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TRACTORS TRACTORS TRACTORS OPERATOR'S MANUAL OPERATOR'S MANUAL OPERATOR'S MANUAL TONG YANG MOOLSAN CO., LTD TONG YANG MOOLSAN CO., LTD TONG YANG MOOLSAN CO., LTD [135-818] 2,3F Daeyong B/D, 7, Eonju-ro 133-gil, Gangnam-gu, Seoul, Rep. of Korea 82-02-3014-2800 T194HST T194HST T194M...
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FOReWORD Thank you for purchasing our Ride on lawnmower. We are confident it will give you many years of reliable Service. The introduction in this manual sets out the correct manner of operating, maintaining and checking the Ride on lawnmower to ensure long-term durability. Please ensure correct operation of the Ride on lawnmower as incorrect operation can cause substantial me- chanical damage as well as cause accidents with the associated injuries.
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WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the Ride on lawnmower. SIGN MeANING OF THe SIGN This indicates that a condition may result in harm, serious injury or death to you or oth- DANGeR er persons if the warning is not heeded.
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Carved position of the SeRVICe Engine type or Number Service is available from any TYM dealer in the country. PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below.
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Ride new Tong Yang Moolsan CO., LTD on lawnmower, do not hesitate to (Here in after refer to TYM) Ride on contact your Authorized TYM deal- lawnmower. er/Distributor. He has trained per-...
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Speed range by HIGH-LOW rated as a part of the axle. selector lever. TYM Ride on lawnmower are fitted The front wheel drive power is taken The Ride on lawnmower has Two with Live (i.e. system is in operation) off the rear transmission and trans- pedals for forward/reverse control .
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SAFeTY PReCAUTIONS 4. OWNeR ASSISTANCe ▶eLeCTRICAL SYSTeM We at TYM CO.,LTD and your TYM Your name, address and tele- A 12 Volt Lead Acid Propylene Bat- Dealer/Distributor wants you to be phone number tery is used to activate the Engine...
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Each TYM ROPS frame or cab be used to enter low buildings etc. structure is damaged or cracked, the structure is designed and has been...
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SAFeTY PReCAUTIONS DAMAGe OF THe ROPS SeAT SLIDING WARNING Seat Belt Never attach chains or ropes to the ROPS for pulling purpos- es; this will cause the Ride on lawnmower to tip backwards. Always pull from the Ride on lawnmower drawbar.
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SAFeTY PReCAUTIONS 6. SAFeTY INSTRUCTIONS To select Seat position, move Ad- ReCOGNIZe SAFeTY INFOR- SIGNAL WORDS justing lever and slide Seat closer to MATION or away from Dash panel and con- trols. DANGeR DANGER • C h e c k w h e t h e r t h e s e a t WARNING properly locked in its position before driving the Ride on...
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SAFeTY PReCAUTIONS ReAD SAFeTY INSTRUCTION PROTeCTION CHILDReN USe OF ROPS AND SeAT BeLT T72O203A T72O204A T72O205A Carefully read all safety instructions Keep children and others away from The Roll Over Protective Struc- given in this manual for your safety. the Ride on lawnmower while oper- ture (ROPS) has been certified to Tempering with any of the safety de- ating.
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SAFeTY PReCAUTIONS PReCAUTION TO AVOID TIP- PARK RIDe ON LAWNMOWeR PING SAFeLY hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to fur- ther operation of the Ride on lawn- mower.
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SAFeTY PReCAUTIONS KeeP RIDeRS OFF RIDe ON HANDLe FUeL SAFeLY AVOID STAY CLeAR OF ROTATING FIReS SHAFTS LAWNMOWeR T72O208A T72O209A T72O210A Do not allow riders on the Ride on Handle fuel with care; it is highly Entanglement in rotating shaft can lawnmower.
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SAFeTY PReCAUTIONS ALWAYS USe SAFeTY LIGHTS AND PRACTICe SAFe MAINTeNANCe DeVICeS Securely support any Ride on lawn- mower elements that must be raised for service work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Re- place damage/missing decals.
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SAFeTY PReCAUTIONS AVOID HIGH-PReSSURe FLUIDS PReVeNT BATTeRY exPLOSIONS PReVeNT ACID BURNS T72O213A T72O214A T72O215A Escaping fluid under pressure can Keep sparks, lighted matches, and Sulfuric acid in battery electrolyte penetrate the skin causing serious open flame away from the top of is poisonous.
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SAFeTY PReCAUTIONS BATTeRY DISCONNeCT SeRVICe RIDe ON LAWN- MOWeR SAFeLY If you spill acid on yourself; 1. Flush your skin with water. 2. Flush your eyes with water for 10-15 minutes. Get medical attention immediately. T74O224A T72O216A 1. When working with your Ride on Do not wear a necktie, scarf or lawnmowers electrical compo- loose clothing when you work near...
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SAFeTY PReCAUTIONS WORK IN VeNTILATeD AReA RIDe ON LAWNMOWeR RUN- SAFeTY STARTeR SWITCH AWAY 1. The Ride on lawnmower can start 1. Brake operated safety switch is even if the transmission is en- provided on all Ride on lawn- gaged position causing Ride on mowers which allow the starting lawnmower to runaway and seri- system to become operational...
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SAFeTY PReCAUTIONS SAFe OPeRATION OF YOUR RIDe ON LAWNMOWeR The manufacturer of your Ride on When spraying or using chemicals, lawnmower has made every effort to please ensure that clothing and pro- make it as safe as is humanly possi- tective equipment is worn which pre- ble.
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SAFeTY PReCAUTIONS SAFeTY TIPS DURING MAINTeNANCe 1. At least on a daily basis check all Do not carry out service work 9. Never refuel near a naked flame oil levels. Water level in the radia- on a Ride on lawnmower un- or with an overheated engine.
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SAFeTY PReCAUTIONS MOUNTING AND ReMOVING IMPLeMeNTS do not attempt to make adjust- 10. Only operate the Ride on lawn- 1. Ensure that all mounting and re- ments while the machine is run- mower seated in the drivers moval of implements is done on ning.
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SAFeTY PReCAUTIONS Do not try to change gear go- ▶THe FOLLOWING PReCAU- 4. Fiberglass canopy does not give TIONS ARe SUGGeSTeD TO ing up or down a steep slope, any protection. HeLP PReVeNT ACCIDeNTS select the correct gear before 5. To prevent falls, keep steps and A careful operator is the best oper- starting.
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PTO (Power Take Off) the safety starter switch. Consult your TYM Ride on lawnmower moving the cap entirely. lever in the “OFF” position, the hydraulic control levers in the Dealer/Distributor if safety- start- 4.
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SAFeTY PReCAUTIONS 9. If power steering or Engine 13. Do not leave equipment/imple- rough ground, crossing ditches or ceases to operate, stop the Ride ment in the raised position. slopes, and when turning at cor- on lawnmower immediately. ners. 14. Use the flasher/ Turn signal 10.
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SAFeTY PReCAUTIONS <OPeRATING THe PTO> <DIeSeL FUeL> 9. If the original fuel tank cap is lost, replace it with genuine cap. 1. When operating PTO driven 1. Keep the equipment clean and A none approved cap may not equipment, shut off the engine properly maintained.
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SAFeTY PReCAUTIONS 7. DO’S AND DON’T’S DO’S-FOR BeTTeR PeRFORMANCe DO - Ensure that safety shields are DO - Keep the radiator filled with DO - Shift into low gear when driv- in place and in good condition. clean water and in cold weath- ing down steeps hills.
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SAFeTY PReCAUTIONS DON’TS-FOR SAFe OPeRATION DON’T - Run the engine with the air DON’T - Use the independent cleaner disconnected. brakes for making turns on the highway or at high DON’T - Start the Ride on lawn- speeds. mower in an enclosed building unless the doors DON’T - Refuel the Ride on lawn- and windows are open for...
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SAFeTY PReCAUTIONS MEMO T194(K0) RIDE ON LAWNMOWER-영문-0126 26 2018-07-03 오후 3:39:18...
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INDEX GENERAL INFORMATION DESCRIPTION OF RIDE ON LAWNMOWER CONTROLS MOWER OPERATION WORK PROCEDURE MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING SAFETY STANDARD FOR FARM WORK APPENDIX INDEX WARRANTY DECAL INFORMATION T194(K0) RIDE ON LAWNMOWER-영문-011 1 2018-07-03 오후 3:43:44...
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TABLE OF CONTENTS WORK PROCEDURE STORAGE AND DISPOSAL 1. PRECAUTIONS FOR HANDLING IMPLEMENT ..5-2 1. RIDE ON LAWNMOWER STORAGE .... 7-2 2. USAGE AND DISPOSAL ........ 7-3 MAINTENANCE TROUBLESHOOTING 1. OPENING COvERS ........6-2 2. INSPECTION ITEMS ........6-2 1. ENGINE SYSTEM .......... 8-2 3.
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TABLE OF CONTENTS APPENDIX 1. MAJOR SPECIFICATIONS ......10-2 2. MAJOR CONSUMABLES ......10-4 INDEX 1. INDEX............11-2 WARRANTY 1. WARRANTY ..........12-2 T194(K0) RIDE ON LAWNMOWER-영문-014 4 2018-07-03 오후 3:43:55...
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GENERAL INFORMATION 1. EXTRRIOR VIEW ............. 1-2 2. SAFETY SIGNS ............1-5 T194(K0) RIDE ON LAWNMOWER-영문-011 1 2018-07-03 오후 3:43:55...
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GENERAL INFORMATION 1. EXTRRIOR VIEW Turn signal lamp (R) Sub-fender Headlamp Tire (Rear) Tire (Front) Tk0101A 1 - 2 T194(K0) RIDE ON LAWNMOWER-영문-012 2 2018-07-03 오후 3:43:56...
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GENERAL INFORMATION Steering Wheel Hood Turn signal lamp (L) Headlamp Muffler Pipe Tk0102A 1 - 3 T194(K0) RIDE ON LAWNMOWER-영문-013 3 2018-07-03 오후 3:43:57...
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GENERAL INFORMATION Brake lamp Turn signal lamp T39O202C T39O201D Tk0103A 1 - 4 T194(K0) RIDE ON LAWNMOWER-영문-014 4 2018-07-03 오후 3:43:59...
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GENERAL INFORMATION 2. SAFETY SIGNS In order to work with the machine safely, safety decals are placed on the machine. Make sure to read and follow the directions. Keep the safety decals clean and undamaged at all times. ■...
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GENERAL INFORMATION DANGER Do not use the accelerator lever except working on the field. Tk0104A 1 - 6 T194(K0) RIDE ON LAWNMOWER-영문-016 6 2018-07-03 오후 3:44:02...
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GENERAL INFORMATION PARKING BRAKE Tk0104A 1 - 7 T194(K0) RIDE ON LAWNMOWER-영문-017 7 2018-07-03 오후 3:44:04...
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GENERAL INFORMATION TK0106A 1 - 8 T194(K0) RIDE ON LAWNMOWER-영문-018 8 2018-06-28 오전 10:38:09...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS 1. INSTRUmENT aND SwITCHES ......2-2 2. OPERaTION THE CONTROlS ......2-12 T194(K0) RIDE ON LAWNMOWER-영문-021 1 2018-07-03 오후 3:48:58...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS 1. INSTRUmENT aND SwITCHES Tachometer & speedometer Turn signal switch Light switch PTO ON/ OFF switch Main switch T39O301C 2 - 2 T194(K0) RIDE ON LAWNMOWER-영문-022 2 2018-07-03 오후 3:49:01...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS "STaRT" position GLOW The engine can be started in this position. When releasing the key, the switch is returned to the Start "ON" position. "GlOw" position The engine's combustion chamber T19O108B T19O109A is pre-heated in this position.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS T19O110A T19O111A T19O112A ► HOUR mETER ► FUEl GaUGE ► COOlaNT TEmPERaTURE lamP It indicates the total time of use. The This indicates the amount of fuel This indicates the temperature of last digit indicates one tenth hours. while the main switch is in the coolant while the main switch is in (decimal place) While the hour me-...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS NOTE waRNING Turn signal(RH) • • The engine can be damaged if The high beam can obstruct the Turn increasing its speed too fast. view of other drivers coming signal in the opposite direction on a switch road, leading to an unexpected Turn signal(LH)
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS (2) Turn signal lamp operation NOTE The turn signal lamps can be op- • This lever is not automatically erated with the main switch in the returned to the neutral position. "ON" position. Therefore, set it back to the neutral position after turn.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS ► mONITOR lamP Left turn signal indicator Right turn signal indicator Low beam lamp PTO indicator Engine oil pressure warning lamp Charge warning lamp Engine warning Preheat indicator lamp Parking indicator Fuel level warning Water lamp temperature...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS Low beam indicator Left turn signal indicator Fuel level warning lamp (1) Left turn signal indicator (2) Low beam indicator (3) Fuel level warning lamp This lamp is used to indicate This comes on when the low I f k e e p i n g d r i v i n g w i t h t h e the intended turning direction of beam is turned on.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS Parking indicator Charge warning lamp Engine oil pressure warning lamp (5) Parking indicator (7) Charge warning lamp (8) Engine oil pressure warning lamp T h i s c o m e s o n w h e n t h e This comes on when the main This is illuminated when the parking brake is applied.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS Coolant temperature warning lamp Engine warning lamp PTO ON/OFF (9) Coolant temperature warning lamp (10) Engine warning lamp It comes on switch If this lamp comes on, coolant when the engine is malfunctioning. is overheated. T19O116A CaUTION NOTE...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS T19O117A PTO operation indicator ON - The PTO shaft is rotating. OFF - The PTO shaft is stopped. 2 - 11 T194(K0) RIDE ON LAWNMOWER-영문-0211 11 2018-07-03 오후 3:49:18...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS 2. OPERaTION THE CONTROlS Throttle lever Steering wheel Brake pedal Joystick lever Driving speed control pedal Parking Brake Pedal Front wheel drive lever(4wd) Sub shift lever P.T.O Shift lever Position lever PTO Switch Fuel Tank Cap T19O118C 2 - 12 2 - 12...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS Driving speed Driving speed control pedal (forward) Brake pedal control pedal (backward) Throttle lever T19O119A T19O120A T19O121A ► THROTTlE lEVER ► bRakE PEDEl ► DRIVING SPEED CONTROl PEDal It is used to adjust the engine speed The brake pedal is located on the LHS of the operator.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS waRNING (High speed) • When switching the driving direction (forward/backward) Parking Brake Pedal directly during driving, a shock (neutrality) due to inertia can lead to an in- jury. Therefore, switch the driv- ing direction while the Ride on lawnmower is stopped.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS waRNING • Never use the differential lock when driving on a road. A colli- Sub Shift Lever sion or rollover can occur. • Make sure to release it during turning. Otherwise, it can lead to an injury or accident.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS < Examples of useful conditions < Examples of useful conditions Front wheel drive of differential lock > of 4wD > lever(4WD) ① One wheel slips or Ride on lawn- The 4WD can be used under the mower cannot be driven forward following conditions when moving into/out of a field.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS (2) Seat belt NOTE Before driving, adjust the • Before operating the 4WD lever, Seat sliding belt's length to fit to your make sure to stop the Ride on body and insert it into its lawnmower.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS ► Both of the rear and mid PTO are provided for variable utility. They can be engaged simultaneously or separately at same time. Mid+Rear The engine will not start if PTO switch is ON position. Rear The engine will shutoff if the op- erator leaves the seat with parking...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS ► OPERaTING TIPS FOR POwER waRNING STEERING wHEEl • Releasing the steering wheel (1) Operate the power steering (4) Turning the steering wheel to its during driving can result in a wheel only while the engine is end unnecessarily (with the Ride collision and rollover.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS waRNING • When leaving the Ride on lawn- DOWN Hydraulic lowering mower, make sure to lower the speed control knob implement and stop the engine. Others may operate one of the controls, leading to a dangerous Position lever situation.
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS waRNING Set it to the Lock position under the following conditions to prevent falling of the implement : • When driving on a public road • When replacing the rotavator blade or removing straws and grass T19O143B •...
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DESCRIPTION OF RIDE ON lawNmOwER CONTROlS MEMO T194(K0) RIDE ON LAWNMOWER-영문-0222 22 2018-07-03 오후 3:49:42...
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MOWER 1. PREFACE..............3-2 2. THE RidE On MOWER ..........3-3 3. THE MOWER ............3-4 4. GEnERAL OPERATiOn ........... 3-5 5. SLOPE OPERATiOn ..........3-6 6. TRAnSPORTATiOn ..........3-6 7. OPERATiOn(1) ............3-7 8. OPERATiOn(2) ............3-8 9. MAinTEnAnCE(1) ............ 3-9 10.
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OPERATiOn 1. PREFACE This manual is an integral part of ► ASSiSTAnCE in USinG THiS Compliance with and strict adher- MAnUAL the mower. ence to the conditions of operation, For any assistance in the use of service and repair as specified by the All operators must read the manual this manual or issues not dealt with manufacturer also constitute essen-...
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OPERATiOn 2. THE RidE On MOWER 1. Read, understand and follow all mower. Falling off or overturn- 8. Never leave the Ride on Mower instructions in the manual and ing a Ride on Mower can result with the mower blades rotating, on the machine before starting.
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OPERATiOn 3. THE MOWER 14. Do not allow anyone but the op- 1. Do not operate the mower unless 7. Make sure all hardware is prop- erator on the Ride on Mower. it is rigidly attached to the Ride erly tightened before operating on Mower.
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OPERATiOn 4. GEnERAL OPERATiOn 1. Know your controls. Read this op- A thrown object by the mower 11. To avoid injury from thrown erator's manual and the manual could travel in any direction and devris, never operate the mower provided with your Ride on Mow- cause injury to the operator or a when it is raised in the transport er.
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OPERATiOn 5. SLOPE OPERATiOn 6. TRAnSPORTATiOn 4. To prevent loss of control and 1. Always engage lift lockouts be- WARninG overturning the Ride on Mower, fore transporting the mower. • Slopes are a major factor lead- always mow up and down slopes, .
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OPERATiOn 7. OPERATiOn(1) Safe operation of the Ride on Mow- When mowing, position the mower WARninG er is the responsibility of the opera- deck such that the anti-scalp wheel • Make sure Deflector Chute is in- tor. overlaps the edge of the grass stalled and correctly functioning previously cut.
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OPERATiOn 8. OPERATiOn(2) Blade sharpness will affect the ap- At certain times of the year and WARninG pearance of the area cut. Dull or under some conditions, the mower • Make sure Deflector Chute is damaged blades will cause may leave streaks of uncut grass. installed and correctly function- the grass to appear torn, rather than The general cause is tall grass and...
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OPERATiOn 9. MAinTEnAnCE(1) Do not mow when the grass is wet 1. Protect your eyes- Wear Safety on Mower components to drop or or heavy with dew. Glasses. rotate unexpectedly and cause serious injury or death. Wet grass can build up on the un- .
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OPERATiOn 10. To reduce fire hazard, keep the Ride on Mower free of grass, leaves, or other debris build up. Debris may build up on the mower deck or contact the Ride on Mower exhaust causing a po- tential fire hazard. 11.
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OPERATiOn 10. MAinTEnAnCE(2) ► FiLLinG diAGRAM And SERViCE inTERVALS Filling diagram shows the maintenances required and the intervals. Follow this checking schedule according to each indices to the satisfactory operation of the machine. After Every Every Every Every Every Reference Check Point first end of...
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OPERATiOn After Every Every Every Every Every Reference Check Point first end of 50hrs 150hrs year of work page 10hrs work 11 Front and rear wheel wear check ○ ○ ○ 1 Front roller wear check ○ ○ ○ nOTE •...
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OPERATiOn 11. SAFETY dECALS 1. Part NO : 9400-500-001-0 3. Part No : 9400-500-005-0 4. Part NO : 9400-500-007-0 Located on RH and LH Belt Shields Located on Side Cover Located on Front of Deck Weldment Before operating, read and understand all safety, and instructional labels, as well Operator’s Manual, on this machine.
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OPERATiOn 12. inFORMATiOnAL dECALS 5. Part NO : 9380-500-003-0 7. Part NO : 9400-500-004-0 Located on Front of Deck Weldment Located on Right of Deck Weldment “A” “B” HEIGHT OF NO. OF BELT ROUTING CUT (INCHES) HOLES 2 1/2 3 (+) 6.
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OPERATiOn “A” “B” HEIGHT OF NO. OF BELT ROUTING CUT (INCHES) HOLES 2 1/2 Before operating, read and understand 3 (+) all safety, and instructional labels, as well Operator’s Manual, on this machine. DO NOT modify, altar, or permit anyone else to modify or alter this equipment, including any of its components or 1/2 CLEARANCE...
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OPERATiOn MOdEL MOdEL Manufacturer Side Discharge Number of Blades 3 EA Model Parallel Linkage Blade tip Velocity (rpm) 14601 Length (mm) 34.4 Blade Length (in) 18.5 Dimensions Width (mm) 66.5 HP rating 18 ~ 0 Height (mm) 11.4 Deck Thickness (in) 0.13 Working Width...
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OPERATiOn 14. LUBRiCATiOn Lubricate grease fittings after every CAUTiOn 50 hours of operation. • It is not recommended to use Miscellaneous working parts not a pressure washer to clean the provided with lubrication fittings mower assembly. High pressure should be oiled daily with a good water may cause damage to grade of lubricating oil.
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OPERATiOn 15. SETTinG MOWERS Universal joint Mid-PTO shaft Coupler Hydraulic Control Lever TK0307A TK0305A TK0306A 1. Start the engine and move the CAUTiOn hydraulic lever rearward to raise • Park the Ride on Mower on a the mower rear link to the highest firm, flat and level surface, set position.
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OPERATiOn 3. Slide the universal joint back and . Operate hydraulic control lever forward to make sure the univer- forward to lower the mower rear sal joint is locked securely. Cutting Height links. Control Dial Attach the rear link to the mower nOTE with the L-pins.
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OPERATiOn Lever Fulcrum U pin Groove Front Link Front Link Front Lever Bracket Lever Fulcrum TK0311A Front Link TK0313A ► MOUnTinG FROnT Link nOTE Front Bracket 1. Position the front lever to the front Groove When hooking the front link to the link bracket.
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OPERATiOn 16. MOWER AdJUSTMEnT Adjustment Point CAUTiOn Bolt • Park the Ride on Mower on a Check Point Lock firm, flat and level surface and Bolt set the parking brake. Lock • Stop the engine, remove the key, and allow the blades to Adjustment stop before making adjust- Point...
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OPERATiOn 5. Adjust (L) of front links with lock nuts so that A is 0 to 5 mm (0 to 0. in.) A = (R)-(F). 6. If the difference between front tip and rear tip of blade is not within the factory specification, adjust the length L of front link with bolt Hydraulic...
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OPERATiOn ► AdJUSTinG LEFT And RiGHT CUTTinG HEiGHT 1. Tire pressure must be correct. . Operate the hydraulic control le- ver rearward to raise the mower deck to the highest position. 3. Stop the engine and remove the Hydraulic Cutting Height key.
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OPERATiOn 8. The difference between mea- surement should be less than 3mm (0.1 in.). 9. If the difference between mea- surement is more than 3mm (0.1 in.), loosen the lock nut of the left side. 10. Adjust the cutting height fine turning bolts so that the differ- ence between measurement L and R is less than 3mm (0.1...
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OPERATiOn 17. METRiC FASTEnER(iSO) TORQUE CHART nOTE Use these torques. Unless special torques are specified. Values are for UNF thread fastener, plated or un-plated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite. Moly-disulphide or other extreme pressure lubricant is used.
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OPERATiOn 18. REPLACEMEnT dAnGER WARninG A worn or damaged blade can • Do not work under a raised break, and a piece of the mow- mower deck unless it is secure- er blade could be thrown into ly supported by a hoist or jack the operator's or bystander's stands.
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OPERATiOn ► BLAdE inSTALLATiOn ► BELT REPLACEMEnT Remove the belt from the Center Spindle Pulley. When reinstalling the blade note ori- The mower deck belts should be entation, the "wing" must be point- replaced every 00 hours of mower Remove the belt from the first fixed ing upward the top of the deck.
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OPERATiOn ► BELT REPLACEMEnT ► GEAR BOX belt over the Right Hand Spindle Pulley, then carefully release the Route the "backside" of the belt CAUTiOn around the fixed Idler Pulley near Idler Arm. Gear Box. Prior to operation, make sure Reinstall Right Hand and Left Hand the gear box contains the cor- Route belt around Gear Box Pulley...
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OPERATiOn MEMO T194(K0) RIDE ON LAWNMOWER-영문-0330 30 2018-07-03 오후 4:08:50...
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OPERATION 1. ENgINE sTARTINg ..........4-2 2. ENgINE sTOPPINg ..........4-3 3. ENgINE IdlINg ............4-3 4. RuNNINg-IN PERIOd ..........4-4 5. sTARTINg Off, shIfTINg ANd dRIvINg ..... 4-4 6. sTOPPINg ANd PARkINg ........4-4 7. dRIvINg ON slOPE ..........4-5 8.
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OPERATION 1. ENgINE sTARTINg ► hOw TO sTART ENgINE wARNINg NOTE ① Make sure that there is no ob- • • Never start the engine by con- The engine will not start unless stacle around the Ride on lawn- necting the start motor terminal the brake pedal is depressed.
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OPERATION 2. ENgINE sTOPPINg 3. ENgINE IdlINg ► gENERAl ENgINE IdlINg ► ENgINE IdlINg IN COld CON- dITION After starting the engine, idle the en- GLOW Hydraulic oil in this vehicle is also gine for 5 to 10 minutes so that oil is used as transmission fluid.
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OPERATION 5. sTARTINg Off, shIfTINg 4. RuNNINg-IN PERIOd 6. sTOPPINg ANd PARkINg ANd dRIvINg Make sure to keep the following in- ► sTARTINg Off ① Lift an implement. structions for the initial 50-hour use. ② Place the main shift lever, range (1) Avoid abrupt starting and abrupt stopping.
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OPERATION 7. dRIvINg ON slOPE ► sTARTINg Off ON sTEEP slOPE ⑥ Remove the key from the switch NOTE after parking vehicle. ① Depress the brake pedals. • When the needle on the coolant ② Place each shift lever in the low ☞...
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OPERATION 8. CAuTIONs fOR dRIvINg INTO / OuT Of fIEld (1) Check that the left and right brake pedals are connected. (2) It is dangerous to drive into/out of a field if the field is deep from its bank. Use ramps. (3) Move in the perpendicular direction to the bank.
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OPERATION 10. CAuTIONs fOR dRIvINg 11. OPERATION ChECk duRINg dRIvINg ON ROAd ► ENgINE COOlANT (1) When changing the direction on a Observe that every part is properly road, use the turn signal lamp to in- operated during driving. If the needle of the coolant gauge form other drivers.
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OPERATION MEMO T194(K0) RIDE ON LAWNMOWER-영문-048 8 2018-06-27 오후 6:12:06...
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Work Procedure 1. Precautions for handling imPlement ..5-2 T194(K0) RIDE ON LAWNMOWER-영문-051 1 2018-06-27 오후 6:13:13...
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Work Procedure 1. Precautions for handling imPlement (1) When driving the Ride on lawn- Warning mower to attach or detach an im- • Read instructions on warning de- plement, make sure that there is cals on each implement thorough- no one in between or around the ly before work.
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Maintenance 1. Opening cOvers ..........6-2 2. inspectiOn iteMs ..........6-2 3. inspecting and changing cOOlant .... 6-4 4. checking and changing Oil ......6-5 4 3 6 5. replacing filter and cartridge ....6-9 6. fuel systeM ............6-11 7.
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Maintenance and service Maintenance and service 1. Opening cOvers 2. inspectiOn iteMs To prevent any possible failure, some items should be checked daily. Hood Make sure to perform inspection be- Hood lock lever fore driving. ► inspectiOn iteMs Inspect each part in the following order: T19O501A T19O50A...
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Maintenance and service ③ Open the hood and check: ⑤ Start the engine, drive the Ride on lawnmower slowly - Engine oil level and check: - Coolant level - Emission color - Fan belt for looseness and - Brake pedal operation damage - One brake pedal operation ④...
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Maintenance and service 3. inspecting and changing cOOlant (2) antifreeze If coolant freezes, the engine can be Radiator grill damaged. • Clean the radiator thoroughly Check hoses Radiator before adding antifreeze. Inlet • The mixture ratio of antifreeze is different by manufacturers and temperature.
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Maintenance and service 4. checking and changing Oil ► checking and changing Engine oil engine Oil gauge (1) inspection Engine oil ① Pull out the dipstick, wipe its tip cartridge and insert it again. Then, pull it out and check that the oil level Engine oil is between the upper and lower filler...
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Maintenance and service (3) Oil specification nOte Diesel engine oil: • Do not add engine oil over the (API : CD/CF grades 10W/0) upper limit level. • Transmission Check the engine oil before cautiOn fluid filler hole starting the engine or at least •...
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Maintenance and service nOte • Upper Do not add fluid over the upper limit limit level. • Check the fluid before starting Lower the engine or at least in 5 min- limit utes after the engine is stopped. T9O508A • When trying to use new fluid from a different manufacturer Drain plug...
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Maintenance and service ► checking and changing (2) changing frOnt axle Oil ① Unscrew the drain plugs on the Front axle (1) inspection bottom of the axle and left/right oil filler ① Pull out the dipstick, wipe its tip final cases to drain engine oil. Since hot fluid flows out of the and insert it again.
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Maintenance and service 5. replacing filter and cartridge (3) Oil specification Gear oil SAE 90W (API GL- grade or higher) cautiOn • If oil gets on your skin, it can ir- ritate the skin and cause a skin HST filter condition.
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Maintenance and service ④ Run the engine for approx. 5 Engine oil minutes and check for proper gauge operation through the engine oil warning lamp. Then, stop the Engine oil Filter Cartridge engine. (This warning lamp should be turned off while the engine is pliers running.) ⑤...
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Maintenance and service 6. fuel systeM ► fuel systeM (3) f u e l f i l t e r c l e a n i n g a n d Use only low sulfur or ultra low sul- element replacing fur diesel fuel.
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Maintenance and service 7. checking and cleaning air cleaner < cautions for inspection and Check and clean the air cleaner ac- ► air cleaner cleaning cording to the following instructions: service of air cleaner > ① Blow compressed air from the inside toward the outside of the (1) Use the standard element and fil- element.
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Maintenance and service 8. greasing 9. checking hOses ► greasing pOints Rubber parts, such as the fuel hose For general greasing points, refer and radiator hose, are aged by time to the fuel, oil and fluid specification even when the Ride on lawnmower chart.
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Maintenance and service 10. checking electric systeM ► checking and charging battery danger danger • • When charging the battery af- If the battery electrolyte gets on your eyes, skin, clothes ter removing it from the Ride or object, rinse it with water on lawnmower, it produces hy- thoroughly.
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Maintenance and service ④ Firstly, start the engine of the Negative (-) vehicle with the normal battery. terminal (black) Then, start the engine of the Ride on lawnmower with the dis- charged battery. ⑤ After the engine is started, dis- Positive (+) terminal (red) connect the negative cable first.
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Maintenance and service ► checking electric Wir- If the electric system is malfunction- ing during driving, check for any blown fuse. (1) L o o s e w i r i n g t e r m i n a l s c a n cause contact failure and dam- ①...
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Maintenance and service ► replacing laMp bulb If a lamp does not come on by oper- ating the corresponding switch: ① Check the corresponding fuse. ② If the fuse is intact, remove the bulb socket from the lamp. High-capacity ③ Remove the bulb from the socket Normal Open circuit fuse...
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Maintenance and service 11. check and adjust each part Pressing Mounting bolt Turn buckle 11.8 ~ 15. in. Play (0 ~ 0 mm) Fan belt Lock nut 0.8 ~ 0.5 in. ( ~ 9 mm) T19O51A T5O55B ► checking and adjust- ►...
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Maintenance and service Clamp Air cleaner hose Clamp Radiator hose Clamp Fuel hose Clamp T19O518A T19O51A T5O58A 4 3 6 ► f u e l h O s e c h e c k i n g ► air cleaner hOse check- ►...
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Maintenance and service Ground contact T5O55A ► tire inflatiOn pressure Check if the inflation pressure of the front and rear tires is correct. If not, ad- just it to the specification. standard tire pressure (kg/cm²) / psi item Specifications Industrial Front BAR F 16x6.50-8 1.9 / Industrial Rear...
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Maintenance and service 12. rOutine Maintenance schedule ► rOutine Maintenance schedule ○ : Check, Add, Adjust cautiOn △ : Clean, Wash • Check or adjust each part only when the engine is stopped. ● : Change • When any hot part should be serviced, wait until it is cooled down. Service by workshop ★...
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Maintenance and service ○ : Check, Add, Adjust Clean, Wash △ ● : Change Service by workshop ★ hourmeter display remarks item inspection part remarks page 100 150 200 250 300 350 400 450 500 550 600 Replace Every 500 Transmision Oil hours or 1 months ●...
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Maintenance and service ► fuel, Oil and fluid specificatiOn chart gal(ℓ) applied part Engine oil Coolant Antifreeze 0.9 (.5) check hole Transmission Drain hole Engine oil Every 50 hours fluid oil Engine oil Engine 0.5 () check hole Engine Oil drain hole filler hole THF 80W...
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Maintenance and service MEMO T194(K0) RIDE ON LAWNMOWER-영문-0624 24 2018-06-27 오후 6:19:31...
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Storage and diSpoSal 1. ride on lawnmower Storage ...... 7-2 2. USage and diSpoSal ...........7-3 T194(K0) RIDE ON LAWNMOWER-영문-071 1 2018-06-27 오후 6:21:50...
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Storage and diSpoSal 1. ride on lawnmower Storage ► daily Storage ► long-term Storage (7) Remove a weight. Detach or lower an implement. (1) Store the Ride on lawnmower af- Clean the Ride on lawnmower thor- ter cleaning it. Especially, clean oughly and store it as follows: (8) Chock the rear wheels.
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Storage and diSpoSal 2. USage and diSpoSal ► USe after long-term It is recommended to keep the fol- CaUtion lowings to protect the environment: Storage • If leaving the battery connected (1) Avoid overloading work as it can Keep the following instructions to the Ride on lawnmower, turn lead to incomplete combustion when using the Ride on lawnmower...
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Storage and diSpoSal MEMO T194(K0) RIDE ON LAWNMOWER-영문-074 4 2018-06-27 오후 6:21:54...
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TROUBLESHOOTING 1. ENGINE SYSTEM ............. 8-2 2. BRakE SYSTEM ............8-6 3. STEERING SYSTEM ..........8-6 4. HYdRaULIc SYSTEM ..........8-7 5. ELEcTRIc SYSTEM ..........8-8 76 4 3 8 T194(K0) RIDE ON LAWNMOWER-영문-081 1 2018-06-27 오후 6:25:07...
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TROUBLESHOOTING 1. ENGINE SYSTEM TROUBLE PROBaBLE caUSE SOLUTION • • PTO switch set to ON position Set the PTO switch to the OFF position • • Defective safety switch Have it repaired or replaced by workshop The start motor does •...
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TROUBLESHOOTING TROUBLE PROBaBLE caUSE SOLUTION • • Clogged injection nozzle Have it repaired by workshop • Fuel leak at pipe • Tighten the clamp, replace the pipe and machine and attach The engine runs irregularly the copper washer • • Poor fuel injection quality Have it repaired by workshop •...
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TROUBLESHOOTING TROUBLE PROBaBLE caUSE SOLUTION • • Clogged air cleaner Check and clean it The engine produces • • Excessive engine oil amount Check and set it to the proper amount white smoke • • Insufficient fuel supply amount Have it repaired by workshop •...
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TROUBLESHOOTING TROUBLE PROBaBLE caUSE SOLUTION • • Defective oil pump Have it repaired by workshop The oil warning lamp comes on during driving • • Clogged oil filter element Replace the oil filter • • Defective wiring Check for loose or missing terminal, short circuit and poor ground and repair as necessary The charge warning lamp comes on during...
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TROUBLESHOOTING 2. BRakE SYSTEM TROUBLE PROBaBLE caUSE SOLUTION • • Excessive brake pedal play Adjust the play The brake won't operate. • • Also, only one-side brake Worn or burnt liner Have it repaired by workshop operates • • Different play amount on left and Set the left and right play amount the same 3.
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TROUBLESHOOTING 4. HYdRaULIc SYSTEM TROUBLE PROBaBLE caUSE SOLUTION • • Loose clamp Tighten Oil leaks from the pipe or hose • Cracked pipe • Have it replaced by workshop • • Lowering speed control lever fixed to stop position Set it to the lowering position •...
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TROUBLESHOOTING 5. ELEcTRIc SYSTEM TROUBLE PROBaBLE caUSE SOLUTION • • Blown fusible link Check the wiring and replace the fusible link • Defective wiring • Check for loose or missing terminal, short circuit and poor ground and repair as necessary The battery won't be •...
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TROUBLESHOOTING TROUBLE PROBaBLE caUSE SOLUTION • • Blown bulb Replace the bulb The turn signal lamp • Defective flasher unit • Replace does not blink • • Poor contact Check and clean the ground and terminal • • Blown bulb Replace the bulb The work lamp does not come on...
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TROUBLESHOOTING MEMO T194(K0) RIDE ON LAWNMOWER-영문-0810 10 2018-06-27 오후 6:25:09...
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Safety Standard for farm work 1. InStructIon before uSe ........9-2 2. checkup lISt before operatIon ....9-3 3. cautIonS durIng the work ......9-4 4. cautIonS when drIvIng on the farm road ..9-5 5. InStructIon after uSe ........9-6 6.
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Safety Standard for farm work Safety mark 1. InStructIon before uSe Excerpted from general information system of agricultur- Operator must attend his/her health and should get enough rest. al mechanic research center (August, 00) 8.) Before using the machine, check it and repair if there ...
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Safety Standard for farm work 2. checkup lISt before operatIon - Measures against noise – wear a protective gear to Before using the machine, check it and repair if there protect your ears. is a malfunction. - Handling protective gear – Do neither let children get on the machine nor get close to the machine.
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Safety Standard for farm work 3. cautIonS durIng the work Do not load anything that can interfere driving. When two people are working collaboratively, ex- change signals each other. - Always keep the driver’s seat clean. Prevent injury Always buckle up when driving.
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Safety Standard for farm work 4. cautIonS when drIvIng on the farm road Driving on roads When entering paved road - Drive safely observing the relevant regulation. - Use a ramp to cross a ditch or a bank. - Drive at safe speed.
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Safety Standard for farm work 6. cautIonS for InSpectIon and 5. InStructIon after uSe maIntenance When the work is completed, stop the engine on a Do not refuel either when the engine is still hot or while driving. leveled ground, check the machine to clean.
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Safety Standard for farm work 7. rIde on lawnmower Manage PTO Be careful to touch dangerous area such as power transmission gear, rotating unit, etc. Put on a protec- - Stop PTO before stopping the engine. tive cover. - Do not remove the PTO protective cover or protec- tive panel for operating machine.
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Safety Standard for farm work MEMO T194(K0) RIDE ON LAWNMOWER-영문-098 8 2018-07-03 오후 4:14:44...
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Appendix 1. MAjor specificAtions ........10-2 2. MAjor consuMAbles ........10-4 T194(K0) RIDE ON LAWNMOWER-영문-101 1 2018-07-03 오후 4:22:49...
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Appendix Appendix 1. MAjor specificAtions Model t194 Model t194 Single Gear Pump with Engine Manufacturer Yanmar Pump Type Flow Divider Engine Model 3TNV74F-SDKTF Implement pump cap.gpm 4.17 [15.8] [L/Min] Engine Type Natural Aspiration Steering pump cap.gpm .11 [8] Engine HP-Gross 19 [14.] [L/Min] Max Total flow gpm [L/Min]...
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Appendix Appendix Model t194 Fuel Tank U.S gal.[L] 6.6 [5] Cooling system U.S qt.[L] 3.7 [3.5] Crankcase [witd filter] .1 [] U.S qt.[L] Trans & Hyd. System, 3.6 [13.5] U.S gal.[L] Front Axle U.S qt.[L] .6 [.5] Overall length in. [mm] 94.[,06] Overall with in.
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Appendix 2. MAjor consuMAbles V-belt T54O901A T19O901A T53O90C element set V-belt fuel filter T19O905A T54O903A T19O905A engine oil filter filter cartridge transmission strainer nAMe QAuntitY ApplicAtion Element assembly Air cleaner V-belt Engine fan belt Main Fuel filter Fuel filter Pre Fuel filter Fuel Filter Engine oil filter Engine oil filter...
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INDEX 1. INDEX............11-2 T194(K0) RIDE ON LAWNMOWER-영문-111 1 2018-06-27 오후 6:36:57...
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INDEX CAutions wHen driVing on tHe FArM roAd ....9-5 Adjusting Front And reAr Cutting HeigHt ..3-3 CHArging ................4-7 Adjusting LeFt And rigHt Cutting HeigHt ...3-4 CHeCk And Adjust eACH pArt ........6-18 Adjusting Mower Link ..........3- CHeCking And Adjusting BrAke pedAL ....6-18 Air CLeAner CLeAning ..........6-1 CHeCking And Adjusting FAn BeLt ......6-18 Air CLeAner Hose CHeCking ........6-19...
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INDEX FueL, oiL And FLuid speCiFiCAtion CHArt ....6-3 diFFerentiAL LoCk pedAL ..........-15 driVing on sLope .............4-5 driVing speed ControL pedAL .........-13 geAr Box ................3-9 generAL engine idLing ...........4-3 generAL inForMAtion .............1-1 eLeCtriC systeM ..............8-8 generAL operAtion............3-5 engine CooLAnt ...............4-7 greAsing................6-13 engine CooLAnt inspeCtion And CHAnge ....6-4 greAsing BrAke ArM ...........6-13 engine idLing ..............4-3...
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INDEX Monitor LAMp ..............-7 inspeCtion iteMs ..............6- Mounting Front Link ............3-1 instruCtion AFter use ..........9-6 Mower ..................instruCtion BeFore use ..........9- Mower AdjustMent ............3- instruMent And switCHes ..........- opening CoVers ...............6- juMp stArt ...............6-15 opening Hood ..............6- operAting tips For power steering wHeeL ..-19 operAtion ................4-1 LoAding to / unLoAding FroM truCk ......4-6 operAtion CHeCk during driVing ......4-7...
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INDEX reAr Link................3-0 stopping ................4-3 repLACeMent ..............3-7 stopping And pArking ............4-4 repLACing engine oiL FiLter CArtridge ....6-10 storAge And disposAL ...........7-1 repLACing FiLter And CArtridge .......6-9 suB sHiFt LeVer ..............-14 repLACing LAMp BuLB ............6-17 repLACing trAnsMission FLuid FiLter CArtridge 6-9 ride on LAwnMower ............9-7 tACHoMeter ..............-3 ride on LAwnMower storAge ........7-...
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INDEX wArrAnty .................1-1 work proCedure ............5-1 11 - 6 T194(K0) RIDE ON LAWNMOWER-영문-116 6 2018-06-27 오후 6:36:58...
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WARRANTY WARRANTY PDI CheCklIsT T194(K0) RIDE ON LAWNMOWER-영문-121 1 2018-06-28 오전 10:28:15...
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WARRANTY YANMAR WARRNTIes YANMAR lIMITeD WARRANTY ■ What is Covered by this Warranty? YANMAR warrants to the original retail purchaser that a new YANMAR TNV common rail series industrial engine will be free from defects in material and/or workmanship for the duration of the warranty period. Note: YANMAR engines may be equipped with external components including, but not limited to: wiring harnesses, electrical devices, control panels, radiators, air filters, fuel filters, and/or exhaust systems that are supplied and/or installed by manufacturers other than YANMAR.
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WARRANTY timing gear, and gear case. The warranty period for both the standard limited warranty and the extended limited warranty (by duration or operation hours) begins on the date of delivery to the original retail purchaser and is valid only until the applicable warranted duration has passed or the operation hours are exceeded, whichever comes first.
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WARRANTY transportation, fuel, mileage, and telephone costs. The limitations in this warranty apply regardless of whether your claims are based on breach of contract, tort (including negligence and strict liability) or any other theory. Any action arising hereunder must be brought within one (1) year after the cause of action accrues or it shall be barred.
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WARRANTY eMIssION sYsTeM WARRANTY ■ YANMAR CO., lTD. eMIssION CONTROl sYsTeM WARRANTY- UsA ONlY Your Warranty Rights and Obligations: The California Air Resources Board (CARB), the United State Environmental Protection Agency (EPA) and YANMAR CO., LTD. hereafter referred to as YANMAR, are pleased to explain the emission control system warranty on your industrial compression-ignition engine.
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WARRANTY Manufacturer's Warranty Period: The model year 1998 or later certified and labeled non-road compression-ignition engines are warranted for the periods listed below. if any emission-related part on your engine is found to be defective during the applicable warranty period, the part will be replaced by YANMAR. And its If your engine And its rated...
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WARRANTY Warranty Coverage: This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair or replacement of any warranted part will be performed at an authorized YANMAR or distributor. Warranted parts not scheduled for replacement as required maintenance in the owner's manual shall be warranted for the warranty period.
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WARRANTY (D) Intake manifold (E) Turbocharger systems (F) Exhaust manifold (G) EGR system (H) Positive crankcase ventilation system (I) Hoses, belts, connectors ans assemblies associated with emission control systems Since emissions related parts may vary slightly between models, certain models may not contain all of these parts and other models may contain the functional equivalents.
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WARRANTY Owner's Warranty Responsibilities: As the off-road compression-ignition engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. YANMAR recommends that you retain all documentation, including receipts, covering maintenance on your off-road compression-ignition engine, but YANMAR cannot deny warranty solely for the lack of receipts, or for your failure to ensure the performance of all scheduled maintenance.
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WARRANTY eMIssION-RelATeD INsTAllATION INsTRUCTIONs (ReF) ■ Failing to follow these instructions when installing a certified engine in a piece of non-road equipment violates Federal Law (0 CFR108.10(8)), subject to fines or other penalties as described in the clean air act. Installation of Non-road engines into equipment To ensure engines operate under the certified configurations, YANMAR has established defined application requirements when installing any certified engine into a piece of equipment.
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WARRANTY Allowable Air Intake Restriction Allowable air intake restriction ≤ kPa (mmAq) engine model Initial upper limit Upper limit for air cleaner replacement All TNV models .9 (00) . () Allowable exhaust Back Pressure Allowable air intake restriction ≤ kPa (mmAq) engine model Initial upper limit Upper limit for exhaust system cleaning...
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WARRANTY emission Control label If you install the engine in a way that makes the engine's emission control information label hard to read during normal engine maintenance, you must place a duplicate label on the equipment, as described in 0 CFR 108.10. Fuel Inlet label Unless otherwise specified, YANMAR will also provide a supplemental fuel inlet label with each certified engine for installation on the equipment.
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This Limited warranty is limited to TYM repairing or replacing, at TYM's option, warranted parts by an authorized TYM dealer at no charge for either the parts or services. Parts replaced under this Limited Warranty are only warranted for the balance of the warranty period.
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2. Options, accessories, attachments installed by Dealers which are not manufactured by TYM will not be warranted in any way by TYM. For information about the warranty or to obtain warranty service on such parts, Dealers should contact the manufacturer directly 3.
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PDI CheCklIsT RIDe ON lAWNMOWeR Confirm Confirm Item Inspection Description Item Inspection Description 1. Hydraulic lifting/lowering opera- 1. Engine start and stop tion of implement Hydraulic Device . Operation sound (noise) . PTO operation . Amount of Oil and Leakage Steering system 1.
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