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This handbook contains instructions for the installation and operation of
Hint
The technical specifications for each machine along with additional information on assembly, connections and operation are contained in a separate sheet.
In this manual, safety recommendations and other information are structured as follows:
Hazard
If the measures described in the following are not strictly observed there is danger to life and health.
Hazard
If the measures described in the following are not strictly observed there is danger to life and health due to electrical shock.
If the measures described in the following are not strictly observed material damage may be caused.
Hint
A hint contains additional information on the action or instruction described.
Failure to observe these instructions will render the warranty provisions null and void.
Failure to observe these instructions will render the warranty provisions null and void.
Burr caused by production may be present on the metal edges of the unit. Always wear protective gloves when carrying out maintenance work and installation.
In case of a warranty claim exact details on the fault (photograph, if possible) and the indication of type and serial number of the cooling unit are required.
The Scope of delivery includes:
The following parts may be ordered separately:
For installation and maintenance, note the data on the ID plate; it is to be found on the back of the cooling unit casing
The technical details applicable to the cooling unit are in the accompanying supplement sheet or on our homepage (www.pfannenberg.com).
The compressor (1) compresses the refrigerant until high pressure is achieved. During this process temperature increases. In the condenser (2) heat is dissipated to ambient air, the coolant becoming liquid. The condenser fan (5) of the condensator takes ambient air in through the condenser, then it releases the air. In the expansion valve (3) the pressure of the coolant drops. In the evaporator (4) the coolant absorbs heat from the air in the switch cabinet and evaporates. Thus, the air in the switch cabinet cools down. At the same time the air inside the switch cabinet is being dehumidified. The evaporator fan (6) sucks the air out of the switch cabinet via the evaporator, the cooled air flows back to the switch cabinet.
The cooling unit is electronically controlled. For that purpose a temperature sensor records the temperature of the air inside the switch cabinet (7).
The refrigerant is not detrimental to the ozonosphere; it is hardly combustible.
During cooling on the evaporator the moisture removed from the air is collected as condensate. In order to avoid any damage to the switch cabinet and the cooling unit, the condensate must be discharged.
The condensate is evaporated into the surroundings with an integrated evaporator. For safety reasons, there is a drain nozzle on the evaporation unit on which the drain hose is attached.
In order to selectively collect any condensate arising, a condensate collection bottle is available as an accessory (art. no. 18314000100).
Excessive condensation can occur if, for example, the switch cabinet is not sealed or if the internal temperature of the switch cabinet is frequently below the dew point.
If there is excessive condensate during normal operation check the sealings of the switch cabinet.
We recommend that you install a door contact switch to switch off the cooling unit, when the door of the switch cabinet is opened, in order to prevent excessive condensate.
If the cooling unit is mounted on a switch cabinet door, it must be confirmed that the hinges can support the additional weight or that the switch cabinet will not topple over when the door is opened.
Chips may damage the switch cabinet.
If the required cutouts are only made in the switch cabinet just before mounting of the cooling unit, make sure that swarf is not allowed to enter the device hood by using a cover sheet, for example.
Hint
To facilitate installation with heavy units, M8 lifting eyes can be screwed into the upper fixing on the equipment housing. Simple „one man installation" is thereby possible.
The mounting surface of the switch cabinet is to be provided with cutout(s) and holes for air ventilation openings and for securing the unit according to the accompanying sheet.
The drawing on the accompanying sheet also shows the location of the electrical connections and ventilation openings.
The mounting surface of the switch cabinet is to be provided with a rectangular cutout as shown on the accompanying supplement sheet.
The drawing on the supplement sheet shows the location of the ventilation openings after mounting the unit.
Both mains voltage and frequency must correspond to the nominal values indicated on the ID plate of the cooling unit.
Attention: The cooling unit may be damaged if the voltage is too high.
Refers to cooling units for nominal voltages 400 V/460V.
As an option, some units, different to the standard (400 V/460 V), may be connected to a different mains voltage (For voltage range see enclosed sheet).The feed cables on the transformer primary must be unclamped for this.
Attention! The cooling unit may be damaged due to incorrect direction of rotation.
Before switching on the unit, check the phase sequence of the three-phase supply in order to prevent damage to the compressor. Direction of rotation must be to the right (clockwise). The correct pin assignment is indicated by an illuminated LED in the connection area. With a flashing or dark LED the pin assignment must be checked.
The door contact is supplied form the cooling unit with an extra-low voltage (<20V, 20 mA).
No external voltage may be applied
If no door-contact switch is used, the connecting contacts are to be bridged.
For connection of the fault signal line there are 2 connection contacts and/or connecting lines available (see circuit diagram on the Technical Supplementary Sheet)
The installation of the fault signal line is not subject to any special requirements.
The contact may be loaded with max. 230 V, 1A.
(Optional, only for units with Multi-Controller)
To connect the multimaster cables there are in each case 2 connecting contacts (input and output-end) available (see connecting diagram on the rear of the housing).
The contacts are supplied with low voltage (< 20 V, 20 mA) from the cooling unit.
No external voltage may be applied
Block diagram of the Multimaster wiring
For more information see also Multimaster – bus chapter
The cooling unit is provided with an electronic control system. The drawn-in switch cabinet internal air temperature is measured by a temperature sensor. By means of a DIP switch on the control board, different switch cabinet temperatures as well as upper limit temperatures can be selected (see accompanying supplement sheet). With devices with Multi-Controller the adjustment takes place by means of a USB cable and the configuration software ECoolPLANT, including the USB driver software. Exceeding the limit temperature generates an alarm. For units with Multi-Controller, the lower temperature limit can also be monitored.
Ambient conditions and temperature in the switch cabinet must be in accordance with the values indicated in the supplement.
Too little heat transfer at the heat exchanger in the external circuit (condenser)..
The cooling unit may only be operated with cover, otherwise heat dissipation at the condenser is not sufficient, and the cooling unit may be damaged.
Immediately after the switch-on of the service voltage, the unit goes into the start-up/test mode. After that the evaporator fan continues to run. Compressor and condenser fans run on as required (the temperature of the switching threshold (Tset) has been reached, or are switched off (temperature lower than switching threshold (Tset)).
The cooling unit with standard controller has an operational display in the form of an LED on the external hood of the unit. If the light of this indicator remains on when the supply voltage is applied it shows that the unit is in the normal operating mode. If a fault occurs or if the unit is in the start-up or test mode, this indicator lights up in various flashing sequences which make it easier to diagnose fault in the unit (see Sections "Unit characteristics" and "What to do if")
The cooling unit with multicontroller has a temperature display.
The test mode is basically activated after renewed connection of the supply voltage and is independent of the instantaneous ambient conditions when the door contact is closed.
First of all the unit runs through a start-up mode lasting 30 seconds which is followed by a test mode lasting 30 seconds.
Modus | Time curve | Characteristics |
Start-up mode | t = 0s - < 30s t = 30s t = 32s | No function Internal fan start up External fan and compressor start up Flashing sequence of the status indicator: "off-dark-light-dark-off". Fault signal contact is closed. |
Test mode | t >34s – 64s. | Compressor and fans remains in operation during the period. Flashing sequence of the status indicator: "off-dark-light-dark-off". Fault signal contact is open. Should a fault arise during the test mode, the unit goes into the fault mode and the status indicator lights up according to the fault state (see chapter on Fault diagnosis) |
The start-up mode is always additionally activated when the door limit switch is closed (see Section "Door contact")
To avoid an increased production of condensate and for safety reasons a door limit switch should be connected to the terminals provided (see circuit diagram in the interior panel behind the internal fan or in the accompanying supplement sheet)
By the opening of the switch cabinet door and thus the opening of the switch all of the motors of the cooling unit are immediately switched off. After closing of the door the start-up mode (see Section "Unit characteristics") is run through which ensures a restart-up of the cooling unit with a time lag.
The signalling of a fault in the cooling unit is effected by the breaking of a potential-free contact (see Section "What to do if"). In this way a cable breakage in the fault signalling line is also signalled.
(Optional, only for units with Multi-Controller)
(Optional, only for units with Multi-Controller)
In the multimaster configuration, cooling operation is initiated by the cooling unit which reaches the operating threshold (Tsetp. + 2K) first. All of the cooling units connected to the multi-master bus switch to cooling operation. The cooling mode is terminated by the unit which is the last to go below the operating threshold (Tsetp. - 2K).
For all cooling units which are operated in combination through a Multi-Master control, the execution of the energy function is switched off by the cooling command of one of the units from the combination.
After the last cooling command, the cooling units return to energy mode after the lapse of the set delay time
By means of a DIP switch (standard controller) or using the USBinterface (Multi-Controller), various switch cabinet temperatures as well as limit temperatures can be selected.
The location of the DIP switch on the control board is shown in the circuit diagram.
The coding options are represented on the circuit diagram (Standard-Controller). The circuit diagram is adhered to the interior panel behind the internal fan and shown in the accompanying supplement sheet.
Starting with a particular set-temperature in the switch cabinet, an upper limit temperature can be selected which, if exceeded, will generate an alarm. On units with Multi-Controller, the lower temperature limit can also be monitored. See accompanying supplement sheet for factory settings.
Hint:
The ECoolPLANT service kit (article no.: 18310000002) can be used in combination with a PC for optimal maintenance, diagnosis and unit status monitoring of cooling units with multi-controllers.
The ECoolPLANT service kit is a Pfannenberg software package that, with the aid of the provided USB-cable (type A/B), allows the following information to be visualised:
Please find more detailed information about the ECoolPLANT software and the possibility to download the software free of charge on the Internet at www.pfannenberg.com;
Changes to the parameters of the unit set in the works may be made only by authorised persons!
Isolate the cooling unit from the mains before changing the DIP-switch settings. Otherwise the modified settings won't be accepted.
Hazard!
Isolate the cooling unit from the mains before carrying out any cleaning or maintenance operations.
The cleaning intervals depend upon the relevant operating conditions. In particular observe the following instructions.
Proceed as follows:
Protect the electric components against leakage.
Damage to louvres.
Do not use any pointed or sharp-edged objects. The ribs should not be compressed or damaged during the cleaning process.
Damage to electric connections on the covering hood
If the covering hood is removed, the electric plug-in connections on the inside must be removed by hand. During fitting do not forget to plug-in!!
Damage to the filter mat.
Do not wring the filter mat. Avoid too solid a water jet.
The cooling circuit, as a maintenance-free, hermetically sealed closed system, is filled at the factory with the necessary coolant, checked for leakages and is subjected to a functional check run. The cooling unit is largely maintenance-free. The components around the external air circuit require maintenance and cleaning depending upon the ambient conditions (see Section "Cleaning and Maintenance").
After each service, the full performance capacity of the condensate run-off should be checked.
If the cooling unit is not in use for a longer period, disconnect it. Ensure that unauthorised persons cannot start the cooling unit.
When the cooling unit is no longer needed, it must be disposed of by authorized specialist personnel in accordance with all applicable environmental protection regulations. (see also Section "General Information")
It is essential that the refrigerant in the cooling system is properly removed by suction. Refrigerant emissions must be prevented.
... in spite of your care and attention a fault occurs?
Check the following points first. If the fault is not then cleared, call an authorized specialist.
General errors
Fault | Possible cause(s) | Remedy |
Unit fails to cool, fan in an internal airflow circuit is running | Temperature setting too high. | Check temperature setting. |
Unit fails to cool sufficiently | Threshold values for usage exceeded. | Check ambient temperature and internal load. |
Lack of coolant. | Call authorized specialist, check unit for leaks. | |
Heat exchanger contaminated. | Clean heat exchanger. | |
Fan in internal airflow circuit faulty. Fan in external airflow circuit faulty. | Call authorized specialist, replace fan. | |
Air not circulating properly inside the switch cabinet. | Check assemblies and air circulation inside switch cabinet. Air intake and exhaust into/from cooling unit into switch cabinet must be unimpeded. | |
Unit only cools irregularly | Coding switch incorrectly set or defective. | Set higher temperature at thermostat. |
Condensate accumulates in switch cabinet | Blow-out temperature too low. | Close switch cabinet door. |
Switch cabinet not sufficiently sealed. | Remedy leakage at switch cabinet. | |
Condensate fails to drain | Condensate drainage clogged. | Clean condensate drainage. Condensate drainage hose must be inclined downward without showing a bend. |
Condensate runs out of the unit | The condensate evaporator is defective or too much condensate accumulates. | Replace the fuses for the condensate evaporator. |
Switch cabinet not sufficiently sealed. | Remedy leakage at switch cabinet. |
Fault diagnosis
If a fault occurs in the cooling unit, the status indicator goes over to flashing mode which in conjunction with the unit characteristics is to make initial fault diagnosis easier.
Flashing sequences in the fault mode can be:
Status indicator, flashing sequence 1: (User error) | ![]() | (5s, 1s, 1s, 1s) with periodic repetition |
Status indicator, flashing sequence 2: (Unit fault) | ![]() | (1s, 1s) with periodic repetition |
Status indicator, flashing sequence 3: (Test/start-up mode) | ![]() | (1s, 1s, 1s, 1s) with periodic repetition |
Pfannenberg units with Multi-Controller
When using a unit with Multi-Controller, the fault indication is given in the form of an error code on the temperature display. To classify the error code, refer to the „Operating Instructions Temperature display unit" provided with the documentation for the unit.
Hint:
The legibility of the display may be limited due to electromagnetic disturbances.
Pfannenberg units with Standard-Controller
The following table describes the technical cause as well as the fault remedy as a function of the unit characteristics.
Pos | Unit characteristics | Technical causes | Fault remedy | |
1 | Compressor: | OFF | There is no supply of voltage to the unit. | Check back-up fuse and/or connect supply voltage |
Internal fan: | OFF | |||
External fan: | OFF | |||
Status LED: | OFF | |||
Fault signal contact: | open | |||
2 | Compressor: | ON | The test mode of the unit is active. This mode is left automatically at the latest after 60 s. | The unit switches to test mode once after each new connection to the power supply. No remedy of fault necessary. |
Internal fan: | ON | |||
External fan: | ON | |||
Status LED: | flashing (seq. 3) | |||
Fault signal contact: | open | |||
3 | Compressor: | OFF | The input for the door limit switch is open e.g. as a result of a switch cabinet door not closed or a bridge not set. | Insert link, close door contact switch or, with an engaged door contact switch, close the door |
Internal fan: | OFF | |||
External fan: | OFF | |||
Status LED: | flashing (seq. 1) | |||
Fault signal contact: | closed | |||
4 | Compressor: | OFF | High pressure pressostat or motor protection switch has responded (overheating) or Wrong connection assignment. Compressor switches on again automatically after the fault has been remedied (cooling) with a delay of 30 s. | Clean or replace filter or clean heat exchanger in the external circulation. Possibly check the power dissipation in the switch cabinet to the installed cooling capacity of the air conditioner. Check the connection assignment, see incorrect phase sequence chapter |
Internal fan: | ON | |||
External fan: | OFF | |||
Status LED: | flashing (seq. 2) | |||
Fault signal contact: | open | |||
5 | Compressor: | OFF | Unit adjustment by means of the coding switch on the control electronics is not plausible. The unit setting must be changed. | Observe the operating instructions and note the coding key of the coding switch. |
Internal fan: | OFF | |||
External fan: | OFF | |||
Status LED: | flashing (seq. 1) | |||
Fault signal contact: | open | |||
6 | Compressor: | ON | The upper temperature limit (T L2) of the switch cabinet has been exceeded. | Clean or replace filter or clean heat exchanger in the external circulation. Possibly check the power dissipation in the switch cabinet to the installed cooling capacity of the air conditioner. |
Internal fan: | ON | |||
External fan: | ON | |||
Status LED: | flashing (seq. 1) | |||
Fault signal contact: | open | |||
7 | Compressor: | OFF | The lower temperature limit of the switch cabinet has been exceeded or the water level in the condensate collection pan is too high (only with optional level monitoring). | Additionally install a heater or a fan-forced heater if necessary. Check drain for blockage or fouling. Check for correct installation of the run-off tube. Note that particularly much condensate is produced if the switch cabinet is poorly sealed or the doors are constantly open. |
Internal fan: | ON | |||
External fan: | OFF | |||
Status LED: | flashing (seq. 1) | |||
Fault signal contact: | open | |||
8 | Compressor: | ON | The temperature sensor TS1 is defective or has not been detected. | Replace the contact sensor TS1 or replace the complete electronic control with a fixed- wired temperature sensor. Get in touch with the service department. |
Internal fan: | ON | |||
External fan: | ON | |||
Status LED: | flashing (seq. 2) | |||
Fault signal contact: | open | |||
9 | Compressor: | normal control characteristics | In the switch cabinet, if a short circuit in the air circuit* occurs, no effective cooling of the switch cabinet is possible. Air-conditioning is requested within short cycle times. | Relocate the power components in the switch cabinet or relocate the cooling unit. Select a top mounting cooling unit or side-mounting cooling unit as an alternative depending on the space situation. |
Internal fan: | ON | |||
External fan: | normal control characteristics | |||
Status LED: | flashing (seq. 1) | |||
Fault signal contact: | open |
* Air short-circuit: An air short-circuit develops, if cool air at the air outlet of the cooling unit is led by means of power components built directly in front of it in an unfavourable way, not into the switch cabinet, but directly to the air inlet of the cooling unit. The consequence is overheating of the power components due to the lack of cooling.
Fault not rectified?
If the fault is not rectified now, please call authorised technical personnel. (technical.support@pfannenberg.com)
Cooling units produced by Pfannenberg are designed for dissipating heat from switch cabinets (IP 54). During each cooling process condensate can be produced. The cooling unit is only suitable for stationary operation.
The cooling unit may only be used under the ambient conditions specified on the accompanying supplement sheet.
The cooling unit is to a large measure maintenance-free (see Section "Cleaning and Maintenance").
Every other use is considered as non-authorized use making any warranty null and void.
The electrical equipment must be regularly checked. Any faults such as loose connections or scorched cables must be removed immediately.
Work on the cooling system and on electrical components may only be carried out by authorized specialist personnel.
Compliance with applicable safety and environmental regulations is mandatory.
Isolate the cooling unit from the mains before carrying out any cleaning or maintenance operations. Only original spare parts may be used. Please find spare parts in the accompanying supplement sheet or at www.pfannenbergspareparts.de.
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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