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Lincoln Electric VRTEX ENGAGE Service Manual
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Lincoln Electric VRTEX ENGAGE Service Manual

Lincoln Electric VRTEX ENGAGE Service Manual

For use with machines having code numbers: 12497, 12498, 12499, 12500
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VRTEX ® ENGAGE™
For use with machines having Code Numbers:
12497, 12498, 12499, 12500
SERVICE MANUAL
SVMXXX-X
| Issue D ate 16-Mar
© Lincoln Global, Inc. All Rights Reserved.

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Summary of Contents for Lincoln Electric VRTEX ENGAGE

  • Page 1 VRTEX ® ENGAGE™ For use with machines having Code Numbers: 12497, 12498, 12499, 12500 SERVICE MANUAL SVMXXX-X | Issue D ate 16-Mar © Lincoln Global, Inc. All Rights Reserved.
  • Page 2 Service and repair should be performed by only exhaust at the arc, or both, to keep Lincoln Electric Factory Trained Personnel. Unauthorized the fumes and gases from your breathing zone and the general area. repairs performed on this equipment may result in danger...
  • Page 3 American Welding Society, P.O. Box 351040, Miami, Florida 33135 MAGNETIC FIELDS MAY or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 BE DANGEROUS St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 VRTEX ® ENGAGE™ SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover electrically “hot” when the welder is on. Do plates to protect your eyes from sparks and the rays of the arc not touch these “hot”...
  • Page 5 VRTEX ® ENGAGE™ SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. and properly operating regulators designed for If this is not possible, cover them to prevent the gas and pressure used.
  • Page 6 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding equipment, in metallic conduit or equivalent. Shielding should be Equipment. It is for use with other Lincoln Electric equipment. It is electrically continuous throughout its length. The shielding should be designed for industrial and professional use.
  • Page 7 VRTEX ® ENGAGE™ SAFETY Ventilation As a rule of thumb, for many mild steel electrode, if the air is visibly clear and you are comfortable, then the ventilation is generally There are many methods which can be selected by the user to adequate for your work.
  • Page 8 TLV and PEL values are as of April 2006. Always check Material Know Act of 1986 and of 40CFR 370 and 372. Safety Data Sheet (MSDS) with product or on the Lincoln Electric website at http://www.lincolnelectric.com (b) The PEL for chromium (VI) is .005 milligrams per cubic meter as an 8 hour time weighted average.
  • Page 9 VRTEX ® ENGAGE™ NOTES viii...
  • Page 10 VRTEX ® ENGAGE™ TABLE OF CONTENTS MASTER TABLE OF CONTENTS FOR ALL SECTIONS Page Safety ....................................ii-viii Installation, Operation, Accessories, Maintenance ................See Instruction Manual Theory of Operation ..............................Section E Troubleshooting and Repair ............................Section F Electrical Diagrams ..............................Section G...
  • Page 11 VRTEX ® ENGAGE™ THEORY OF OPERATION TABLE OF CONTENTS - THEORY OF OPERATION SECTION - Theory Of Operation ......................Section E Input Power And Distribution ...........E-2 Touchscreen Monitor, CPU, USB Thumb Drive, USB Port, VGA Port And Speakers .
  • Page 12 VRTEX ® ENGAGE™ THEORY OF OPERATION Figure E.2 - Input power and distribution UNIGUN 5 VDC SOURCE BRICK 5 VDC PATRIOT INPUT RELAY SWITCH (FUSED) ENTRY MODULE CIRCUIT BREAKER 115/230 VAC 5/12 VDC 50/60 Hz. SPEAKERS TERMINAL INPUT POWER BLOCK FILTER 12 VDC SUPPLY...
  • Page 13 AND SPEAKERS Once the CPU is powered up it becomes the main information processing component of the VRTEX Engage. The touchscreen monitor is the interface between the operator and the CPU. The CPU receives the user commands, via a USB cable, from the touchscreen monitor and sends acceptance information back to the touchscreen monitor via the DVI to VGA adapter and cable.
  • Page 14 The source brick determines the internal operating frequency of the VRTEX Engage. This internal operating frequency can be different depending on the model and which source brick is used. NOTE:...
  • Page 15 Troubleshooting Guide ........... F-4 - F-7 VRTEX Engage Disassembly And Reassembly Procedure ......F-9 5/12 VDC Power Supply Test Procedure .
  • Page 16 HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and repair should be performed by only Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 17 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR PC BOARD TROUBLESHOOTING PROCEDURES 4. Test the machine to determine if the failure symptom has been WARNING corrected by the replacement PC board. NOTE: It is desirable to have a spare (known good) PC board available for PC board troubleshooting.
  • Page 18 CPU may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Automation Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3878.
  • Page 19 4. The graphics card portion of the CPU may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Automation Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3878.
  • Page 20 SEU. See the Wiring Diagram. CAUTION If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Automation Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3878.
  • Page 21 CAUTION If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Automation Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3878.
  • Page 22 VRTEX ® ENGAGE™ NOTES...
  • Page 23 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Automation Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3878. TEST DESCRIPTION This procedure will aid the technician in the disassembly and reassembly of the VRTEX Engage. MATERIALS NEEDED 3/8” Nutdriver Wiring Diagram...
  • Page 24 MOUNTING SCREWS (4) DISASSEMBLY PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Using a 3/8” nutdriver, remove the four screws securing the complete insert assembly to the case assembly. See Figure F.1. 3. Carefully lift the complete insert assembly slightly “up and forward”...
  • Page 25 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR VRTEX ENGAGE DISASSEMBLY AND REASSEMBLY PROCEDURE (continued) Figure F.2 – Source cable connection location FRONT SENSOR 2 SOURCE SENSOR 1 SOURCE CONFIG RS 232 BACK ASSEMBLY PROCEDURE 1. Carefully position the complete insert assembly partially into the case assembly keeping enough clearance to connect the source cable into the patriot SEU.
  • Page 26 VRTEX ® ENGAGE™ NOTES F-12...
  • Page 27 5/12 VDC POWER SUPPLY TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty.
  • Page 28 PROCEDURE 601C to 502D and either the 5 VDC or the 12 VDC is not present, 1. Remove the input power to the VRTEX Engage. the 5/12 VDC power supply may be faulty. Label and disconnect 2. Perform the VRTEX Engage Disassembly Procedure.
  • Page 29 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR 5/12 VDC POWER SUPPLY TEST PROCEDURE (continued) Figure F.4 – 5/12 VDC power supply lead locations 5/12 VDC POWER SUPPLY 502D 601C 801A GND3 701(-) 701A 701D 900(+) F-15...
  • Page 30 VRTEX ® ENGAGE™ NOTES F-16...
  • Page 31 INPUT FILTER TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 32 10. Using a capacitance meter perform the capacitance and PROCEDURE resistance test in Table F.1. 1. Remove the input power to the VRTEX Engage. 11. If any of resistance/capacitance tests fail, the input filter board 2. Make certain that the switched fused entry module (on/off switch) may be faulty.
  • Page 33 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR INPUT FILTER TEST PROCEDURE (continued) Figure F.6 – Input filter board test points TERMINAL B2 TERMINAL B1 (LEAD 501A) (LEAD 601A) TERMINAL B3 TERMINAL B4 (LEAD 501) (LEAD 601) Table F.1 – Capacitance and resistance tests DESCRIPTION TEST POINT TEST POINT...
  • Page 34 VRTEX ® ENGAGE™ NOTES F-20...
  • Page 35 INPUT RELAY TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 36 Figure F.7 – Input relay location INPUT RELAY PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Carefully apply input power to the machine. 4. Press and hold the green “ON” button. Hold for five seconds to start system.
  • Page 37 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR INPUT RELAY TEST PROCEDURE (continued) Figure F.8 – Input relay test points 701C(–) 801B(+) F-23...
  • Page 38 VRTEX ® ENGAGE™ NOTES F-24...
  • Page 39 PATRIOT SEU MODULE TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 40 5/12 VDC PATRIOT SEU MODULE POWER SUPPLY PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Locate the patriot SEU module. See Figure F.9. 4. Carefully apply input power to the machine.
  • Page 41 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR PATRIOT SEU MODULE TEST PROCEDURE (continued) Figure F.10 – Patriot SEU module LED and switch locations FRONT SOURCE SENSOR 1 SENSOR 2 SWITCH CONFIG RS 232 BACK Figure F.11 – 5/12 VDC power supply lead locations 5/12 VDC POWER SUPPLY 701(-)
  • Page 42 USB keyboard to the USB port. 13. Power on the VRTEX and verify operation. 2. Allow the CPU to power up and the VRTEX Engage log on screen to appear. 3. Press the Windows key (next to the spacebar) and the letter D (on the keyboard) to allow the Windows desktop to appear.
  • Page 43 ENTRY MODULE TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 44 Figure F.12 – Entry module location ENTRY MODULE PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Locate the entry module. See Figure F.12. 4. Label and disconnect leads 501, 601 and GND leads from the rear of the entry module.
  • Page 45 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR ENTRY MODULE TEST PROCEDURE (continued) Figure F.13 – Entry module test points REAR TERMINAL REAR FRONT FRONT TERMINAL TERMINAL TERMINAL REAR TERMINAL FRONT TERMINAL Table F.2 – Entry module test points TEST TERMINALS CONDITIONS EXPECTED RESULTS FRONT TERMINAL 501 TO SWITCH OFF...
  • Page 46 VRTEX ® ENGAGE™ NOTES F-32...
  • Page 47 UNIGUN TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 48 (continued) Figure F.14 – Unigun UNIGUN PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Locate the unigun. See Figure F.14. 4. Check for loose or faulty connections on the cable.
  • Page 49 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNIGUN TEST PROCEDURE (continued) Figure F.15 – “Y” adapter and RCA plug location “Y” ADAPTER RCA PLUG Figure F.16 – RCA plug test points RCA PLUG F-35...
  • Page 50 VRTEX ® ENGAGE™ NOTES F-36...
  • Page 51 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 52 11. Label and disconnect USB1 and USB5 cables from the CPU REMOVAL PROCEDURE assembly. See Figure F.20. 1. Remove the input power to the VRTEX Engage. 12. Gently lift the mount panel away from the insert panel and 2. Perform the VRTEX Engage Disassembly Procedure.
  • Page 53 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR MOUNT PANEL ASSEMBLY REMOVAL AND REPLACEMENT PROCEDURE (continued) Figure F.18 – Green lamp holder removal CASE FRONT BEZEL ASSEMBLY LAMP HOLDER GREEN ON BUTTON ASSEMBLY Figure F.19 – Entry module lead locations F-39...
  • Page 54 8. Carefully place the green lamp holder into the bezel assembly. 9. Replace any previously removed cable ties. 10. Using a 3/16” allen wrench, attach the four two-piece aluminum shaft collars. 11. Perform the VRTEX Engage Reassembly Procedure. 12. Perform the Retest After Repair Procedure. F-40...
  • Page 55 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 56 701D 900(+) REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Using a phillips screwdriver, label and disconnect leads 502D, 601C, GND3, 801A, 801, 701, 701A, 701D and 900 from the 5/12 VDC power supply.
  • Page 57 3. Using a phillips screwdriver, connect leads 502D, 601C, GND3, 801A, 801, 701, 701A, 701D and 900 to the 5/12 VDC power supply. See Wiring Diagram. 4. Perform the VRTEX Engage Reassembly Procedure. 5. Perform the Retest After Repair Procedure. F-43...
  • Page 58 VRTEX ® ENGAGE™ NOTES F-44...
  • Page 59 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 60 (LEAD 501) (LEAD 601) REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Label and disconnect leads 501, 601, 601A and 501A from the input filter. See Figure F.23. See Wiring Diagram.
  • Page 61 4. Connect leads 501, 601, 601A and 501A to the input filter. See Wiring Diagram. 5. Perform the VRTEX Engage Reassembly Procedure. 6. Perform the Retest After Repair Procedure. F-47...
  • Page 62 VRTEX ® ENGAGE™ NOTES F-48...
  • Page 63 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 64 701C(–) 801B(+) REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Using a phillips screwdriver, label and disconnect leads 801B, 701C, 501B and 502B from terminals A1, A2, T1 and L1 on the input relay.
  • Page 65 3. Using a phillips screwdriver, connect leads 801B, 701C, 501B and 502B to terminals A1, A2, T1 and L1 of the input relay. See Wiring Diagram. 4. Perform the VRTEX Engage Reassembly Procedure. 5. Perform the Retest After Repair Procedure. F-51...
  • Page 66 VRTEX ® ENGAGE™ NOTES F-52...
  • Page 67 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 68 BACK USB5 REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Label and disconnect the SEN1, source, hub and USB5 cables from to the patriot SEU module. See Figure F.27. See Wiring Diagram.
  • Page 69 3. Make certain that the on/off switch is in the ON position. 4. Using cable ties, secure the patriot SEU module to the mount panel. 5. Perform the VRTEX Engage Reassembly Procedure. 6. Perform the Hardware Initialization (PIMAN.EXE) Procedure, located in the Patriot SEU Module Test.
  • Page 70 VRTEX ® ENGAGE™ NOTES F-56...
  • Page 71 ENTRY MODULE REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty.
  • Page 72 (continued) Figure F.29 – Entry module lead locations REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Label and disconnect leads 501, 601 and the GND lead from the entry module. See Figure F.29. See Wiring Diagram.
  • Page 73 3. Attach the two protective connectors to the center two terminals of the entry module. 4. Connect leads 501, 601 and the GND lead to the entry module. See Wiring Diagram. 5. Perform the VRTEX Engage Reassembly Procedure. 6. Perform the Retest After Repair Procedure. F-59...
  • Page 74 VRTEX ® ENGAGE™ NOTES F-60...
  • Page 75 UNIGUN REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 76 UNIGUN CABLE PATH REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Remove the plastic grommet from the unigun cables. 4. Remove any cable ties securing the source brick cable to the unigun cable assembly.
  • Page 77 4. Using cable ties, secure the source brick cable to the unigun cable assembly. 5. Attach the plastic grommet to the unigun and source brick cable assemblies. 6. Perform the VRTEX Engage Reassembly Procedure. 7. Perform the Retest After Repair Procedure. F-63...
  • Page 78 VRTEX ® ENGAGE™ NOTES F-64...
  • Page 79 CPU REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 80 NOTE: It may be necessary to remove the video card assembly in REMOVAL PROCEDURE order to get access to the fourth mounting screw. To remove 1. Remove the input power to the VRTEX Engage. the video card assembly, using a phillips screwdriver, remove 2. Perform the VRTEX Engage Disassembly Procedure.
  • Page 81 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR CPU REMOVAL AND REPLACEMENT PROCEDURE (continued) Figure F.33 – CPU motherboard mounting hardware locations CPU MOTHERBOARD MOUNTING SCREWS (4) ROUND BUMPERS (4) Figure F.34 – SSD drive mounting hardware location MOUNTING SCREWS (4) SSD DRIVE F-67...
  • Page 82 (continued) 11. Perform the Mount Panel Replacement Procedure. REPLACEMENT PROCEDURE 12. Perform the VRTEX Engage Reassembly Procedure. NOTE: To prevent damage to the CPU assembly be certain to wear a anti-static wristband when working on or near the electronic 13. Perform the Retest After Repair Procedure.
  • Page 83 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 84 GREEN ON BUTTON ASSEMBLY REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Take hold of the lamp holder assembly and gently rotate (counter- clockwise) and remove from the bezel assembly. See Figure F.35.
  • Page 85 4. Install the lamp holder assembly by gently pushing and rotate clockwise into position in the bezel assembly. 5. Perform the VRTEX Engage Reassembly Procedure. 6. Perform the Retest After Repair Procedure. F-71...
  • Page 86 VRTEX ® ENGAGE™ NOTES F-72...
  • Page 87 MONITOR REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 88 Figure F.37 – Monitor lead connections USB4 VGA1 REMOVAL PROCEDURE 1. Remove the input power to the VRTEX Engage. 2. Perform the VRTEX Engage Disassembly Procedure. 3. Perform the Mount Panel Removal Procedure. 4. Perform the CPU Removal Procedure. 5. Label and disconnect the VGA1 and USB4 cables from the monitor.
  • Page 89 4. Connect the VGA1 and USB4 cables to the monitor. See Wiring Diagram. 5. Perform the CPU Replacement Procedure. 6. Perform the Mount Panel Replacement Procedure. 7. Perform the VRTEX Engage Assembly Procedure. 8. Perform the Retest After Repair. F-75...
  • Page 90 VRTEX ® ENGAGE™ NOTES F-76...
  • Page 91 TOUCHSCREEN MONITOR CALIBRATION PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 92 CALIBRATION PROCEDURE display the task bar and shutdown the machine. 1. Remove the input power to the VRTEX Engage. 11. Disconnect the USB mouse and keyboard. 2. Connect a USB mouse and USB keyboard to the USB port on the 12.
  • Page 93 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR TOUCHSCREEN MONITOR CALIBRATION PROCEDURE (continued) Figure F.40 – ELO and arrow icon locations ARROW ELO ICON ICON Figure F.41 – Align F-79...
  • Page 94 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR TOUCHSCREEN MONITOR CALIBRATION PROCEDURE (continued) Figure F.42 – Calibration target Figure F.43 – Beep on touch F-80...
  • Page 95 BIOS SETUP PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 96 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR BIOS SETUP PROCEDURE (continued) Figure F.44 – Door removal 9. In the Boot tab under “Boot Option Priorities”, ensure that Boot SETUP PROCEDURE Option #1 is set to “SanDisk Cruzer Fit...” and Boot Option #2 is 1.
  • Page 97 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR BIOS SETUP PROCEDURE (continued) Figure F.45 – BIOS setup navigation keys Figure F.46 – Set system date and time F-83...
  • Page 98 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR BIOS SETUP PROCEDURE (continued) Figure F.47 – SATA configuration Figure F.48 – SATA mode selection F-84...
  • Page 99 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR BIOS SETUP PROCEDURE (continued) Figure F.49 – Boot Option Priorities Figure F.50 – Save configuration F-85...
  • Page 100 VRTEX ® ENGAGE™ NOTES F-86...
  • Page 101 UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty.
  • Page 102 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.51 – Taskbar location 9. Using the USB mouse, open the control panel by left clicking the UNINSTALL PROCEDURE start icon and selecting control panel. See Figure F.56. 1.
  • Page 103 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.52 – Close crosstrainer.exe REINSTALL PROCEDURE 1. Turn machine on by pressing the green circular button. NOTE: If after performing above step the machine continues to turn off, repeat above step and continue to hold the green button until the machine turns on.
  • Page 104 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.53 – Crosstrainer.exe alert Figure F.54 – Close CMD.exe F-90...
  • Page 105 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.55 – Delete StartUpSim shortcut Figure F.56 – Open control panel F-91...
  • Page 106 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.57 – Uninstall a program Figure F.58 – Delete NVIDIA programs F-92...
  • Page 107 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.59 – Show desktop icons Figure F.60 – Copy StartUpSim shortcut F-93...
  • Page 108 VRTEX ® ENGAGE™ TROUBLESHOOTING AND REPAIR UNINSTALL AND REINSTALL NVIDIA PROGRAMS PROCEDURE (continued) Figure F.61 – Install NVIDIA programs F-94...
  • Page 109 TROUBLESHOOTING AND REPAIR RETEST AFTER REPAIR DESCRIPTION This procedure will aid the technician in testing the basic operations of the VRTEX Engage after any repair or replacement procedure has been completed. 1. Turn machine on by pressing the green circular button.
  • Page 110 VRTEX ® ENGAGE™ DIAGRAMS TABLE OF CONTENTS - DIAGRAMS SECTION - Diagrams ..........................Section G Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2...