1. Manuals
  2. Brands
  3. South-Tek Systems Manuals
  4. Safety Equipment
  5. N2 Blast FPS-900-RS
  6. O & m manual

South-Tek Systems N2 Blast FPS-900-RS O & M Manual

Fire protection systems
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FPS-900-RS
Fire Protection Systems
O&M Manual
Version 3; 3/2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the N2 Blast FPS-900-RS and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for South-Tek Systems N2 Blast FPS-900-RS

Summary of Contents for South-Tek Systems N2 Blast FPS-900-RS

  • Page 1 FPS-900-RS Fire Protection Systems O&M Manual Version 3; 3/2020...

  • Page 2: Table Of Contents

    The Leader in Nitrogen Generation Technology TABLE OF CONTENTS: 1. INTRODUCTION…………………………………………………………………………………………. 3 1.1. General Purpose 1.2. Audience 1.3. Important Information 1.4. Limits of Liability 1.5. Service Return Policy 2. SAFETY GUIDELINES…………………………………………………………………………………… 5 2.1. General 3. RECEIVING, UNPACKING, AND STORAGE INSTRUCTIONS…………………………………….. 7 3.1.

  • Page 3: Introduction

    -BLAST FPS-900-RS. South-Tek Systems is not responsible for damages when using this in manners not approved by South-Tek Systems. The user(s) of this document should confer any questions with a qualified South-Tek Systems representative on its commissioning and correct use.

  • Page 4: Service Return Policy

    Follow these procedures to return the system when performing site repairs is not possible: • The owner must get a Return Material Authorization number, which references the model and serial, from South-Tek Systems. South-Tek Systems will not accept any items for service or credit without written authorization from South-Tek Systems. •...

  • Page 5: Safety Guidelines

    The Leader in Nitrogen Generation Technology 2. Safety Guidelines The following section outlines the basic safety considerations about installation and operation of the N ® BLAST FPS-900-RS. 2.1. General ® Using the N -BLAST FPS-900-RS correctly is important for safety and trouble-free operation. Wrong use can cause damages to the system or can lead to incorrect gas supply.
  • Page 6 The Leader in Nitrogen Generation Technology • Only use the FPS-900-RS for its designed purpose. • Only qualified service-engineers may work on installation, maintenance and repairs. • Unqualified people should not work on the equipment. • Do not tamper or experiment with the equipment or exceed the technical specifications. FPS-900-RS O&M Manual Page 6 of 28 Version: 3;...

  • Page 7: Receiving, Unpacking, And Storage Instructions

    -BLAST FPS-900-RS will arrive in a cardboard box. Open the box carefully, and identify and verify all parts listed on the packing list are present and undamaged. South-Tek Systems (STS) is not ® responsible for damages that occur during shipping and handling of the N -BLAST .

  • Page 8: Site And Utility Requirements

    The Leader in Nitrogen Generation Technology 4. Site and Utility Requirements 4.1. Air Supply ® The N -BLAST FPS-900-RS includes a built-in air compressor to supply gas to the nitrogen generator. It is not for performing quick fills. Please install a separate suitable air compressor for other needs. 4.2.

  • Page 9: Product Installation

    The Leader in Nitrogen Generation Technology 5. Product Installation 5.1. INSTALLATION ARRANGEMENT See below for basic setup. Refer to the General Arrangement drawing for detailed instructions included with the installation package: GA-FPS-00900-RELIABLE Product Assembly Instructions: ® FPS-900-RS mounting holes and wall mounting bracket holes are for 1/4” All N -BLAST screws/anchors (not provided).
  • Page 10 The Leader in Nitrogen Generation Technology c) Ensure that it is oriented so that the “Nitrogen” label and pressure gauge face the front of the cabinet. 5. Install air compressor and bracket to back side of cabinet enclosure. a) The air compressor assembly will be shipped and installed on the air compressor bracket. b) The bracket needs to be bolted in place into the proper location at the back of the cabinet.

  • Page 11: System Design

    The Leader in Nitrogen Generation Technology 6. System Design 6.1. Key Features ® The N -BLAST FPS-900-RS key features include the following: • Air Compressor • Safety Relief Valves • Programmable Logic Controller (PLC) • Tank • Air Filters • Pressure Swing Adsorption Beds •...

  • Page 12: Specifications

    6.1.6. Automatic Cut-In and Cut-Out The generator starts and stops based on a pressure switch. Do not adjust the factory preset cut-in and out pressure without first consulting with South-Tek Systems. – Leak Detection System ®...

  • Page 13: System Operation

    This section describes the major control functions and instrumentations associated with the nitrogen generators. All programs are proprietary and password protected from the factory. Do not alter any controls or instrumentations. Changes without South-Tek Systems’ written consent voids the performance specifications.

  • Page 14: Controller Modes

    The Leader in Nitrogen Generation Technology 7.2. Controller Modes This mode allows access to several features: • Filter Change Reset - When a new FRP (Filter Replacement Kit) is installed, the 1000-hour filter change time must be reset. After replacing the filter elements, press and hold the Filter Change Reset Button (Down Button) for 7 seconds.

  • Page 15: Stopping The System

    The Leader in Nitrogen Generation Technology 7.4. Stopping the System To stop the system: 1. Close off the gas outlet valve on the nitrogen storage tank. 2. System will automatically stop once it reaches the cut-out pressure of approximately 65-75 PSIG.

  • Page 16: Communication (Modbus Rtu)

    The Leader in Nitrogen Generation Technology for leaks and component failures. Power cycle the unit to reset the alarm but avoid doing this without finding the cause, as it will shorten the generator’s life. Contact South-Tek Systems, or the local installer, for further troubleshooting.
  • Page 17 The Leader in Nitrogen Generation Technology See MODBUS addressing table below: Modbus RTU Read/ Function Data Type Units/Status Address Write Running / Standby BOOL 00012 0=Standby, 1=Running Common Alarm BOOL 00004 1=Good, 0=Alarm BlastOff Alarm BOOL 00015 0=Good, 1=Alarm Bypass Alarm BOOL 10005 1=Good, 0=Alarm...

  • Page 18: Start-Up Procedures

    The Leader in Nitrogen Generation Technology 8. Start-up Procedures 8.1. Start-up Procedures Use caution when working with pressurized gas, and install all fittings and gas lines correctly. Always leak check (see 8.2 Checking for Leaks section) every line before using the system. ®...

  • Page 19: Checking For Leaks

    The Leader in Nitrogen Generation Technology a) Once it reaches 65-70 PSIG, the system will enter “Standby” mode and automatically shut off the internal air compressor. Check the controller on the control panel for the “STANDBY” display. b) Once in standby, note the pressure reading on the tank pressure gauge. Monitor the pressure for the next 5 minutes for any loss in pressure.
  • Page 20 The Leader in Nitrogen Generation Technology the storage tank fittings. If the nitrogen tank pressure did not change, check the sprinkler piping in the building for leaks. 4. Returning to “run” mode indicates the leak is within the cabinet. Check lines back to the tank. FPS-900-RS O&M Manual Page 20 of 28 Version: 3;...

  • Page 21: System Maintenance

    The Leader in Nitrogen Generation Technology 9. Maintenance WARNING: Whenever doing any maintenance on the system, make sure to power down the system. Remove the front cover to gain access to the filters. Note: Annual Filter Replacement Kit (part# FRP-007) and a Preventative Maintenance Box are available for this unit.
  • Page 22 The Leader in Nitrogen Generation Technology Figure 5: FPS-900-RS Filter locations FPS-900-RS O&M Manual Page 22 of 28 Version: 3; 3/2020...

  • Page 23: Key Contacts

    They will be best suited to answer your questions and your quickest solution on any issues you may have. If they cannot be reached, contact the manufacturer at: South-Tek Systems, LLC 3700 U.S. Highway 421 North Wilmington, NC, 28401 Tel: (888) 526-6284 Email: Info@southteksystems.com...

  • Page 24: Faqs

    The Leader in Nitrogen Generation Technology 11. FAQs 11.1. Power Issues ® If the N -BLAST FPS-900-RS does not have power, the production and storage of nitrogen will become apparent once the storage pressure drops. • Check the power cord. •...

  • Page 25: Appendix A: Advanced Options

    The Leader in Nitrogen Generation Technology APPENDIX A: Advanced Options An advance options can be added to the N2-BLAST® FPS-900-RS systems upon the customer request, such as: 1. Oxygen analyzer - to monitor the oxygen content in the system, with the ability to add set points and alarms to trace the oxygen content in system and maintain the purity of the nitrogen gas.
  • Page 26 The Leader in Nitrogen Generation Technology Figure 7: Setting screens Flow Diagram FPS-900-RS O&M Manual Page 26 of 28 Version: 3; 3/2020...
  • Page 27 The Leader in Nitrogen Generation Technology If any of these sensor start alarming an alarm screen will start switches at intervals of 1 second to the current display and it will trigger the buzzer and common alarm contact. Modbus (RTU) Table for optional sensors: Modbus RTU Read/ Function...

  • Page 28: Appendix B: Warranty

    South-Tek Systems within 1 week of receiving the shipment. South-Tek Systems can deny all other claims at their discretion. All warranty work shall be done at a South-Tek Systems facility or at an Authorized Service Center. Only work performed by factory trained and authorized personnel is covered under warranty.

Table of Contents