAJ”, “MIN” , or “RO" mcm1,acc Major communication relay text “R1” ,“R2”, “R3”, “R4”, or “” mcm1,ast Major communication alarm state number 0:not active 1:active Page 159 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 160 High Voltage: The high voltage alarm is asserted when the controller detects the plant bus voltage going above the High Voltage thresholds set by the user. Page 160 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 161 Auxiliary event 1-6 relay text “R1”,“R2”,“R3”,“R4”,or “” The above commands facilitate assignment of the alarm relays on the controller. Refer to Appendix C for default assignments. Page 161 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 162 Individual Rectifier Current: When requested, shows the current output from an individual rectifier. Page 162 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 163 Battery Recharge Current Limit: The maximum current flowing into battery during the recharge period is adjustable to any value between 5A and 100A, in 1A increments. At least one battery string must be present to have this function operate. Page 163 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 164 Low Voltage Load Reconnect Threshold: Sets the voltage at which the battery contactor reconnects the battery strings to the system bus voltage. The load disconnect feature is only supported in the Distribution Module with the LVD contactor. Page 164 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 165 Input 1-8 state text 0:not alarming, 1:alarming in01-8,typ Input 1-8 alarm type text alarm object ID (i.e. faj1) in01-8,pol Input 1-8 alarming polarity text CLOSED, OPEN Page 165 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 166 MAJ, High Battery Current Shutdown MAJ, Shorted Cell Detected MAJ, Imminent Low V Shutdown MAJ, Open String MIN, Rectifier Fail MIN, AC Fail MIN, Thermal Probe Fail Page 166 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 167 Report Boost History Syntax: his bs1,stt Page 167 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 168 The start reasons are: MANUALDischarge test initiated by user PERIODICPeriodic discharge test BDNatural battery discharge The stop reasons are: Page 168 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 169 You must be logged in as a super-user to use this command. Page 169 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 170 The following is an example of a command response: * sum dc1,adc :DC1 ADC HHI= 30-MAY-03,12:03:00,127.3 14-FEB-03,11:15:37,126.9 24-DEC-03,02:30:13,126.2 LHI= 29-MAR-03,10:43:00,120.0 04-APR-03,11:15:53,121.1 21-SEP-03,07:13:10,124.3 HHA= 03-JAN-03,12:00:00,127.0 18-APR-03,11:00:00,126.5 21-OCT-03,02:00:00,126.1 Page 170 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 171 The “.” line is the end-of-command identifier. The “* ” in the example above is the user command line prompt. Page 171 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 172 This command is for internal use only. It reports an EasyView compatibility number. The command response is: QS840GUI=1.0 Special Internet Command Description This command is for internal use only. It exists for EasyView compatibility purposes only and does nothing. Page 172 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 173 An attempt was made to initiate a feature that is disabled. Command could not execute because of active alarms or a !335, COULD NOT EXECUTE conflicting operation. Page 173 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 174 This page intentionally left blank Page 174 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 175 Increase: The low temperature slope (rate of increase) can be set from 1mV to 10mV in 1mV increments. The factory default setting is 3mV. The QS840A has a flexible Thermal Compensation feature which provides voltage compensation from Page 175 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 176 Temperature (45 to 85) usp* (utt - ntt) usp* (utt - ntt) – 0.17 Default Settings Cell Temperature (⁰C) Figure B-1: Slope Thermal Compensation Page 176 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 177 Cutoff Cell V: The test can be set to end when battery cell voltage reaches this cutoff voltage. Cutoff voltage can be set from 1.5V to 2.0V. Page 177 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 178 After the test has stopped, the plant will revert to the float mode. It may go to boost mode if the auto-boost feature has been enabled. Page 178 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 179 If enabled, this feature will be disabled during battery discharge and recharge conditions. It will be enabled when the battery charging current falls below 5A. Page 179 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 180 The controller will maintain the recharge current within 10% of the set level. Page 180 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 181 Major/ Auxiliary be asserted either Major Minor/ on a closure or open to Vminus. P5 on the Distribution Module control board. Page 181 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 182 Major Minor/ masked for the Major rectifier if the ACF or RFA alarms are detected prior to loss of communications in the failed rectifier. Page 182 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 183 30-85 ° excess of the High Battery 55 °C configured Major/ Temperature Minor threshold. Enabled Minor/ with 1-wire temperature probes for slope thermal compensation. Page 183 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 184 Major Shutdo (Major/ indicate the batteries Minor/ will be disconnected from the load in 15 seconds. This alarm must be enabled. Page 184 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 185 Minor/ AC Fail reporting ACF in the system. Multiple Detection of two or Major/ Rectifier more rectifiers Major Minor/ Fail failing in the system. Page 185 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 186 Fail system. The controller is not receiving DC power from the powered shelf. All Form-C Controller relays are de- energized to assert respective alarms. Page 186 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 187 All alarm relays are Form-C type and have the O, C, and R pins available on the controller connector J1. The relays are rated for a maximum contact voltage of 60V and maximum contact current of 0.5A. Page 187 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 188 This page intentionally left blank Page 188 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 189 EasyView application. Loading the EasyView Application The EasyView software may be freely downloaded from the OmniOn Power web site omnionpower.com Making the Connection To use EasyView to access a CPS6000 controller you will need a PC, and a CPS6000 controller programming cable (comcode 848658100).
  • Page 190 It allows one to perform a plant battery test, clear all clearable alarms, perform a lamp test, change the plant state from float to boost mode, and inhibit or restart rectifiers. Page 190 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 191 Exiting To exit the program, either hit the Disconnect icon or hit File and Exit. Page 191 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 192 This page intentionally left blank Page 192 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 193 The relay configuration settings on the QS840 Controller in the CPS 6000 Power System also needs to change so that the QS840 reports alarms the same way as the CPS4000 ES648A or B controller. Page 193 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 194 Change Single Rectifier Failure to MIN cha rfa1,acc="" Disable all relays for Single Rectifier Fail alarm cha bta1,sev=MAJ Change High Battery Temperature from MIN to MAJ Page 194 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 195 Change Single Rectifier Failure to MIN cha rfa1,acc="" Disable all relays for Single Rectifier Fail alarm cha bta1,sev=MAJ Change High Battery Temperature from MIN to MAJ Page 195 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 196 This page intentionally left blank Page 196 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 197 This protects the rectifiers from direct exposure to metallic shavings and strips, and also directs the hot exhaust air away from the distribution module. Page 197 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 198 This page intentionally left blank Page 198 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 199 Revised Introduction, System Overview. Updated tables 2-A,B,C,D,and G. Corrected Issue 13 Ringing Type in Ringer Installation. Added Figure 5-19 Ringer Load Cable Connector Pins. Page 199 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 200 Corrected information related to Fig 5-13 Issue 21 Rebranding Update as per template 2/18/2022 Updated page footer 4/5/2023 Updated as per OmniOn template 11/21/2023 Page 200 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...
  • Page 201 Copyright© 2023 OmniOn Power Inc. All rights reserved. Page 201 © Copyright 2023 OmniOn power Inc. All rights reserved. CPS6000_Series II Shelf_MAN Rev. 1.4...

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Cps6000