Related Manuals for Husqvarna LZ5225TKAA
Summary of Contents for Husqvarna LZ5225TKAA
- Page 1 Operator´s manual LZ5225TKAA/968999268, LZ6123TLKOA/968999269 LZ6125TKAA/968999270, LZ6127TKOA/968999271 LZ7227TKOA/968999272 Please read the operator’s manual carefully and make sure you English understand the instructions before using the machine.
- Page 3 OPERATOR’S MANUAL RIDER LZ SERIES Contents Maintenance ............34 Maintenance Schedule........34 Contents..............1 Battery............... 36 Introduction .............3 Ignition System..........37 Congratulations............3 Checking the Safety System ......38 General ..............3 Checking the Engine's Cooling Air Intake ..40 Driving and Transport on Public Roads ....3 Checking and Adjusting the Throttle Cable..
- Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
- Page 5 Introduction Congratulations Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine’s performance.
- Page 6 INTRODUCTION Good Service Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual.
- Page 7 SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx. xx xxxxxxxx xxxxx xxx xx. Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should neglect to follow instructions given in the manual.
- Page 8 SYMBOLS AND DECALS Read Shut off engine Keep a safe Use on Operator´s & remove key distance from slopes no passengers Manual. before the machine. greater performing any than 10°. maintenance or repair work. Whole body Severing of Do not open Careful Careful going exposure to...
- Page 9 SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. General Use • Read all instructions in this operator’s manual and on the machine before starting it.
- Page 10 SAFETY INSTRUCTIONS • Be careful when mowing around fixed WARNING! objects, so that the blades do not hit Engine exhaust and certain them. Never drive over foreign objects. vehicle components contain • Only use the machine in daylight or in or emit chemicals considered other well-lit conditions.
- Page 11 SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip over, which can result in serious injury or death. All slopes require extra caution. If you cannot reverse up a slope or if you feel unsure, do not mow the slope.
- Page 12 SAFETY INSTRUCTIONS Children • Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing work. Never assume that children will stay put where you last saw them.
- Page 13 SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. • Stop the engine. Prevent the engine from starting by removing the spark plug cables from the spark plugs or by removing the ignition key before making any adjustments or performing...
- Page 14 SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can explode and cause serious injury/ damage.
- Page 15 SAFETY INSTRUCTIONS • Stop and inspect the equipment if you run over or into anything. If necessary, Use protective glasses for make repairs before starting. maintenance work. • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
- Page 16 (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your authorized Husqvarna dealer. English-...
- Page 17 CONTROLS Controls This operator’s manual describes the Husqvarna Zero Turn Rider. The rider is fitted with a Kawasaki or Kohler four-stroke V-Twin engine developing 23-27 horse power. Transmission from the engine is made via two belt-driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel.
- Page 18 CONTROLS 1. Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward.
- Page 19 CONTROLS 2. Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically.
- Page 20 CONTROLS 5. Blade switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8011-510 Blade Switch 6. Ignition Switch The ignition key is placed on the driver’s panel and is used to start and stop the engine.
- Page 21 CONTROLS 8. Seat Locking Device Under the rear part of the seat is a locking device that locks the seat into its folded position. The seat has a linked fixture at the front edge and can be folded forward when the locking device is pushed.
- Page 22 CONTROLS 10. Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat. The valve has three positions; right tank, left tank and center is the off position. 8011-506 Fuel shut off valve 11.
- Page 23 CONTROLS 13. Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved downward or upward respectively.
- Page 24 CONTROLS Cutting height pedal On some models there is a deck assist lift pedal to aid in the lifting of the deck. 8011-465 Cutting height pedal Pump release valves IMPORTANT INFORMATION Only rotate valve 1/4 - 1/2 turn to release system.
- Page 25 OPERATION Operation Read “Safety Instructions” on page 7 and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities. We recommend that this section be reviewed in its entirety prior to attempting to move the mower under its own power.
- Page 26 OPERATION Roll bar and safety belt WARNING! Operate the unit with the roll bar in the raised The seat belt must be used and locked position and use the seat belt. when the roll bar is in upright There is no rollover protection when the roll position.
- Page 27 OPERATION Disengage the mower blades by depressing the blade switch. 8011-510 Depress the control for disengaging the mower deck Move the steering controls outward to the locked (outer) neutral position. 8011-526 Steering controls in the outward, locked neutral position Move the throttle to the middle position. 8011-509 Set the throttle English-...
- Page 28 OPERATION If the engine is cold, the choke control should be pulled out to its extents. 8011-508 Set the choke control Open the fuel valve for the selected fuel tank. 8011-506 Open the fuel valve Press in and turn the ignition key to the start position.
- Page 29 OPERATION 10. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before re-trying.
- Page 30 OPERATION To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
- Page 31 OPERATION Running Release the parking brake by moving the lever forward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the park brake will shut off the engine. Move the steering controls to the neutral position (N).
- Page 32 OPERATION In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Turning on the spot can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its...
- Page 33 OPERATION Mowing Tips • Observe and flag rocks and other fixed WARNING! objects to avoid collisions. Clear the lawn of stones and • Begin with a high cutting height and other objects that can be reduce it until the desired mowing result thrown out by the blades.
- Page 34 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing the blade switch.
- Page 35 OPERATION Moving by Hand In order for the machine to be moved with the engine turned off, the vent screws on both hydraulic pumps must be opened 1/4-1/2 turn. WARNING! Make no adjustments without: - the engine stopped, - the ignition key removed, 8011-507 Vent screw on the hydraulic pump - the parking brake activated.
- Page 36 MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.
- Page 37 MAINTENANCE Daily Weekly Maintenance interval mainte- mainte- least in hours nance nance once each Maintenance Page Before After year Check/adjust throttle and choke cables Check the condition of belts, belt pulleys, etc. Change the engine oil Replace the engine oil filter (every 200 hours) Clean/replace the spark plugs Replace the fuel filter Replace the air filter (main cartridge)
- Page 38 MAINTENANCE Battery Always use protective glasses Your mower is equipped with a maintenance when handling the battery. free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. •...
- Page 39 MAINTENANCE Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex nut. 10. Fit the terminal guard. 11. Lower seat. Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.
- Page 40 MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position.
- Page 41 MAINTENANCE Start motor Works Ignition system Does not work 8011-553 Safety system English-...
- Page 42 MAINTENANCE Checking the Engine's Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable The illustations show Kawasaki engine.
- Page 43 MAINTENANCE Cyclon air filter maintenance If the engine seems weak or runs unevenly, the air filter may be clogged. If running with a dirty air filter, the spark plugs can become fouled. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedule for the proper service interval).
- Page 44 MAINTENANCE Filter replacement Remove the end cover. Remove the main filter (outer filter) by pulling it out by hand. Remove the inner filter by pulling it out by hand. Clean inside of the filter housing. Wipe dry only. Install the inner filter with the open end first.
- Page 45 MAINTENANCE Replacing the Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more often if it becomes clogged. Replace the filter as follows: Move the hose clamps away from the filter. Use flat-nosed pliers. Pull the filter loose from the hose ends. Push the new filter into the hose ends.
- Page 46 Perform a test drive and check that there is sufficent braking action. To adjust the parking brake, contact the Husqvarna service workshop. WARNING! 8011-511 Faulty adjustment can cause The parking brake in the disengaged position an accident.
- Page 47 MAINTENANCE Pump belt Check belt every 100 hours for excessive wear. To replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “Deck belt” on page 44. Loosen bolt on the clutch tie down and rotate out of the way. Using a 1/2”...
- Page 48 • Install and tighten blade bolt securely. Torque blade bolt to 90 ft/lbs (122 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Husqvarna bolt if required. Do not use lower grade hardware than specified. English-...
- Page 49 MAINTENANCE Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the blade-switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5.
- Page 50 MAINTENANCE To adjust anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions.
- Page 51 MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck.
- Page 52 LUBRICATION Lubrication Lubrication Schedule 8011-765 Lubrication schedule 12/12 Every year Lubricate with grease gun Lubricate with oil can 1/52 Every week Oil change Level check 1/365 Every day Filter change General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.
- Page 53 LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly.
- Page 54 LUBRICATION 3. Engine Oil, Kohler Engine Changing the Engine Oil Change oil after every 100 hours of operation (more frequently under severe conditions). Refill with service class SG, SH, SJ or higher oil as specified in the Viscosity Grades table on page 54.
- Page 55 LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use as follows: Make sure the engine is stoped. level, and cool so the oil has had time to drain into the oil pan.
- Page 56 LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important. So is checking oil daily and changing oil regularly. Failure to use the correct oil, or using dirty oil, causes premature engine wear and failure. Oil Type Recommended sae viscosity grades Use high quality detergent oil of API...
- Page 57 LUBRICATION 3. Engine Oil, Kawasaki Engine Changing the Engine Oil The engine oil shall be changed for the first time after 8 hours of operation. Thereafter, it should be changed every 100 hours. IMPORTANT INFORMATION Used engine oil is a health hazard and WARNING! must not be disposed of on the ground or in nature;...
- Page 58 LUBRICATION The oil level shall lie between the markings on the dipstick. If the level is approaching the ”ADD” mark, top up the oil to the ”FULL” mark on the dipstick. Never fill above the ”FULL” mark. The oil is filled through the hole for the dipstick.
- Page 59 LUBRICATION 6. Front Wheel Bearings Lubricate with a grease gun, one zerk for each set of wheel bearings, until the grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality.
- Page 60 LUBRICATION 9. Belt Adjuster, Mower Deck Remove the foot plate (two screws) and lubricate with a grease gun, one zerk, until grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality.
- Page 61 LUBRICATION 12. Brake Arms Remove one rear wheel at a time (four screws). Lubricate with a grease gun, one zerk for each brake arm, until the grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality.
- Page 62 LUBRICATION 14. Changing the Oil Filter Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Engine Oil. Remove the oil filter. If necessary, use a filter remover. Wipe new, clean engine oil onto the seal for the new filter.
- Page 63 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not sitting in the driver’s seat. •...
- Page 64 TROUBLE SHOOTING GUIDE • Water in the fuel. • Clogged air filter. The engine seems weak. • Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. The engine overheats. • Clogged air intake or cooling fins. • Engine overloaded. •...
- Page 65 TROUBLE SHOOTING GUIDE Uneven mowing results. • Different air pressure in the tires on the left and right sides. • Bent blades. • The chains for suspending the mower deck are uneven. • The chain fixture has come loose. • The blades are blunt.
- Page 66 When ordering spare parts, please specify the use can cause serious personal purchase year, model, type, and serial number. injury and property damage. Always use genuine Husqvarna spare parts. Drain the fuel into an approved container outdoors and far An annual check-up at an authorized service away from open flame.
- Page 67 WIRING DIAGRAMS Wiring diagram 6. Seat unoccupied 8. Blade switch in OFF position 11. Brake switch OFF pos. 14-15. Motion control levers OUT 1. Battery 2. Accessory outlet 3. Key switch 4. To engine pigtail 5. Hour meter 6. Seat switch 7.
- Page 68 TECHNICAL DATA Technical Data LZ5225TKAA LZ6123LTKOA LZ6125TKAA Engine Manufacturer Kawasaki Kohler Kawasaki Type FH721V LV675S FH721V Power 25 hp / 18.4 kW 23 hp / 16.9 kW 25 hp / 18.4 kW Lubrication Pressure with oil filter Pressure with oil filter...
- Page 69 TECHNICAL DATA LZ5225TKAA LZ6123LTKOA LZ6125TKAA Equipment Cutting width 52” / 132 cm 61” / 155 cm 61” / 155 cm Cutting height 1.5”- 6” / 3.8 - 15.5 cm 1.5”- 6” / 3.8 - 15.5 cm 1.5”- 6” / 3.8 - 15.5 cm...
- Page 70 TECHNICAL DATA LZ6127TKOA LZ7227TKOA Engine Manufacturer Kohler Kohler Type CV740S CV740S Power 27 hp / 19.9 kW 27 hp / 19.9 kW Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1.9 qt / 1.05 liter 1.9 qt / 1.05 liter Oil capacity incl filter 2.0 qt / 2.2 liter...
- Page 71 TECHNICAL DATA LZ6127TKOA LZ7227TKOA Equipment Cutting width 61” / 15.5 cm 72” / 183 cm Cutting height 1.5”- 6” / 3.8 - 15.5 cm 1.5”- 6” / 3.8 - 15.5 cm Uncut circle Number of blades Blade length 21” / 533 mm 25”...
- Page 72 TECHNICAL DATA Accessories BioClip attachment Mulch kit Front baffle kit Light kit Roll Over Protection System. ROPS with seat belt. Accessory only for EC models. Standard on US models. Collection system Torque Specifications ·Engine crankshaft bolt 50 ft/lb (67 Nm) ·Deck pulley bolts 45 ft/lb (61 Nm) ·Hydraulic tube nuts...
- Page 73 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (Californian emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual.
- Page 74 SERVICE JOURNAL Service Journal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery. 2. Mount the rear wheels. 3. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 4. Mount the steering controls in the normal position. 5.
- Page 75 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 20. Inform the customer about: Delivery service has been carried out. The need and advantages of following the service schedule. No remaining notes. The need and advantages of leaving the machine for service every 300 hours. Certified: The effects of service and maintaining a service journal on the machine’s resale value.
- Page 76 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service Check the fuel pump’s air filter. Check the hydraulic system’s oil level. Check the tire pressures. Lubricate the belt adjuster, mower deck. Lubricate the belt adjuster, hydraulic pumps. Check/clean the engine’s cooling air intake. Clean cyclon air filter dust cap.
- Page 77 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service Perform the 25-hour service. Lubricate the front wheel bearings. Lubricate the steering control shafts. Lubricate the mower deck struts. Lubricate the cutting height adjuster. Check/adjust the parking brake. English-...
- Page 78 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service Perform the 25-hour service. Perform the 50-hour service. Change engine oil. Check whether the hydraulic oil needs changing (every 300 hours). Check whether the engine oil filter needs changing (every 200 hours). Clean/replace the spark plugs.
- Page 79 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. Perform the 25-hour service. Perform the 50-hour service. Perform the 100-hour service. Change the oil and filter in the hydraulic system.
- Page 80 SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year Clean the engine’s cooling air intake (25 hours). Replace the air cleaner’s pre-filter (Oil-foam) (300 hours). Replace the air filter’s main cartridge (200 hours). Change the engine oil (100 hours). Replace the engine oil filter (200 hours).
- Page 81 SERVICE JOURNAL Action Date, mtr reading, stamp, sign English-...
- Page 82 110972R01 07/26/05...
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