VWR avantor PDP 6116 Instruction Manual

Peristaltic pump

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Instruction manual

VWR® peristaltic pump

Product description / EU catalogue numbers:

 VWR® single-channel dosing pump PDP 6116 / 181-0594

 VWR® single-channel dosing pump PDP 6124 / 181-0595

 VWR® multi-channel dosing pump PDP 6408 / 181-0596

 VWR® multi-channel dosing pump PDP 6808 / 181-0597

Version:

Issued:

1.1

October 2020

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Summary of Contents for VWR avantor PDP 6116

Page 1 Instruction manual VWR® peristaltic pump Product description / EU catalogue numbers:  VWR® single-channel dosing pump PDP 6116 / 181-0594  VWR® single-channel dosing pump PDP 6124 / 181-0595  VWR® multi-channel dosing pump PDP 6408 / 181-0596  VWR® multi-channel dosing pump PDP 6808 / 181-0597...
Page 2 Legal Address of Manufacturer: Europe VWR International bv Researchpark Haasrode 2020 Geldenaaksebaan 464 B-3001 Leuven + 32 16 385011 www.vwr.com Country of origin: Germany...
Page 3 Contents Chapter 1 Safety instructions Important safety information Warning and safety regulations Important handling information Prohibitions and restrictions on use  Chapter 2 Peristaltic pump basics An overview of the peristaltic pump Scope of delivery Device variants with technical data Commissioning procedure 2.4.1 Important information before starting installation...
Page 4 Chapter 7 Information, service and support Maintenance Cleaning Fault messages Fault rectification and problem-solving Guarantee Declaration of conformity Compliance with local laws and regulations Disposing of the peristaltic pump Technical service 7.10 Local VWR offices in Europe and Asia Pacific...
Page 5 Safety instructions Please read carefully through the following important safety and handling instructions for the peristaltic pump and observe the areas of application as well as the restrictions on use. ATTENTION! Read the safety information and commissioning instructions cited below before using the peristaltic pump in order to avoid injuries and damage.
Page 6 ATTENTION!  The pump head, tube or a cassette should only be changed when the pump is stopped.  The pump heads have rotating parts. They may only be operated when closed or fully loaded with cassettes. Pump tubes have a certain gas permeability depending on the material and pressure conditions.
Page 7 Important handling information ATTENTION! Disregard of this handling information for the peristaltic pump can result in damage to the pump or other items or even personnel injuries. ATTENTION!  Use only original parts or parts recommended by the manufacturer to ensure safe op- eration of the pump.
Page 8 Peristaltic pump basics In this chapter you can read about the technical data for the various peristaltic pump models, the commissioning procedure, points to be observed during commissioning and much more. ATTENTION! Please read the commissioning instructions below before us- ing the peristaltic pump to avoid damage to the pump or other objects or per- sonnel injury.
Page 9 No. Element Function ON/OFF switch Switch on the rear of the pump for switching the peristaltic pump on or off. Charge socket Plug mains cable with CEE 7/4 "Schuko" plug and IEC 60320 C13 plug into the charge socket of the peristaltic pump to guarantee the mains supply.
Page 10 Technical data for the peristaltic pumps with single-channel pump heads: PDP 6116 PDP 6124 EU catalogue numbers 181-0594 181-0595 Suitable tubes 1.6 mm wall thickness 2.4 mm wall thickness ID 1.6 – 8.0 mm ID 4.8 - 9.5 mm Operation with tube cas- sette Max.
Page 11 Commissioning procedure ATTENTION! Please read the commissioning instructions below before us- ing the peristaltic pump to avoid damage to the pump or other objects or per- sonnel injury. The following table describes the commissioning procedure for preparing the peristaltic pump in five steps: No.
Page 12  Never use damaged accessories or accessories from other companies. 2.4.2 Ensuring the power supply ATTENTION! To avoid the risk of electric shock, do not place the machine or the power supply unit in water or other liquids. Make sure that the voltage of the mains supply corresponds to the voltage indicated on the power supply unit.
Page 13 Overview of suitable pump tubes for the PDP 6116 peristaltic pump Designation Description  1.6 mm Wall thickness  Internal diameter 1.6 mm  2.4 mm  3.2 mm  4.8 mm  6.4 mm  8.0 mm Overview of suitable pump tubes for the PDP 6124 peristaltic pump Designation Description ...
Page 14  1.52 mm  1.53 mm  1.60 mm  1.65 mm  1.75 mm  1.85 mm  2.06 mm  2.20 mm  2.29 mm  2.54 mm  2.62 mm  2.79 mm 2. Inserting the pump tube ATTENTION! If the tube breaks, liquid may spray from the pump.
Page 15 Unscrew the adjusting screws on the left and right side of the pump head and insert the pump tube into the tube bed. Replace the middle part of the pump head and pull both ends of the tube lightly at the same time.
Page 16 Removing the pump tube from the peristaltic pump PDP 6116 No. Description Switch off drive. Swivel the small lever on the pump head to the left until it reaches the stop. This opens the front access to the tube bed. Push the two sliders for fixing the tube on the left and right side upwards and at the same time remove the pump tube from the tube bed.
Page 17 To switch on, set the switch on the rear of the peristaltic pump to "On". Then the pump display will illuminate and the start screen will appear for approx. 3 seconds. The VWR logo can be seen on the start screen.
Page 18 Controls and buttons In this chapter you can read about the functions offered by the peristaltic pump as well as how to use the controls and much more. ATTENTION! Please read the warning and safety information and commis- sioning instructions already mentioned before using the peristaltic pump in order to avoid injuries and damage.
Page 19 Start screen and main menu functions When you switch on the peristaltic pump, the start screen with VWR logo is displayed for a few seconds. Then the main menu of the peristaltic pump opens automatically.
Page 20 Stopping the You can stop the dosing process easily by pressing the "Return" button. dosing process. Then the dynamic parameter screen closes and the main menu opens. Specification of Select "Volume specification function" in the work menu and confirm the dosing volume entry with the "OK"...
Page 21 Calling up infor- Select "Info function" in the settings menu and confirm the entry with mation. the "OK" button. Then information on the peristaltic pump can be called up (no information about the parameters set). Confirm the en- try with the "OK" button. Resetting to fac- Select "Reset function"...
Page 22 Start screen appears. When you switch on the peristaltic pump, the start screen with the VWR logo is displayed for a few seconds. Then the main menu of the peristaltic pump opens automatically.
Page 23 Setting the feeding parameters The "Speed" feeding parameter can be changed either in the main menu before the feeding process or in the dynamic parameters screen during the feeding process. Setting the speed before the feeding process. The speed can be set in the main menu before the feeding process. You can increase the speed value before the feeding process with the "UP"...
Page 24 Setting the feeding direction Opening the rotation direction function. The direction of rotation can be changed with the "Rotation" menu item in the work menu. Confirm the entry with the "OK" button to open the rotation direction function. You can then select the appropriate feeding direction. Setting the direction of rotation.
Page 25 Stopping/ending feeding operations Pressing the "RETURN" button stops or ends the feeding process and the main menu is displayed. Feeding processes can be run again, feeding parameters changed or settings called up here. The speed value is retained in the main menu and the time below is set to zero.
Page 26 Start screen appears. When you switch on the peristaltic pump, the start screen with the VWR logo is displayed for a few seconds. Then the main menu of the peristaltic pump opens automatically.
Page 27 Setting the dosing parameters Opening the volume specification function. The target volume and the dosing time can be changed with the "Target Volume" menu item in the work menu. Confirm the entry with the "OK" button to open the volume specification function. The dosing volume and/or the dosing time can then be individually set as required by calling up the "Volume"...
Page 28 Setting the dosing direction Opening the rotation direction function. The direction of rotation can be changed with the "Rotation" menu item in the work menu. Confirm the entry with the "OK" button to open the rotation direction function. You can then select the appropriate dosing direction. Setting the direction of rotation.
Page 29 Stopping/ending dosing operations Dosing operations can be stopped by pressing the "RETURN" button. After terminating a dosing procedure, the main menu is called up auto- matically. Dosing processes can be run again, dosing parameters changed or settings called up here. The dosing volume and the time below can be set to the programmed target values in the main menu.
Page 30 Configuration of the dosing pump In this chapter you will learn how to individually adapt the peristaltic pump, implement important settings and obtain information about the pump. ATTENTION! Please read the warning and safety information and commis- sioning instructions already mentioned before using the peristaltic pump in order to avoid injuries and damage.
Page 31 Pressing the "RETURN" button discards the changed tubing size and opens the previous menu level. Setting the calibration value Opening the calibration function setting. The calibration value of the peristaltic pump can be set with the "Cali- bration" menu item. Confirm the entry with the "OK" button to open the calibration function setting.
Page 32 Setting the modes Overview of operating modes:  Dosing mode  Feeding mode Opening the operating mode function setting. The operating mode of the peristaltic pump can be set with the "Oper- ating mode" menu item. Confirm the entry with the "OK" button to open the operating mode function setting.
Page 33 Pressing the "RETURN" button discards the setting and opens the pre- vious menu level. Calling up information Overview of information:  VWR-LOGO  Software version  Serial number  Product reference (Name and ECN) ...
Page 34 Resetting to factory settings Opening the factory settings function setting. The peristaltic pump can be reset to factory settings with the "Reset" menu item. Confirm the entry with the "OK" button to open the factory settings function setting. Resetting to factory settings. The peristaltic pump can be reset to factory settings by pressing the "OK"...
Page 35 No. Pin assignment No. Pin assignment Speed control voltage output (0-10 Speed control voltage input (0-10 V) Speed control current input (0-20 mA) Remote start/stop input Speed control input ground Remote input CW/CCW Remote start/stop, CW/CCW, pre- Speed control current output (0-20 mA) filling ground reference Rotational speed measurement Speed signal ground reference...
Page 36 Selecting the interface configuration. You can select the corresponding interface configuration with the "UP" and "DOWN" buttons. 0-20 mA, 4-20 mA, 0-5 V and 0-10 V configura- tions are available. Changing parameters via the display is disabled if one of these inter- face signal types is selected.
Page 37 Information, service and support In this chapter you will find essential information about the maintenance and cleaning of the peristaltic pump, the procedure to be followed in the event of error messages, options for trou- bleshooting and problem solving and much more. Maintenance The pump drive and pump head are maintenance-free.
Page 38 VWR warrants that this product will be free from defects in material and workmanship for a period of two (2) years from date of delivery. If a defect is present, VWR will, at its option and cost, repair, replace, or refund the purchase price of this product to the customer, provided it is returned during the warranty period.
Page 39 The customer is responsible for applying for and obtaining the necessary regulatory approvals or other authorizations necessary to run or use the product in its local environment. VWR will not be held liable for any related omission or for not obtaining the required approval or author- ization, unless any refusal is due to a defect of the product.
Page 40 Web Resources: Visit the VWR website at www.vwr.com for:  Complete technical service contact information  Access to the VWR Online Catalogue, and information about accessories and related products  Additional product information and special offers Contact: For information or technical assistance contact your local VWR representative or visit...
Page 41 7.10 Local VWR offices in Europe and Asia Pacific...

This manual is also suitable for:

Avantor pdp 6124 Avantor pdp 6408 Avantor pdp 6808 181-0594 181-0595 181-0596 ... Show all