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South-Tek Systems N2BLAST FPS-10000 O & M Manual

Fire protection systems
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FPS-10000
FPS-16500
FPS-22500
Fire Protection Systems
O&M Manual
Revision 3; 10/2024
© 2024
The Leader in Nitrogen Generation Technology

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Summary of Contents for South-Tek Systems N2BLAST FPS-10000

  • Page 1 FPS-10000 FPS-16500 FPS-22500 Fire Protection Systems O&M Manual Revision 3; 10/2024 © 2024 The Leader in Nitrogen Generation Technology...
  • Page 2 VERSION HISTORY: Change Revision Revision Approved By Approval Revision By Comment Date Date C. Cothran 02/2018 J. Nguyen 02/2018 Initial Release E. Leed 05/2021 J. Lehmann 05/2021 Edit to Maintenance Section S. Andrews 10/2024 M. Grant 10/2024 Cabinet size update, correct FRP kit Notes: User Password - 6557...
  • Page 3 TABLE OF CONTENTS: INTRODUCTION ..........................6 General Purpose ......................6 About South-Tek Systems .................... 6 Audience ........................7 Important Information ....................7 Limits of Liability ......................7 Service Return Policy ....................7 SAFETY GUIDELINES ........................8 General ......................... 8 RECEIVING, UNPACKING, AND STORAGE INSTRUCTIONS .............
  • Page 4 Home Screen ......................17 Dashboard ........................18 7.3.1 SMART-Trak Sensor Graph Logs ..............18 ® 7.3.2 Sensor Data Log ..................18 7.3.3 System Performance Log ................19 7.3.4 Equipment Status Log................. 19 7.3.5 N2 Leakage Log ..................20 7.3.6 Bypass Log ....................
  • Page 5 7.10.6 Equipment Status Settings ................ 28 7.11 Communication Settings ..................... 28 7.11.1 Network Communications (PC) ..............29 7.11.2 Network Communications (PLC) ............... 29 7.11.3 Network Communications Status .............. 29 7.12 Factory Settings ......................29 START-UP PROCEDURES ....................... 30 Start-Up Procedures ....................
  • Page 6 BLAST FPS-10000, FPS-16500, and FPS-22500. South-Tek Systems is not responsible for damage when using equipment in a manner not approved by South-Tek Systems. The user(s) of this document should confer any questions with a qualified South-Tek Systems representative on its commissioning and correct use.
  • Page 7 Follow these procedures to return the system when performing site repairs is not possible: • The owner must get a Return Material Authorization number, which references the model and serial, from South-Tek Systems. South-Tek Systems will not accept any items for service or credit without written authorization from South-Tek Systems. •...
  • Page 8 SAFETY GUIDELINES The following section outlines the basic safety considerations about installation and operation ® of the N -BLAST FPS-10000, FPS-16500, and FPS-22500. For other equipment used with the nitrogen generator, such as air compressors, and dryers, refer to the manufacturer’s safety guidelines.
  • Page 9 WARNING: Components may experience pressure during operation. Pressurized gases are dangerous and may cause injury or death if handled or used inappropriately. • Never allow pressurized gas to exhaust from an unsecured hose. An unsecured hose may present a whipping action, which can cause serious injury. If a hose bursts during use, immediately close all isolation valves if safe and turn off the unit.
  • Page 10 FPS-10000, FPS-16500, and FPS-22500 will arrive in a wooden crate. Open the side labeled “Open Side” to identify and verify all parts listed on the packing list are present and undamaged. South-Tek Systems (STS) is not responsible for damage that occurs during shipping ®...
  • Page 11 Other equipment, such as the air dryer and pressure vessels, must meet minimum design specifications to function properly. Contact South-Tek Systems or the local installer for questions about air supply requirements.
  • Page 12 PRODUCT INSTALLATION INSTALLATION This section provides a step-by-step nitrogen generator installation procedure with consideration of other peripheral equipment. Follow the instructions for unloading/unpacking as described in Section 3. Review the supplied customer drawings (included in the documentation package) for a visual representation of the layout and dimensions.
  • Page 13 Air Compressor Air Maintenance Devices ¼″ NPT F Auto Drain South-Tek Systems Recommends installing 24” of ½” ID flex tubing rated for 200 PSI /135F min to reduce vibration from Internal Air Dryer with Nitrogen tank Nitrogen Generator Figure 2: FPS Nitrogen Generator Installation set-up General Drawing Notes (Fig.
  • Page 14 PANEL LAYOUT AND DIMENSIONS See the figure below for panel layout and gas connections. Double-check all connection locations before turning on or opening any valves. Figure 3: FPS Nitrogen Generator system components Figure 4: FPS-10000, FPS-16500, and FPS-22500 dimensions...
  • Page 15 SYSTEM DESIGN KEY FEATURES ® The N -BLAST FPS-10000, FPS-16500, and FPS-22500 key features include the following: • Air Dryer • Programmable Logic Controller (PLC) • Safety Relief Valves • Nitrogen Tank • Air Filters • Pressure Swing Adsorption Beds •...
  • Page 16 Automatic Cut-In/Out: The generator starts and stops based on an analog signal to the PLC from the built-in pressure transducer. Do not adjust the factory preset cut-in and out pressure without first consulting with South-Tek Systems. 6.1.7 Patented Blast Off Detection: ®...
  • Page 17 GENERAL South-Tek Systems’ proprietary program controls the valve sequencing to produce nitrogen. The design meets the specifications of a fire protection system. Consult with South-Tek Systems for written approval before performing any field changes or customization. Unauthorized changes void all warranties and may cause damage or malfunctions to the system.
  • Page 18 DASHBOARD This screen provides the operator with the basic statistics of the nitrogen generator. The large gauge on the screen displays nitrogen pressure in the nitrogen tank. Below the gauge is a digital hour meter logging the overall run hours of the nitrogen generator.
  • Page 19 Pressure. Note1: This data collection is possible with optional sensors installed. Contact South-Tek Systems for further details. Start the “System Performance Log” by going to the setup page. Enter the test duration and press the “Start Performance Log” button (the icon will turn green). Reset the current data or entire “System Performance Log”...
  • Page 20 7.3.5 Leakage Log The “N2 Leakage Averages”, on the right of the screen shows three system leakage averages in SCFH - last measured, current day, and current month. By pressing the “N2 Leakage Averages” button, it brings up more options to turn on/off the logging, view monthly log, and reset the data. Figure 11: N Leakage Log Screens 7.3.6...
  • Page 21 7.4.1 Bypass Alarm During the 30-minute fire protection piping system fill test, or if the generator is not functioning correctly, the “Bypass Alarm” triggers. This generator automatically switches over to the external air compressor. This bypasses nitrogen production until the fire protection piping system no longer demands the increased gas flow.
  • Page 22 Check the air dryer for power, line leaks, or other equipment failures to get the nitrogen generator running properly again. Contact South-Tek Systems or the local installer if further troubleshooting is necessary. Figure 17: Dryer Issue Screen 7.4.5...
  • Page 23 Product Information number, manufacturing date, commission date, and software Product Run Time: version of the “Product Information” screen. Also displayed Generate Nitrogen is South-Tek Systems’ contact information for any From Serial Number: Thin Air questions regarding the proper operation. ®...
  • Page 24 SYSTEM SETTINGS There are three menu categories - N Pressure Settings, Sensor Calibration, and BlastOff ® Settings. Figure 22: System Settings Screen 7.8.1 Pressure Settings The nitrogen generator includes a pressure transducer connected to the nitrogen tank and determines when it needs to run.
  • Page 25 Current Reading: Current Raw: Current calibrated Analog bit reading of the sensor. pressure value Pressure Sensor Calibration Low and high raw values will utilize Current Reading: this value. (non-user input) Raw: Low Value: Low Raw: Low Value: Low pressure value for calibration (user input) Low Raw Setting: Raw value associated with the...
  • Page 26 7.9.1 Valve Controls From this screen, the user may individually toggle each Maintenance: Valve Controls valve and alarm contact to verify that they are working. It is recommended to have the unit in the “Stopped” mode and Flow Valve 1 Equalizers the nitrogen outlet valve (from the nitrogen generator) Flow Valve 2...
  • Page 27 7.10 ALARM SETTINGS The nitrogen generator has six alarm categories: General Alarm Settings, Purity Alarm Settings, BlastOff Alarm Settings, N Pressure Alarm Settings, Bypass Alarm Settings, and Equipment ® Status Alarm Settings. The sub-section details each category. Bypass Alarm Settings Equipment Status Alarm Settings Figure 31: Alarm Settings Screens 7.10.1...
  • Page 28 7.10.4 Pressure Alarm Settings The user can toggle “On and Off” the “N Tank Pressure Alarm” or the “Bypass Alarm buzzer”. The user can set, or change, the “N Tank Pressure Alarm” or “Alarm Cut-out” point. 7.10.5 Bypass Alarm Settings The user can toggle “On and Off”...
  • Page 29 Network Communications Status The user may view the status of the Ethernet card and network traffic from this screen. 7.12 FACTORY SETTINGS Note: This section is password protected for South-Tek Systems’ Technicians only. Please contact South-Tek Systems for further assistance.
  • Page 30 START-UP PROCEDURES START-UP PROCEDURES It is necessary to use caution when working with pressurized gas, making sure that all fittings and gas lines are installed correctly. Always leak check every line before using the system (see Checking for Leaks section). ®...
  • Page 31 Monitor the outlet gauge pressure or read the pressure reading on the touchscreen. Once the internal tank pressure reaches 100 PSIG, the system will go into standby mode (Home screen Icon will read “Standby”) at the end of the cycle. Once the system is in “Standby,”...
  • Page 32 MAINTENANCE WARNING: Whenever you do any maintenance on the system, make sure to power down the system and depressurize necessary areas. Open the front doors to gain access to the filters. Note: Annual filter replacement kit part number BLACK filter bodies: FRP-013 (for FPS-10000) and FRP-006 (FPS-16500/FPS-22500).
  • Page 33 KEY CONTACTS For the quickest response, contact your local provider for any questions regarding the performance or maintenance of the system. If they cannot be reached, contact the manufacturer at: South-Tek Systems, LLC. Tel (910) 415-1880 Email: support@southteksystems911.zendesk.com...
  • Page 34 FAQS 11.1 POWER ISSUES ® If the N -BLAST FPS-10000, FPS-16500, or FPS-22500 loses power, the nitrogen generator will cease to function and will be unable to produce nitrogen. If, during this time, the sprinkler system leaks or a sprinkler is activated, the pressure in the storage tank may not be sufficient to maintain supervisory pressure in the fire sprinkler system.
  • Page 35 South-Tek Systems within 1 week of receiving the shipment. South-Tek Systems can deny all other claims at their discretion. All warranty work shall be done at South-Tek Systems facility or at a FPS-10000, FPS-16500, and FPS-22500 Authorized Service Center. Only work performed by factory trained and authorized personnel is covered under warranty.

This manual is also suitable for:

N2blast fps-16500N2blast fps-22500