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AkuSense RCD-AI100-X Series User Manual

Intelligent code reader
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Smart code reader RCD-AI100-S series operation manual
Intelligent Code Reader
RCD-AI100-X Series
User Manual
V1.0

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Summary of Contents for AkuSense RCD-AI100-X Series

  • Page 1 Smart code reader RCD-AI100-S series operation manual Intelligent Code Reader RCD-AI100-X Series User Manual V1.0...
  • Page 2 Smart Reader RCD-AI100-X series operation manual Catalogue Chapter 1: Product Introduction ............................3 1.1 product description ............................3 1.2 Main features ..............................3 1.3 Appearance ................................. 4 1.4 Interface & bulk line definition ........................6 1.5 Accessories and dimensions ........................7 Chapter 2 Equipment Installation and Operation ..................... 9 2.1 Equipment installation ..........................9...
  • Page 3 Smart Reader RCD-AI100-X series operation manual 5.4 Trigger the configuration ..........................42 5.5 Format configuration ..........................50 5.6 Output configuration ..........................59 5.7 Communication configuration ......................61 5.8 Configuration management ........................70 5.9 Settings ................................72 Chapter 6 Frequently Asked Questions ......................75 6.1 Client software identified the device but showed "inaccessible"........75...
  • Page 4 Smart Reader RCD-AI100-X series operation manual Chapter 1: Product Introduction 1.1 product description This manual is applicable to the Meiji intelligent code reader RCD-AI100-X series, which can be applied to 3C, pharmaceutical food, electronic semiconductor, auto parts and other industries.The device uses sensors and optical 1.2 Main features...
  • Page 5 Smart Reader RCD-AI100-X series operation manual 1.3 Appearance A .Appearance instructions Name Description Imaging sensor For collect images Light source Built-in red / white light source Positioning lamp Indicates image center position Screw holes Code reader mounting holes TRIG key...
  • Page 6 Smart Reader RCD-AI100-X series operation manual 8 Pin interface M12-8 Pin interface B Status indicator light description Name Description TRIG key Trigger the button TUNE key Trigger the button Power light The green light is on for normal operation Configuration...
  • Page 7 Smart Reader RCD-AI100-X series operation manual 1.4 Interface & bulk line definition The equipment interface is M12-12 PIN and M12-8 PIN connector, and the specific pin signal definition is shown in the following figure.When wiring the equipment, please connect according to the pin number in the table and the color on the cable label.
  • Page 8 Smart Reader RCD-AI100-X series operation manual 1.5 Accessories and dimensions A list For the normal use of the equipment, please prepare the supporting items shown in the following table before installation. Name Description picture male head, RS232 M12-12 communication interface, power...
  • Page 9 Smart Reader RCD-AI100-X series operation manual B Appearance...
  • Page 10 Smart Reader RCD-AI100-X series operation manual Chapter 2 Equipment Installation and Operation 2.1 Equipment installation Install the equipment to the fixing bracket and then to other mechanism parts through the fixing bracket. Connect the M12-12 PIN interface line, please access and lock the screw in the correct...
  • Page 11 Smart Reader RCD-AI100-X series operation manual Connect the M12-8 PIN interface line, please access and lock the screw in the correct way. 4. Installation height range: 100mm-1000mm, installation tilt 10-15 degrees, to avoid light spots and reflection. The focal length was 8mm...
  • Page 12 Smart Reader RCD-AI100-X series operation manual The focal length was 12mm The focal length was 16mm 2.2 Power supply connection There are two power supply methods: support 24VDC direct connection or 220VAC with adapter connection, maximum 3A.
  • Page 13 Smart Reader RCD-AI100-X series operation manual A for an external direct supply of 24V B External direct supply of 220V Power power with an adapter.
  • Page 14 Smart Reader RCD-AI100-X series operation manual 2.3 Communication connection A RS232 Serial port The default port rate is 9600, check bit: NULL, data bit: 8, stop bit: 1, can be changed according to the actual situation. B Ethernet The default IP address is 192.168.0.100 and the received data port is 15000 and can be...
  • Page 15 Smart Reader RCD-AI100-X series operation manual Chapter 3 IO Electrical Characteristics and Wiring 3.1 I / O electrical characteristics The Line In 0 / 1 in the device I / O signal is the optical coupling isolation input, and the Line Out 0 / 1 / 2 is the optical coupling isolation output.
  • Page 16 Smart Reader RCD-AI100-X series operation manual Description *: The input logic is low or logic high, which is the threshold of the voltage representing the input. Input up or down delay is the representative performance. 3.1.2 Output electrical characteristics The parameter name...
  • Page 17 Smart Reader RCD-AI100-X series operation manual Equipment input circuit diagram  The input logic level is: Enter a logical level diagram 3.1.4 Input the internal wiring diagram  output signal The Lineout0 / 1 / 2 in the device I / O signal is the optical coupling isolation output. The...
  • Page 18 Smart Reader RCD-AI100-X series operation manual Equipment output circuit diagram  The output logic level is: Output logic level diagram 3.2 IO external wiring The device may receive the external input signal or the output signal to the external device through the I / O interface.
  • Page 19 Smart Reader RCD-AI100-X series operation manual takes LineOut 0 as an example. Other interfaces can be similar according to the cable definition in the wiring diagram and combined with the interface introduction. 3.2.1 Input the external wiring diagram Different types of equipment, equipment input wiring is different.
  • Page 20 Smart Reader RCD-AI100-X series operation manual External equipment is NPN, type equipment  explain *: 1) The voltage value of the VCC of the equipment shall not be higher than the voltage value of the reader PWR, otherwise the output signal of the equipment will be abnormal.
  • Page 21 Smart Reader RCD-AI100-X series operation manual 9-The pin male header connector 9-pin header 232 serial port definition Note *: The voltage value of VCC shall not be higher than that of PWR, otherwise the output signal of the equipment will be abnormal.
  • Page 22 Smart Reader RCD-AI100-X series operation manual The intelligent code reader and the PC of the configuration software need to be  connected in the same network segment; Default IP address: 169.254.153.0; Gateway 255.255.0.0;  You can use the DHCP and use the static IP address form to make the connection ...
  • Page 23 Smart Reader RCD-AI100-X series operation manual 2) Open the configuration software, select the corresponding product and click the connection to complete. 4.2.2 Change the IP address of the reader The operation steps are as follows: open the configuration software, select the corresponding PC network card, display to the code reader, click IP Settings>...
  • Page 24 Smart Reader RCD-AI100-X series operation manual as the PC. 4.3 Firmware upgrade The steps are as follows: Device Management> Device Operation> Firmware upgrade, select the firmware file, and then click OK for the firmware update. Wait for the restart to...
  • Page 25 Smart Reader RCD-AI100-X series operation manual Chapter 5 function Introduction 5.1 Introduction of the interface The device can operate through the client, specifically as follows:...
  • Page 26 Smart Reader RCD-AI100-X series operation manual 1) Ensure that the device is accessible, and click the "Connect" of the client. 2) After connecting the device, the main interface of the client is shown in the following figure. See the table for the introduction of each functional module.
  • Page 27 Smart Reader RCD-AI100-X series operation manual You can change the device name, buzzer setting, button Basic setting, and you can also count the device reading Settings information, firmware upgrade, view the device log information, etc. 5.2 Read code configuration 5.2.1 Template selection Template type support "Template 1"...
  • Page 28 Smart Reader RCD-AI100-X series operation manual...
  • Page 29 Smart Reader RCD-AI100-X series operation manual 5.2.2 Image acquisition If the recognition effect is not good, you can adjust the parameters of "image acquisition" in "read code configuration", including manually adjusting the camera setting and light source setting, such as exposure time, gain, focus, light source parameters; or...
  • Page 30 Smart Reader RCD-AI100-X series operation manual 5.2.2.1, adaptive parameter adjustment Adaptive parameter adjustment content includes: image algorithm ROI, image adjustment, light source adaptation, automatic code system search. The user selects the...
  • Page 31 Smart Reader RCD-AI100-X series operation manual required adjustment parameters (image quality adaptive, light source, automatic focus, automatic code system search) and clicks to execute the automatic adjustment of exposure, gain, light source, code system and other parameters to achieve the best decoding effect, and the adjustment parameters will automatically set each parameter item.
  • Page 32 Smart Reader RCD-AI100-X series operation manual 5.2.2.2, Camera settings Exposure time: control the opening time of the reader shutter and control the  brightness of the image. The longer the exposure time, the brighter the image collected. Can be adjusted by sliding or filling in the numbers;...
  • Page 33 Smart Reader RCD-AI100-X series operation manual Gain index: control the image gain size, control the image brightness, can be  adjusted by sliding or filling in the number; Tip: the greater the exposure time, the smaller the motion speed supporting ...
  • Page 34 Smart Reader RCD-AI100-X series operation manual 5.2.2.3, Light source setting Control all fill lights to control the opening and closing of four sets of fill lights, adjust the brightness of each group (1-24), 24 is the maximum brightness; select the corresponding lights, fill in the corresponding number in the light intensity setting, and click Save setting.
  • Page 35 Smart Reader RCD-AI100-X series operation manual 5.3 The algorithm configuration The device can set the relevant parameters of the reading algorithm through the "Algorithm configuration" module. 5.3.1 Read code type At present, the code reading equipment supports two types of one-dimensional code and QR code.
  • Page 36 Smart Reader RCD-AI100-X series operation manual 5.3.2 Algorithm parameters Set the decoding parameters of one-dimensional QR code.  Polarity: used to represent the bar code and background color, the parameters...
  • Page 37 Smart Reader RCD-AI100-X series operation manual can be set to be white background black code and black background white code and compatible mode.  Edge type: the parameter can be set as continuous code, discrete code and compatible mode. Note: the continuous or discrete code to see whether the minimum cell of the code is connected together, connected together is the continuous code, separated for the discrete code.
  • Page 38 Smart Reader RCD-AI100-X series operation manual...
  • Page 39 Smart Reader RCD-AI100-X series operation manual 5.3.3 The ROI setting of the decoding algorithm The algorithm ROI can only identify the selected regions of interest of the device, and other areas do not do algorithm processing to improve the reading efficiency.
  • Page 40 Smart Reader RCD-AI100-X series operation manual regions where the barcode is located. The output rules are as follows: 1, bar code 2, bar code 3, bar code 4, barcode. If the barcode is not identified in the ROI area of an algorithm, the barcode information in the corresponding area is changed to the set noread character.
  • Page 41 Smart Reader RCD-AI100-X series operation manual 5.3.4 Manual draw of the ROI Click Set to enter the manual set ROI mode, you can drag to set the ROI size according to the requirements (the ROI size can be set through the center point X / Y, width and height fine), the box selection area is the area of interest of the algorithm.
  • Page 42 Smart Reader RCD-AI100-X series operation manual direction of the batch set area, width: the number of pixels in the horizontal direction of the batch set area (default is the maximum number of pixels). ② Spacing setting: ROI spacing between rows and rows; column spacing: spacing between ROU columns.
  • Page 43 Smart Reader RCD-AI100-X series operation manual...
  • Page 44 Smart Reader RCD-AI100-X series operation manual 5.4 Trigger the configuration The trigger types include Continuous Trigger, IO Trigger, Software Trigger, Network Trigger, and Serial Port Trigger.
  • Page 45 Smart Reader RCD-AI100-X series operation manual The trigger type is as follows 5.4.1 Continuous trigger The continuous trigger indicates that the reader continuously triggers the pictures. 5.4.2 IO Trigger The IO trigger indicates that the reader takes the trigger photo after receiving the signal.
  • Page 46 Smart Reader RCD-AI100-X series operation manual 5.4.2.2. End of the trigger Open and close the termination trigger selection page. Delay trigger: the time set by the trigger delay on the start trigger page  indicates the trigger signal. The reading is stopped at the time set when the...
  • Page 47 Smart Reader RCD-AI100-X series operation manual trigger delay on the termination trigger page indicates the termination trigger signal. The default is to 0ms. Set the range of 0ms-9999ms. Trigger signal: the trigger signals under the start trigger page are divided ...
  • Page 48 Smart Reader RCD-AI100-X series operation manual Trigger form: The trigger form under the start trigger page is divided into ...
  • Page 49 Smart Reader RCD-AI100-X series operation manual "rising edge" and "falling edge". The up edge indicates when the reader receives the up signal and starts reading; the down edge starts reading when the reader receives the down signal. The trigger form under the termination trigger page is divided into "rising edge"...
  • Page 50 Smart Reader RCD-AI100-X series operation manual...
  • Page 51 Smart Reader RCD-AI100-X series operation manual 5.4.3 Software trigger By clicking the "software trigger" content, the reader can trigger photos. 5.4.4 Network Trigger Set the maximum task time for a single trigger. When the trigger is turned on, and the timeout time is not closed, the forced closure is performed.
  • Page 52 Smart Reader RCD-AI100-X series operation manual...
  • Page 53 Smart Reader RCD-AI100-X series operation manual 5.5.1 Data Filtering Data filtering can be read by the device according to the set rules.  Duplicate time filtering: when this function is enabled, the repeat code is not output during the set time; (30-30000) Ex: When set to within 500ms, the code content is 123452.
  • Page 54 Smart Reader RCD-AI100-X series operation manual  Bar code verification: input the target character information to verify whether the above filtering conditions are met. Do not display without input, OK / NG, OK when the filtering conditions are met, and NG if it is not satisfied.
  • Page 55 Smart Reader RCD-AI100-X series operation manual 5.5.2 Data processing The data processing section can set the barcode results output by the device. With different communication protocols selected, the specific parameters are different.  Sort method: sort the code system output results, support multiple sorting rules: ①...
  • Page 56 Smart Reader RCD-AI100-X series operation manual  Bar code divider, semicolon (;), comma (,), slash (/), backslash (\), underline (_), middash (-).
  • Page 57 Smart Reader RCD-AI100-X series operation manual  Data template Used to process and edit the data.
  • Page 58 Smart Reader RCD-AI100-X series operation manual  Output starts It includes bar code content, bar code type, bar code Angle, vertex coordinates, quality level, ROI serial number, PPM, time, and return change.
  • Page 59 Smart Reader RCD-AI100-X series operation manual  Output end Contains text input, output begins, and output ends. ① Text input: an input for custom characters.
  • Page 60 Smart Reader RCD-AI100-X series operation manual ② Output Start / End: custom settings for start and end. ③ Preview content: Preview of editing content.  ROI without read completion No recognition code in the ROI area, and the output read code failed to associate characters.
  • Page 61 Smart Reader RCD-AI100-X series operation manual ③OUTLINE3: You can select "OK", "Read code failure", "abnormal" three states."OK" indicates the read success output signal; "read failure" means the read failure output signal; "abnormal" indicates the device self-test abnormal condition output signal.
  • Page 62 Smart Reader RCD-AI100-X series operation manual 5.7 Communication configuration The "Communication Configuration" section includes TCP and serial port to set the...
  • Page 63 Smart Reader RCD-AI100-X series operation manual communication protocol required for selecting the data transmission, which is related to the operation mode of the device. 5.7.1 Using the TCP Server protocol Generally is the common TCP protocol communication, code scanner as Server end.
  • Page 64 Smart Reader RCD-AI100-X series operation manual 5.7.2 Using the ModbusTcp protocol In addition to the TCPServer, you can also choose the ModbusTcp protocol, which needs to configure the Modbus service IP and the Modbus service port respectively.
  • Page 65 Smart Reader RCD-AI100-X series operation manual  Service IP: Connect to the IP address of the corresponding device.  Service port: to connect to the port number of the corresponding device.  Equipment station number: the station number connecting the corresponding equipment.
  • Page 66 Smart Reader RCD-AI100-X series operation manual 5.7.3 Using the MC protocol The MC protocol requires a separate configuration of the MC service IP, the MC...
  • Page 67 Smart Reader RCD-AI100-X series operation manual service port, etc.  Service IP: Connect to the IP address of the corresponding device.  Service port: to connect to the port number of the corresponding device.  Equipment station number: the station number connecting the corresponding equipment.
  • Page 68 Smart Reader RCD-AI100-X series operation manual 5.7.4 Serial port When the communication protocol selects Serial, you can set the following parameters:...
  • Page 69 Smart Reader RCD-AI100-X series operation manual  Serial port rate: Set the serial port port rate at the receiving end.  Serial port parity check: set the serial port check bit of the receiving end.  Serial data bit: Set the serial data bit of the receiving end.
  • Page 70 Smart Reader RCD-AI100-X series operation manual...
  • Page 71 Smart Reader RCD-AI100-X series operation manual 5.7.5 Using the ModBusRTU protocol  Equipment station number: the station number connecting the corresponding equipment.  Transfer address: the address where the PLC transfer data.  Transfer data bit length: the length of the data bytes.
  • Page 72 Smart Reader RCD-AI100-X series operation manual...
  • Page 73 Smart Reader RCD-AI100-X series operation manual 5.9 Settings 5.9.1 Equipment Settings  device name You can modify the reader device name. Support for Chinese, English, letters, characters, numbers, etc.  The buzzer setting The decoding can be opened after success / failure, and the sound can be set for 40ms, 80ms, and 120ms.
  • Page 74 Smart Reader RCD-AI100-X series operation manual 5.9.3 Backup and Restore The reader can back up information such as Settings to the PC, or restore Settings and restore factory Settings.
  • Page 75 Smart Reader RCD-AI100-X series operation manual 5.9.4 Log viewing You can view the log level "ERROR", "WARN", "INFO", "DEBUG" and other content; You can Refresh Log, Clear Log, and Export Log. 5.9.5 Storage configuration  The reader will save the configuration. The Data Record, Decoded Image, Undecoded Map, and Original Map can be turned on / off.
  • Page 76 Smart Reader RCD-AI100-X series operation manual  Grab quantity: 2 ~ 10,000 pieces. Chapter 6 Frequently Asked Questions 6.1 Client software identified the device but showed "inaccessible" probable cause:  1） The IP of the device and the network card connected to the device are not in the...
  • Page 77 Smart Reader RCD-AI100-X series operation manual same network segment. 2）The network card has acquired the IP of two different segments. resolvent:  1) By modifying the device IP mode, make the computer and the device in the same network segment.
  • Page 78 Smart Reader RCD-AI100-X series operation manual 6.2 After Setting the debugging mode, the client is not saved Possible reason: The system has temporarily stored the setting parameters and needs  to save all the settings manually after the setting is complete.
  • Page 79 Smart Reader RCD-AI100-X series operation manual 2）The identified material is seriously reflective. resolvent:  1） Increase the Light Source value, or the Gain value to increase the brightness of the reading area. 2）Adjust the reader angle / material angle to avoid the direct light source and adjust the exposure and gain.
  • Page 80 Smart Reader RCD-AI100-X series operation manual * PPM: it is the minimum number of pixels occupied by the bar code module. resolvent:  1）Zoom: reduce the distance. 6.5 How to use the various trigger modes of the client software resolvent: ...
  • Page 81 Smart Reader RCD-AI100-X series operation manual 6.6 Network trigger was unsuccessful Possible reason: Only client mode is currently supported on the device side.  Solution: Adjust the PLC device network trigger mode. ...