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Pre-Installation
Guidelines & Checklist
Dry Ice Manufacturing System – Pelletizers
PE 80
Revision 9
The Cold Jet Project Lead and Customer Project Lead who will oversee the successful
installation of the pelletizer and maximize the performance of the new dry ice manufacturing.
system:
Cold Jet Project Lead
Customer Project Lead
Telephone
Telephone
Email
Email
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Summary of Contents for Cold Jet PE 80
- Page 1 Dry Ice Manufacturing System – Pelletizers PE 80 Revision 9 The Cold Jet Project Lead and Customer Project Lead who will oversee the successful installation of the pelletizer and maximize the performance of the new dry ice manufacturing. system: Cold Jet Project Lead...
- Page 2 Cold Jet and the client and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
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Page 3: Table Of Contents
Table of Contents Table of Contents ........................2 Introduction ........................... 4 Unpacking and preparation before installation................5 Pre-Installation by the Customer ....................5 Production Space Requirements ....................5 Liquid CO₂ Supply System ....................... 6 Dewar Option ......................... 7 Liquid CO₂ Degasser System ....................8 CO₂... -
Page 5: Introduction
Providing an indoor space with standard industrial flooring. • Installing a liquid CO₂ tank and supply pipeline system up to the connection point at the pelletizer (the PE 80 pelletizers is supplied with a 5 meter (16.5 IN) insulated liquid CO₂ flex hose) •... -
Page 6: Unpacking And Preparation Before Installation
Unpacking and preparation before installation. This machine was assembled and tested at Cold Jet's test center before being created and shipped as one unit. Follow the steps below to unpack and inspect the machine from the shipping container. Examine the transport box for any damage occurred during transportation. -
Page 7: Liquid Co₂ Supply System
Liquid CO₂ Supply System Cold Jet recommends the supply line for the liquid CO₂ from the storage tank to the pelletizer to be direct (with limited bends) and well insulated. Before reaching the pelletizer, the pipeline must have an upwards inclination of 2%. Bends or deflections must not be right angled, the recommended radius of the bending would be equal to 5x the internal diameter of the pipe. -
Page 8: Dewar Option
230-liter Dewar. When using a LCO2 dewar the PE 80 pelletizer may generate a “low CO2 pressure” error and shut down when the incoming pressure drops below 13 bar (188 psi). To maintain adequate pressure and optimize consumption of the dewar’s available LCO2, a separate high pressure CO2 food-grade... -
Page 9: Liquid Co₂ Degasser System
Liquid CO₂ Degasser System To achieve a consistent, high-quality supply of liquid CO₂ to the pelletizer, Cold Jet recommends the installation of an automatic gas venting system, such as the Armstrong Kit. Installing an automatic gas venting system will improve the performance of the pelletizer and increase dry ice production. -
Page 10: Electrical Service & Supply
The main circuit must be suitable for proper lock out / tag out in accordance with international and national standards and requirements. Electrical Service & Supply PE 80 Voltage AC/ Frequency (50Hz) 3 x 400 VAC/50Hz Upstream supplier fuse (max) -
Page 11: Degassing
Degassing The pelletizer should be mounted with a degassing hose. The machine does not have a degassing hose attached, this is required to be added according to the specific installation on site. If a hose is not attached, the pelletizer will vent where the machine is located. The pelletizer is delivered with a male cam coupling to connect the degassing hose. -
Page 12: Carbon Dioxide (Co₂) And Dry Ice Properties
2. Shut-off valve 6. Gas vent release 3. Inlet pressure gauge 7. Outlet to PE 80 Pelletizer 4. Outlet pressure gauge Carbon Dioxide (CO₂) and Dry Ice Properties At a temperature of -15°C (5°F) under normal atmospheric pressure, carbon dioxide has a density of 1.87 kg/m3 (0.12 lb/ft3) and is 1.5 times heavier than air. - Page 13 Therefore, CO₂ concentrations at 3-5% causes headaches, fast breathing and discomfort while higher concentrations may cause unconsciousness, suffocation or respiratory arrest. The legal exposure limit set by OSHA is a 0.5% average over an 8-hour workday. Always use a CO₂ monitoring/alarm system when working with machinery that emits CO₂ in a confined room/space.
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Page 14: Pre-Installation Checklist
If you have requested and ordered Cold Jet to execute onsite commissioning, start-up and training please complete below checklist and send it to your contact at Cold Jet or our service mailbox service@coldjet.com (Americas + APAC) or service.eu@coldjet.com... -
Page 15: Pre-Installation Confirmation Form
Pre-Installation Confirmation Form I hereby verify the pre-installation preparations listed above have been completed. Customer: ________________________________________________________________________________ Order: ________________________________________________________________________________ Owner/Contact: ________________________________________________________________________________ Signature: ________________________________________________________________________________ Date: ________________________________________________________________________________ Notes/Remarks to Cold Jet: _______________________________________________________________________________... - Page 16 Notes...
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Page 17: Contact Information
Phone (After hours): +1(513)440-3619 Email: service.eu@coldjet.com Email: service.eu@coldjet.com Spain – Cold jet Madrid Poland – Cold Jet Sp. Z o.o. C/ Oporto, Portal, 3 ul. Łukowska 12, Oborniki, Pol.Ind. Europolis Poland, 64-600 28232 Las Rozas de Madrid, Madrid, Spain Phone: +48 798 33 88 00...
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