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Troubleshooting
Related Manuals for Schweißkraft CRAFT-STICK 403 CEL
Summary of Contents for Schweißkraft CRAFT-STICK 403 CEL
- Page 1 Operating Instructions Electrode Inverter CRAFT-STICK 403 CEL CRAFT-STICK 403 CEL...
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Page 2: Table Of Contents
16.1 Ordering spare parts........29 itly permitted. Contraventions are liable to compensa- 16.2 Spare parts drawing........30 tion. 17 Electrical wiring diagram....31 Subject to technical modifications and error. 18 EC-Declaration of Conformity.... 32 19 Notes ............ 33 CRAFT-STICK 403 CEL | Version 1.03... -
Page 3: Introduction
We are always interested in valuable experience and to death or severe injuries if they are not avoided. knowledge gained from using the application-which then could be shared and be valuable to develop our products even further. CRAFT-STICK 403 CEL | Version 1.03... -
Page 4: Personal Protective Equipment
- Use only original spare parts. - Disconnect the power plug before repair, maintenance or after use. - Make sure that the ON-OFF switch is switched off when plugging the plug into the socket to prevent acci- dental start-up. CRAFT-STICK 403 CEL | Version 1.03... -
Page 5: Safety Labels
(VGB 15) must be taken into account. The main risks are: • Fire and explosion hazard, • Pollutants (gases, vapors, smoke / dusts), • optical radiation, • electrical hazard / electric shock, • handling errors. CRAFT-STICK 403 CEL | Version 1.03... -
Page 6: Intended Use
Wear dry and non-punc- ture gloves to insulate hands. - In semi-automatic or automatic wire welding, the electrode, electrode coil, welding head, nozzle or semi-automatic welding gun are also electrically "hot". CRAFT-STICK 403 CEL | Version 1.03... -
Page 7: Technical Data
4.2 Type plate 4.1 Table Technical data CRAFT-STICK 403 Length (Product) ca. [mm] Width/depth (Product) ca. [mm] Fig. 2: Type plate CRAFT-STICK 403 CEL Height (Product) ca. [mm] Weight (Netto) ca. [kg] 21,7 Transport, packaging and Supply voltage [V] storage... -
Page 8: Operating Principle
DANGER! ELECTRICAL VOLTAGE common and easy-to-use welding process. Do not use the device outdoors in the rain! Rod electrode Operating principle The CRAFT-STICK 403 CEL welding machine is an Coating electrode inverter for welding with all common rutile, Melted Core rode... - Page 9 This may create an arc scratch, which re- based on weld strength, weld position, electrode specifi- quires you to lift the arc in the weld groove. cation, welding current and user capabilities, etc.. CRAFT-STICK 403 CEL | Version 1.03...
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Page 10: Principle Of Tig Welding
Lift-arc ignition: = contact ignition during TIG welding smooth and free of porosity and have a good appear- with minimum current. No sticking of the TIG electrode. ance. CRAFT-STICK 403 CEL | Version 1.03... -
Page 11: Description Of The Control Elements
Fig. 13: Device view CRAFT-STICK 403 CEL "+" - Pole socket: Connection for the welding elec- trode or the ground terminal when using the TIG function. - Page 12 - Easy ignition of the arc. - Increased spattering. - Enables a good depth of melt When welding thin sheets, the risk of burn- through in- Fig. 15: Controller for adjusting the welding current creases. CRAFT-STICK 403 CEL | Version 1.03...
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Page 13: Scope Of Delivery
They can cause an ex- area. plosion even though they have been "cleaned". - Vent hollow parts or containers before heating, cut- ting or welding. They can explode. CRAFT-STICK 403 CEL | Version 1.03... - Page 14 Interference may occur in the following areas / the UV radiation of the arc. devices. For this, appropriate countermeasures must be taken: - Data transmission systems, - Communication systems - Control, - Safety devices - Calibration and measuring devices. CRAFT-STICK 403 CEL | Version 1.03...
- Page 15 ATTENTION! The CRAFT-STICK 403 CEL welding machine enables welding with all common rod electrodes. The device has Danger caused by smoke and fumes! the automatic functions "Hot Start", "Anti-Stick" and "Arc - Shielding gases used in arc welding can displace Force".
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Page 16: Operating Conditions
If the supply voltage constantly exceeds the safe working voltage range, the service life of the welding ma- chine is shortened. The following measures can be ap- plied: CRAFT-STICK 403 CEL | Version 1.03... -
Page 17: Welding With Rod Electrode (Mma)
The electrode holder cable must be connected to the ¨ + ¨ connection - according to the instructions of the elec- trode manufacturer. Step 1: Connect the cables to the respective connection pole on the unit and tighten clockwise (bayonet lock). CRAFT-STICK 403 CEL | Version 1.03... -
Page 18: Wig-Welding
5 to 10 l / min. amount, de- pending on the application. Check that the gas pressure is constant and stable. Step 6: Check the mains connection and connect the de- vice to the mains. CRAFT-STICK 403 CEL | Version 1.03... -
Page 19: Duty Cycle And Thermal Protection
The electrode inverter has an optimized volt-am- Relationship between welding current and pere characteristic (see diagram). The relationship duty cycle for the CRAFT-STICK 403 CEL at between nominal voltage U2 and welding current U1 = 400V I2 is as follows: If I2 ≤... - Page 20 Set the potentiometer VR3 mum on the power display mismatched. (RT1) on the potentiome- does not match the current ter. The maximum current is Set the potentiometer VR4 mismatched. (RT1) on the potentiome- ter. CRAFT-STICK 403 CEL | Version 1.03...
- Page 21 Reduce the duty cycle. connected to the power (Work intermittently). supply at the same time. Overcurrent protection Unusual electricity in the Check and repair the main main circuit. circuit and the inverter PCB (Pr2). CRAFT-STICK 403 CEL | Version 1.03...
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Page 22: Welding Electrodes
6. Wrong electrode for the intended adequate penetration. welding position. 5. Clean the edge before welding. 6. Use electrodes appropriate to the position in which welding is requi- red, otherwise removal of the slag will be difficult. CRAFT-STICK 403 CEL | Version 1.03... -
Page 23: Tig Welding
4. Choose the right gas type. 4. Use of the wrong gas. 5. Make sure there is good contact 5. Poor contact between ground between the grounding clamp and clamp and workpiece. the workpiece. CRAFT-STICK 403 CEL | Version 1.03... -
Page 24: General Troubleshooting
In the crater, the electrode should remain Overcurrent when welding thin sheets. for a short time or a short period of time to round off and alter the electrode. After the molten bath is filled with metal, remove the crater. CRAFT-STICK 403 CEL | Version 1.03... - Page 25 The residual stress is caused by great res- ons before use. Remove the contaminants traint intensity. before use and reduce the hydrogen con- Residual hydrogen in the welding gap. tent. Use appropriate parameters and heat. Immediately dehydrate after welding. CRAFT-STICK 403 CEL | Version 1.03...
- Page 26 Charge protection signal of the bat- tery Error fan / ventilation wheel Short circuit of the water circulation Communi- Connection problems between the cation wire feed and the power source Connection error Connection error robot Connection error WIFI CRAFT-STICK 403 CEL | Version 1.03...
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Page 27: Care, Maintenance And Repair
To ensure that the device is always in good opera- ting condition, regular care and maintenance work must be carried out. Step 1: Disconnect the power plug from the power outlet. Step 2: Clean the outside of the device with a dry cloth. CRAFT-STICK 403 CEL | Version 1.03... - Page 28 Annual audit Measure the isolation impedance along the If it is below 1MΩ, the insulation is damaged main circuit, circuit board and enclosure. and must be replaced or reinforced. CRAFT-STICK 403 CEL | Version 1.03...
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Page 29: Disposal, Recycling Of Old Equipment
Environ- The fan for the CRAFT-STICK 403 CEL must be ordered. ment and health are endangered by improper disposal. The fan has the number 3 in the spare parts drawing 1. -
Page 30: Spare Parts Drawing
The following drawing are intended to help in case of service, to identify necessary spare parts. To order send a copy of the spare parts drawing with marked components to your dealer. Fig. 22: Spare parts drawing CRAFT-STICK 403 CEL CRAFT-STICK 403 CEL | Version 1.03... -
Page 31: Electrical Wiring Diagram
Electrical wiring diagram 17 Electrical wiring diagram Fig. 23: Electrical wiring diagram CRAFT-STICK 403 CEL | Version 1.03... -
Page 32: Ec-Declaration Of Conformity
The device is built and tested to Class A standard EN 60974-10. This Class A welding equipment is not intended for use in residential areas where power is supplied by a public low voltage power supply system. Responsible for documentation: Kilian Stürmer, Stürmer Maschinen GmbH, Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt Hallstadt, 21.08.2019 ______________________ Kilian Stürmer Manager CRAFT-STICK 403 CEL | Version 1.03... -
Page 33: Notes
Notes 19 Notes CRAFT-STICK 403 CEL | Version 1.03... - Page 34 www.schweißkraft.de...
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