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CARAVITA Big Ben Assembly And Operating Instructions Manual

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Big Ben
Assembly and operating instructions

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Summary of Contents for CARAVITA Big Ben

  • Page 1 Big Ben Assembly and operating instructions...
  • Page 2 2 |48...
  • Page 3 Foreword Foreword We are pleased that you have chosen our product. By purchasing a CARAVITA product, you have chosen quality made from the best materials and designed to meet the highest standards. Read the instructions in this document carefully to set up the product safely. Always observe the safety instructions listed and do not perform any unauthorised modifications to the product.
  • Page 4 Table of Contents Table of Contents Foreword ..........................3 Introduction ..........................5 Safety instructions ..............................5 Notes on the target group and use of the instructions ....................5 Explanation of the signal words ..........................5 Basic safety instructions ............................5 Information about product ......................
  • Page 5 It is important for the safety of persons to follow the instructions. Failure to observe the instructions may result in personal injury and/or damage to property when using the product. Failure to comply shall release Caravita from liability. Warnings are labelled with this or a similar symbol in the instructions.
  • Page 6 Introduction General safety instructions WARNING Risk of injury when repairing the product! The product is firmly connected to a power supply. This can lead to hazards during repair work. Disconnect the product from the power supply and secure it against being switched on again. DANGER Danger to life and limb if the sunshade falls over The sunshade can tip and fall over due to weather conditions or mechanical impact with its heavy weight.
  • Page 7 35/5 max. permissible wind (open, mobile umbrella stand) Big Ben sunshade in standard version without wind roof and without additional equipment. NOTE Use free weather warning apps such as WarnWetterApp, Nina, WetterOnline or KATWARN to be warned of severe weather in the region.
  • Page 8 The Big Ben can be equipped with extras such as LED lighting, radiant heaters or a motorised drive and other extras. The sunshade is an ideal choice for anyone who wants to create a comfortable and attractive outdoor area.
  • Page 9 Information about product Part name Fixed mounting Assembly on mobile stand Cover cap Connection box Strut Mounting plate Sunshade fabric Base tank Radiant heater Base sleeve Support strut Concrete foundation Mobile plate stand “Dublin” Pole Cranks Fig. 1: Part name Data for electric drive Parameters (motor drive without solar panel) Value...
  • Page 10 Information about product Electrical connection Circuit diagram for 2 to 4 radiant heaters and 2 to 8 LED light strips 2 - 8 LED STRIP 12 V, CABLE H03VV-F 2x0.5 2-4x1500 W HEATER H1-H4 1500 W / 220-240 V / 50 Hz / IP65 2-4xCONNECTOR ILME Plug3 LED DIMMER...
  • Page 11 Information about product Parameters (motor drive with solar panel) L868 DC Rated power consumption [W] Shaft diameter Power consumption 8.00 A Nominal voltage 12 V Protection type IP Switch-on range (revolutions) Operating time (min S2) Length C [mm] Length D [mm] Length E [mm] Weight [kg] 3.78...
  • Page 12 Assembly Assembly CAUTION Risk of injury due to tipping during assembly Tipping or dropping the product can result in serious injuries. ◼ At least 2 people are required to assemble and set up the product. ◼ Mount the product on a level surface. NOTE When installing several sunshades, a distance of 25 cm must be maintained between the individual sunshades.
  • Page 13 Assembly Hold the sunshade with both hands during transport. Scope of delivery INFO Check scope of delivery according to delivery note! Check parts for intactness! Compare the situation on site with the order data! Interrupt installation and contact WAREMA if parts are damaged or if the specifications do not correspond to the order! 13 |48...
  • Page 14 Assembly Standard equipment scope of delivery: Pole Allen key Sunshade roof, optional ball Base sleeve Sunshade fabric Cover box Strap Cover with cable passage Protective case Cover Telescopic pole Distance extension (customised dimensions) incl. assembly material Cranks Assembly instructions Screws for fixed assembly (included): 4 x M10x35 and 1 x M10x30 14 |48...
  • Page 15 Assembly Scope of delivery for assembly on mobile stand: Seat Dublin 8G panel stand, customised version Gabions, number and design customised 1 x screw 4 x floor levelling feet D912-M10x30-A2, 4 x rollers (optional, no rollers may be used with 4 x screw D912-M10x35-A2, Multicube) 4 x washer D125-M10.5-A2, Allen key,...
  • Page 16 1x M8 nut with enclosed threaded pin M8 x 60 Remote control for motor and lighting Position of the product The figure shows an example of a sunshade with base sleeves and screw-on stand (optional): Shade size Mast length Clearance height Fig. 2: Big Ben order details 16 |48...
  • Page 17 Assembly Observe the distances to be maintained when setting up sunshades in groups: Rain gutters Fig. 3: Spacing for sunshades in groups Post mounting types INFO Observe the special features of the fastening types of the listed components and arrange for any necessary preparatory work.
  • Page 18 Assembly Base assembly directly on foundation [2] The base plate [1] is fastened directly to the foundation [2] using suitable fastening material [3]. Base assembly with distance extension [4] Fasten the distance extension [4] to the foundation [2] using suitable fastening material [3]. Attach the base plate [1] to the distance extension [4].
  • Page 19 Assembly Types of base connection INFO DIN 1045 and a frost-free foundation must be observed for the foundation. The edge distances of the fixing points must be taken into account. The foundation for fixing the base plate must have been poured in compliance with the processing guidelines. The base sleeve must be connected horizontally and vertically with wire and aligned.
  • Page 20 Assembly Position of the base sleeve INFO When setting the base sleeve in concrete, note the desired alignment of the sunshade. The sunshade can only be attached to the base sleeve in the orientation specified here. Pay particular attention to the alignment of rectangular sunshades: the position of the short and long sides is already determined by the alignment of the sleeve! Built-in plug Cranks...
  • Page 21 Assembly Excavate the foundation hole [3]. Insert the reinforcement [2] into the foundation hole [3]. Insert base sleeve [1] into foundation hole [3]. The specified depth (800 mm) must be observed. Pour the foundation using at least C20/25 concrete and in compliance with the processing guidelines. Allow the foundation to set before further processing.
  • Page 22 Assembly WARNING Crushing due to falling plates. Fingers or feet can be crushed by heavy stone slabs, e.g. when tilting the sunshade stand. ◼ Always secure the sunshade stand when moving it. ◼ Do not reach under or into open spaces while moving. ◼...
  • Page 23 Assembly 4 Insert the concrete slabs (to be provided by the customer) into the openings provided. 5 Fit the cover for Dublin (optional). Assembling the solar panel (optional) The solar element consists of a metal box with rechargeable batteries, a control unit and a fuse. The electricity generated runs via a cable from the solar element, along the inside of the pole to the motor at the base of the pole.
  • Page 24 Assembly 5 Screw the solar element onto the centre of the threaded rod. 6 Connect the two plug ends. 7 Stow the plug between the solar element and the cover cap. NOTE The solar element requires approx. 20 - 30 minutes charging time to ensure initial opening of the sunshade. The batteries are pre-charged, but discharge over time.
  • Page 25 Assembly Fixed assembly Assembly on mobile stand Pole Slide shoe Base plate for fixed assembly Concrete foundation Mobile stand The following step-by-step instructions show an example of how to erect the pole on a solid surface: 1 Screw the screw (M10x30) into the centre hole of the base sleeve. Screw must protrude 10 mm.
  • Page 26 Assembly 5 Screw the sunshade to the base sleeve using screws (M10x35). 6 Align the sunshade and tighten the screws. 4.11 Connecting the sunshade (optional) Models with electric drive (optional) must be connected. Fixed assembly Assembly on mobile stand Connection box Protective cover Base tank Mobile stand...
  • Page 27 Assembly 2 Swivel the protective cover upwards! 3 Insert the ILME plug into the connection box! 4 For fixed assembly, assemble the cover with cable passage. 5 Close the protective cover and secure with a screw! 6 Assemble and connect any existing radiant heaters in accordance with the enclosed operating instructions.
  • Page 28 The following table shows the recommended weights for mobile sunshade stands. The figures are for guidance only. For higher loads, e.g. in wind-exposed locations, Caravita recommends using base sleeves or multicubes. The specified weights can be reduced by using commercially available floor anchors with load transfer.
  • Page 29 Assembly 3 Insert the gabions into the openings provided. 4 Fill the gabions. Observe the weight recommendations in the table above. 5 Place the wooden supports in the centre. 5 Screw down the wooden supports from below using 8 clamps and 8 screws from the scope of delivery.
  • Page 30 Assembly 1 Slide the lifting device under the Multicube. 2 Lift the Multicube using the lifting device. To do this, press the lever down in the direction of the arrow. 3 Place metal supports underneath. 4 Move the Multicube with the pallet truck. 30 |48...
  • Page 31 Assembly 4.13 Assemble rain gutters and side tarpaulins (optional) Assembling rain gutters Optional rain gutters can be assembled on the sunshade to prevent uncontrolled dripping of rainwater. NOTE Although rain gutters can bridge the 25 cm gap between two sunshades, they do not provide complete water protection in this area.
  • Page 32 Assembly 1 Screw the screw hooks into the rivet threads provided. 2 Attach the side tarpaulins to the sunshade using the snap hooks on the sunshade struts provided. 3 Press the Velcro tape over the side lengths. 4 Use the aluminium poles supplied and, if necessary, weights or ground anchors to secure the side tarpaulins at the bottom.
  • Page 33 Putting into use Putting into use WARNING Risk of injury due to improper use of the sunshade. Improper use can result in personal injury. ◼ Do not reach into openings on the product during commissioning. ◼ Do not hang any foreign objects on the sunshade that are not expressly mentioned in the instructions. ◼...
  • Page 34 Operation Operation CAUTION Risk of crushing due to carelessness when operating! Persons in the travelling area may be injured. Keep travelling area clear of people! Keep children away from the controls! Operation via hand-held transmitter INFO The operation of the hand-held transmitter can be found in the separate instructions for the hand-held transmitter. Open the sunshade roof The plastic nets attached to the struts serve as protection against transport damage.
  • Page 35 Operation 1 Remove the strap from the sunshade roof. 2 Pull the struts slightly outwards. The struts are loosened. 3 Insert the crank into the device on the pole. OR If available, use the remote control to start the electric motor. WARNING Risk of injury to uninvolved persons from flying cranks If the sunshade is opened or closed using the remote control...
  • Page 36 Operation 4 Turn the crank anti-clockwise to open the sunshade roof. Wait until the fabric is taut. Use the remote control to open the sunshade roof. Wait until the fabric is taut. INFO If the crank is turned beyond the stop, the gearbox may be damaged. 5 Remove the crank from the pole and store it in a safe place.
  • Page 37 Operation 2 Switch off the light on the wreath (2). There can be 1 or 2 single toggle switches. 3 If a radiant heater is present, switch off the radiant heater on the cornice (1). There can be 1 or 2 double toggle switches. 4 If a radiant heater is present, always switch off the radiant heater at the housing itself and allow it to cool down for 3 minutes.
  • Page 38 Operation 6 Turn the crank anti-clockwise. OR Use the remote control until the sunshade is almost closed. 7 Pull the fabric out from between the struts and lay the fabric loops to one side to prevent the fabric from being pinched or damaged. 8 Secure the closed sunshade roof with the strap.
  • Page 39 Operation “Using the telescopic 9 Attach the protective case, see chapter push (optional)“, page INFO The fabric must be dry before applying the protective case. Using the telescopic push rod (optional) 1 Attach the key ring to the zip of the protective case. 2 Open the knurled screw on the telescopic push rod.
  • Page 40 4 Tighten the knurled screw on the telescopic push rod. 5 Open the zip and insert the rod into the tab provided 6 Remove the protective case with the telescopic push rod. 7 Attach the eyebolt of the telescopic push rod to the key ring on the zip of the protective case 40 |48...
  • Page 41 Disassembly Disassembly During the season, the pole can remain installed outdoors without hesitation. At the end of the season or when required, the pole is dismantled and stored. Disassembly is carried out in the reverse order to assembly. CAUTION Risk of injury due to tipping Carelessness can cause the sunshade to tip over with its heavy weight.
  • Page 42 Disassembly 8 Tilt the sunshade with at least 2 people. 9 Loosen the screw in the centre of the base sleeve. 10 Pull the fork out of the screw. 11 Store the pole in a safe, protected place. 12 Remove professionally if necessary. 13 If the sunshade is not used for a longer period of time, screw the 4 screws and the screw in the centre of the base sleeve back in to avoid dirt deposits in the holes.
  • Page 43 Disassembly 14 If the sunshade is not used for a longer period of time, close the floor connection tank with the cover (without cable passage) to prevent dirt deposits. 43 |48...
  • Page 44 Maintenance and care Maintenance and care Radiant heater NOTE To clean the radiant heater, follow the instructions for the radiant heater. Emergency switch-off If the sunshade is equipped with optional radiant heaters, an emergency switch-off is always integrated. Check emergency switch-off ◼...
  • Page 45 Maintenance and care Check additional equipment Check and maintain additional equipment ◼ Check the screw connection of the roller sets. ◼ Replace the hand-held transmitter batteries. ◼ When using Multicube, reglaze worn wooden surfaces once a year with commercially available teak oil or oil suitable for outdoor furniture.
  • Page 46 Troubleshooting Troubleshooting If the sunshade malfunctions and cannot be rectified with the help of the following instructions, please contact us via our service hotline. You will find the contact details on the first and last page of these instructions. WARNING If the radiant heater malfunctions, follow the instructions for the radiant heater.
  • Page 47 Warranty conditions Warranty conditions The following warranty conditions apply: www.caravita.de/garantie Notes Follow the general instructions: www.caravita.de/hinweise...
  • Page 48 Druckfehler, Änderungen und Abweichungen vorbehalten. Subject to printing errors, changes and deviations. CARAVITA GmbH - Hans-Wilhelm-Renkhoff-Straße 2 -97828 Marktheidenfeld – Germany www.caravita.de...