Related Manuals for 3S MP 300 Series
Summary of Contents for 3S MP 300 Series
- Page 1 (E)IM-MP300-00 R3 Operating Manual Smart Positioner（Electro Pneumatic） MP 300 Series 3S Co., Ltd.
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Page 2: Safety Precautions
(E)IM-MP300-00 R3 Safety precautions Cautions and Warnings – read carefully before operating Failure to follow the guidelines marked with this symbol Warning! could result in severe personal injury or death. ■In hazardous areas, select explosion-protected option (Intrinsically-safe type), and be sure to refer to the ANNEX1 and follow the instructions. -
Page 3: Table Of Contents
(E)IM-MP300-00 R3 - I N D E X – 7-3-4-8 Direction of rotation ..... 18 1. Introduction ..........1 7-3-4-9 Display angle....... 19 2. Specifications ........... 1 7-3-5 SUB ........... 20 3. Operating principle ........2 7-3-5-1 Diagnostic function ....20 7-3-5-1-1 Calibration &... -
Page 4: Introduction
(E)IM-MP300-00 R3 1. Introduction MP300 is 2 wire type E/P Positioner with the microprocessor which is powered from 4-20mA input signal. The auto-tuning function is one of its standard function. Valve status can be known via the optional functions such as position transmitter and/or HART communication. 2. -
Page 5: Operating Principle
(E)IM-MP300-00 R3 3. Operating principle MP300 controls the position of the control valve in response to the input signal value of 4-20 mA, applied by a current source such as an electronic controller. MP300 has a built-in angle sensor that detects the position of control valve. -
Page 6: Installation
(E)IM-MP300-00 R3 4. Installation 4-1 Prior confirmation (sensor shaft position) This angle sensor works within ±50° at the angle indicated by the ▲mark on the sensor axis. The recommended sensor swing width (angular difference between valve position 0% and 100%) to install this positioner is 30° or more. 0°... - Page 7 (E)IM-MP300-00 R3 2) Installation of the positioner and levers ① Installation of the positioner Mount the MP300 so that the sensor angle is 0° when the feedback lever A and the valve stem are at a right angle. Misalignment may cause the deterioration of linearity. * The 0°...
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Page 8: Installation For Rotary Actuators
(E)IM-MP300-00 R3 4-3 Installation for Rotary actuators 1) Installation of Feedback Lever A As shown below, the ▲mark and the convex mark are matched (see 4-1) at valve position 50%. Insert the feedback lever A into the square boss of the sensor shaft and tighten the screw with a spanner firmly. -
Page 9: Pneumatic Plumbing
(E)IM-MP300-00 R3 4-4 The orientation of the body in use. When in use, mount the body in the direction of either the LCD facing upward or the nameplate facing upward. Otherwise, if the liquid in the supplying air condenses and stays inside, it will not be drained properly. -
Page 10: Electric Wiring
(E)IM-MP300-00 R3 6. Electric wiring 6-1 Electric wiring overall Warning! (Can be “Caution!” items in non-hazardous area.) ・Follow appropriate electrical work standards within the country/ region of use. ・When wiring, turn off the power. ・Be sure to keep the cable entry holes waterproof. ・Strong impacts or excessive force when wiring may degrade the performance of the positioner. -
Page 11: Position Transmitter
(E)IM-MP300-00 R3 Wires with insulated ring terminals Wires just stripped off The figure on the left is using insulated ring terminals at the tip of the wire. The figure on the stripped right shows direct connections with just the tip of the wire off. -
Page 12: Adjustment And Setup
(E)IM-MP300-00 R3 7. Adjustment and Setup As shown below, loosen the screws and slide the metal button cover, and press the 4 buttons over the rubber button cover. Do not press the buttons with sharp objects such as screwdrivers. If the rubber button cover is damaged, dust and water resistance will be lost. -
Page 13: Lcd (Display)
(E)IM-MP300-00 R3 7-1 LCD (display) ④ ⑤ ② ⑦ ③ ① ⑥ ① Main display When the input signal is turned on, it always starts up with Initial & usual displaying value. During the setting, setting parameters are displayed. ② Mode The mode of the initial &... -
Page 14: Menu Overview (Menu Tree)
(E)IM-MP300-00 R3 7-2 Menu overview (menu tree) 1．WARN 1．ERR Operation Initial & usual Mode 2．TUNE 2．ALM A*-* 3．DISP 4．MANU 1．ZERO 5．LOCK 1．ALL? 2．SPAN 2．A-1? 3．A-2? 4．A-3? 1．ZERO ZST? 2．SPAN SST? 3．P50P *.** % 1．SIG? mA 4．SPAN % ***.* % 2．SIG? % 3．POS? mA 4．POS? % 1．P-GN... - Page 15 (E)IM-MP300-00 R3 1．DIAG 1．INPU 1．PROF 1．CO4mA 4? mA ※Previous Page 2．IOUT 2．FB 2．ALRM 2．CO20mA 20? mA 3．TORQ 3．TEMP 3．SHUT 4．D/R 4．TIME 1．MIN **.** mA 5．INFO 2．MAX **.** mA 1．VIEW **** k 2．CLR CLR? 1．TOTL **** k(D) 2．TERM 1．ALRM **** D 2．DATA **** H(D) 3．CLR...
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Page 16: Menu Details
(E)IM-MP300-00 R3 7-3 Menu details < Button operation > ・Use four buttons : ▲, ▼, ⏎, ESC ・Press the ⏎ button to memorize the number, or go to a lower level of the menu. ・Press the ESC button to go to an upper level of the menu without doing anything. ・Input signal should be 4mA or more in order to change settings. -
Page 17: Auto-Tuning
(E)IM-MP300-00 R3 7-3-3 Auto-tuning ALL : Start continuous execution of the following A-1, A-2 and A-3. A-1 : Start Zero-span and operation direction setting A-2 : Start torque motor adjustment setting A-3 : Start PID constant adjustment and input signal filter setting ○... - Page 18 (E)IM-MP300-00 R3 7-3-4-2 FB Set open/close position manually linearity correction of valve position ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ FB ⏎ ZERO ⏎ ZST? ⏎ : Set current position as 0 % ▼...
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Page 19: Pid
(E)IM-MP300-00 R3 7-3-4-3 PID Adjust PID Parameter, TF and Dead-band. ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ PID ⏎ P-GN ⏎ *** ⏎ : Set the Proportional gain (P-gain) ▼ I-GN ⏎ **.** ⏎ : Set the Integral gain (I-gain) ▼... -
Page 20: Input-Position Characteristics
(E)IM-MP300-00 R3 7-3-4-5 Input-Position Characteristics Set characteristics ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ CHAR ⏎ SEL ⏎ LIN? ⏎ : Choose Linear characteristic ▼ EQ? ⏎ : Choose Equal percentage characteristic ▼ QO? ⏎ : Choose Quick open characteristic ▼... -
Page 21: Linear / Rotary Actuator
(E)IM-MP300-00 R3 7-3-4-6 Linear / Rotary actuator Select Linear / Rotary mode. Select according to the geometry of the lever mount and the pin. ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ L/R ⏎ LNT? ⏎ : Linear actuator, transmission pin is fixed to the actuator side. -
Page 22: Display Angle
(E)IM-MP300-00 R3 7-3-4-9 Display angle Show the actual angle of sensor. (This is not the same as "Position" which is converted to a range of 0% to 100%.) This is useful to check if the angle sensor is within the range of ±50°when the positioner is installed. -
Page 23: Sub
(E)IM-MP300-00 R3 7-3-5 SUB Description of SUB menu below. (diagnostic function, position transmitter function, device information) 7-3-5-1 Diagnostic function Description of diagnostic function 7-3-5-1-1 Calibration & Diagnostic of input signal Adjust calibration and diagnose of input signal ○ Sequence ①Unlock LOCK ⏎... -
Page 24: Diagnostic Of Sensor
(E)IM-MP300-00 R3 7-3-5-1-2 Diagnostic of Sensor Diagnose Sensor and set partial stroke ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ SUB ⏎ DIAG ⏎ INPU ▼ FB [Alarm Set] ⏎ ALRM ⏎ MIN ⏎ ***.* ％ ⏎ : Set the alarm threshold for valve position(Min) ▼... -
Page 25: Calibration & Diagnostic Of Thermometer
(E)IM-MP300-00 R3 7-3-5-1-3 Calibration & Diagnostic of thermometer Show the internal temperature ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ SUB ⏎ DIAG ⏎ INPU ▼ TEMP [Set temperature unit] ⏎ UNIT ⏎ CEL? ℃ ⏎ : Show in ℃... -
Page 26: Calibration Of Position Transmitter
(E)IM-MP300-00 R3 7-3-5-2 Calibration of Position transmitter Below is operating sequence IOUT (Position transmitter) ○ Sequence ①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ SUB ⏎ DIAG ▼ IOUT ⏎ VIEW ⏎ **.** mA : Display position transmitter value ▼... -
Page 27: Direction D / R
①Unlock LOCK ⏎ LK? ▼ ULK? ⏎ ②Operation MANU ⏎ SPLT ▼ SUB ⏎ DIAG ▼ INFO ⏎ MANU ⏎ 3S : Display manufacturer ▼ MODL ⏎ MP : Display model code ▼ HREV ⏎ **** : Display hardware revision of circuit board ▼... -
Page 28: Alarm Display
(E)IM-MP300-00 R3 7-3-6 Alarm display ALM , ERR and each code will be displayed at the top of the LCD when malfunction occurs. Refer to the following table for further details 7-3-6-1 Alarm code These will be displayed when it exceeds the alarm set value. Code Meaning Details... -
Page 29: Error Code
(E)IM-MP300-00 R3 7-3-6-2 Error Code Code Meaning Details EEPROM Error1 One of auto updating log data, 0%/100% position or PID parameters was broken, and was restored to default value. EEPROM Error2 One of set-value other than the above was broken, and was restored to default value. -
Page 30: A/M Selector
(E)IM-MP300-00 R3 8. A/M selector To use in manual mode, turn the A/M Selector to M (counter-clockwise). Then the single action actuator can be operated by adjusting the supply pressure from the regulator. (i.e. The output pressure will be equal to the supply pressure.) * A/M Selector is left-hand threaded. -
Page 31: Maintenance
(E)IM-MP300-00 R3 9. Maintenance Carry out periodic maintenance inspections in accordance with the below table. Depending on the usage and conditions, consider other check points or set the appropriate inspection cycles. －Periodic inspection manual table－ Inspection cycles Check points Checking details （year）... -
Page 32: Troubleshooting
(E)IM-MP300-00 R3 10. Troubleshooting Problems Causes Solutions Loose wire Tighten terminals Wrong +/- polarity Re wire LCD doesn’t display LCD is damaged Replace the circuit board * Input signal is less than 3.8mA Apply proper input current Replace the fixed orifice Fixed orifice is clogging assembly A/M selector is in manual mode... -
Page 33: Outside Dimension
(E)IM-MP300-00 R3 11. Outside dimension Air connection port Supply port Output port Pressure gauge port MARK 1 Rc1/4 Rc1/4 Rc1/8 1/4NPT 1/4NPT 1/8NPT Electrical cable entry hole Thread type MARK 2 G1/2 1/2NPT M20×1.5 30 / 35... -
Page 34: Model Number Notation
(E)IM-MP300-00 R3 12. Model number notation □□〇 〇 〇 〇 ● － □ □ ／ □〇 □ ・・・Alphabetic character 〇・・・Numerical character ・・・Alphanumeric character ● Basic model number designation Electrical cable entry hole Model Explosion protection type Air connection port Single Rc1/4 MP3 MP300 Series 0 Non-ex-protection 1 G1/2 (Pressure Gauge：Rc1/8) -
Page 35: Annex 1 - Explosion Protection Guide
(E)IM-MP300-00 R3 ANNEX 1 - Explosion Protection Guide - Instructions for “Intrinsic Safe” type Equipment 1. Introduction When using “ Intrinsic Safe” type equipment, thoroughly review this ANNEX. Failure to follow the guidelines marked with this symbol Warning! could result in severe personal injury or death. Follow all instructions in this ANNEX correctly in hazardous areas. -
Page 36: Product Identification
(E)IM-MP300-00 R3 4．Installation When in use, mount the body in the direction of either the LCD facing up or the LCD facing forward and the characters standing upright. Otherwise, if the liquid in the air condenses and stays inside, it will not be drained properly. When in use, do not cover any part of the equipment with thermal insulation materials. - Page 37 (E)IM-MP300-00 R3 6. Electric wiring (Some notes here are overlapping with the chapter 6 of the main text.) Wire in accordance with appropriate electrical work standards of the country/ region of use. The intrinsically safe equipment alone is not enough to be protected in explosive atmospheres. At least select intrinsically safe barriers that match our specifications and install them in the non- hazardous area with proper earthing.
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Page 38: Inspections And Adjustments
(E)IM-MP300-00 R3 [ Cable glands note ] Cable gland types and its thread types are not a matter of protection directly against explosive atmospheres. Select them from the viewpoint of water/dirt intrusion. 7. Maintenance (Some notes here are overlapping with the main text.) Specific conditions of use: Regardless of the presence of explosive gases or vapors, (*a) Use a damp cloth to clean any surface part including the translucent rubber button cover...
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