Page 1 XT560G Tractor XT560G TRACTOR OPERATION, MAINTENANCE AND PARTS MANUAL Issue 1.4, June 2024 XT560G18, 19, 21...
Page 2: Contact Details
Limited. All possible care has been taken in the preparation of this manual, but Avro GSE, its agents and distributors accept no liability for any inaccuracies that may be found. This manual reflects the state of the product at its date of issue, but further enhancements while in service may mean that the manual does not precisely reflect your system.
Page 3: Applicability Of This Manual
XT560G Tractor APPLICABILITY OF THIS MANUAL XT560G Tractors with a Manufacture Year of 2018 - 2021 (MY2018 - 2021) with Serial Numbers 218086803-218086981, 218088248-219080785, 221085212-222082170. If this manual does not correspond to the Manufacture Year (MY) of your Tractor, the correct manual can be obtained from AvroGSE using the contact details given inside the Front Cover of this manual.
Page 4 XT560G Tractor PAGE INTENTIONALLY LEFT BLANK Page 4 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 5: Table Of Contents
XT560G Tractor TABLE OF CONTENTS APPLICABILITY OF THIS MANUAL ........................... 3 TABLE OF CONTENTS .............................. 5 LIST OF ABBREVIATIONS ............................7 SAFETY ..................................8 LETHAL DANGER – CARGO USE ONLY........................8 LETHAL DANGER – DO NOT USE ON PUBLIC ROADS ....................8 LETHAL DANGER –...
Page 6 XT560G Tractor FUEL, LUBRICANTS AND CONSUMABLES ......................39 LUBRICATION ................................ 41 TROUBLESHOOTING AND FAILURE DIAGNOSIS....................43 REPAIR .................................. 50 ELECTRICAL SCHEMATICS ............................. 52 EXPLODED PARTS VIEWS & PARTS LISTS ........................73 BODY & EXTERIOR ..............................74 SEATS ..................................86 CAB ..................................88 CONTROLS AND INSTRUMENTS ...........................
Page 7: List Of Abbreviations
XT560G Tractor LIST OF ABBREVIATIONS Amp (Ampere) light emitting diode Centigrade maximum cubic centimetres Malfunction Indicator Lamp c/w complete with millimetres DBP Draw bar Pull Megapascal (1 MPa = 1 Nmm = 145 lbs/in Deg degree (temperature) miles per hour Dia.
Page 8: Safety
XT560G Tractor SAFETY Observe the following safety precautions. LETHAL DANGER – CARGO USE ONLY The Tractor is designed to tow airport ground support equipment only. Do not exceed the Tractors’ towing capacity. It is dangerous to do so and an accident or damage to the Tractor may result.
Page 9: Warning - Burn Hazard
XT560G Tractor WARNING – BURN HAZARD Hot water in the radiator will scald. Make sure that the engine has cooled down before removing the radiator cap. Wear Personal Protective Equipment (PPE) including eye shields or protective goggles, and suitable protective gloves.
Page 10: Warning - Heavy Items
XT560G Tractor WARNING – HEAVY ITEMS Always use correct manual handling techniques. For items positioned below mid- lower leg height, safe lifting capacity is 10 kg (5 kg if not close to your feet) for an able-bodied man and 7kg (3 kg if not close to your feet) for an able-bodied woman.
Page 11: Precaution - Operator Training
XT560G Tractor PRECAUTION – OPERATOR TRAINING ONLY people who have been FULLY TRAINED AND AUTHORIZED to operate this type of Tractor are permitted to start, operate , and shut down the Tractor. Anyone operating or maintaining the Tractor must understand the potential risks and hazards associated with it BEFORE they operate the Tractor.
Page 12: Precaution - Safe Working Practices
XT560G Tractor PRECAUTION – SAFE WORKING PRACTICES Be aware of the Tractor’s working parts. Keep hands, feet, and loose clothing away from the Tractor’s moving parts. DO NOT operate a Tractor that is need of repair. Perform scheduled maintenance in accordance with the maintenance procedures given in this manual.
Page 13: Introduction
INTRODUCTION The function of the XT560G Tractor is to act as a baggage tractor, towing aircraft ground support equipment (GSE) within the confines of airports. The Tractor is NOT suitable for use on public roads. Multiple GSE can be linked together for towing, up to the towing limit of the Tractor and the regulation limits of the relevant airport/transport authorities.
Page 14: Specification
XT560G Tractor SPECIFICATION The specification of the XT560G Tractor is given in the following Table. Table 1 XT560G Tractor specification XT560G Tractor Value Units Notes Dimensions Length (overall) 3353 Includes towing couplers 132.0 Width 1440 56.7 Height (without cab) 1778 70.0...
Page 15 XT560G Tractor XT560G Tractor Value Units Notes Storage temperature range -30 to +50 deg C Ambient temperature (with Cab) -22 to +122 deg F Storage indoors recommended Operating temperature range -20 to +50 deg C Ambient temperature (without Cab) -4 to +122...
Page 16: Description
XT560G Tractor DESCRIPTION Windshield wiper Side Door Lower Glass Warning Beacon Indicator Lights Side Rear Glass LED Headlights Wing (side View) Mirror Front Coupler Door Handle Figure 2 – XT560G Tractor exterior Page 16 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 17 XT560G Tractor Heater vent Start/Ignition switch Turn Signal/Headlamp control Heater Dash Display Screen Accelerator pedal Switch for Rear Working Light Brake pedal Windscreen Wiper Switch EMERGENCY STOP switch Heater rotary switch/control Figure 3 –Driving controls Issue 1.4, June 2024 Page 17...
Page 18 XT560G Tractor Left turn signal MIL fault indicator Park brake indicator Check engine indicator Neutral (gear) position indicator Menu item select button Preheat Menu down button Digital display Fault code and alarm display area Charge indicator Menu up button Engine oil pressure warning...
Page 19: Lethal Danger - Do Not Alter Factory Settings
XT560G Tractor ➢ Operational hours meter. The Tractor control system includes a series of settings that are pre-set at the factory. These factory settings optimise the towing performance and safety of the Tractor. DO NOT attempt to alter the factory settings.
Page 20 XT560G Tractor Figure 6 - Gear Shift (2018 models only) The Gear Shift has four positions: Shift Position Gear Forward, Low Speed gear. Use this gear when maximum towing force is required, and when the Tractor is on a down gradient. This gear provides maximum torque.
Page 21: Functional Description Of Main Automotive Assemblies
ENGINE For the description and technical details of the engine , refer to the Power Solutions International “4G Mobile Diagnostics Manual” and “2.0 & 2.4L Service Manual” that accompany this manual for the XT560G Tractor. Issue 1.4, June 2024 Page 21...
Page 22: Automatic Transmission
XT560G Tractor AUTOMATIC TRANSMISSION Reverse clutch Impeller stator Reverse shaft Pump wheel Second forward clutch Turbine First forward clutch Output shaft Connecting plate Countershaft Input shaft Figure 8 - Automatic Transmission – cross sectional view Page 22 Issue 1.4 June 2024...
Page 23: Drive Shaft
XT560G Tractor The Tractor is fitted with a 2-speed A/T, symmetrical, 3-element, 1-stage, 2-phase, Torque Converter. It possesses the advantages of being easy to operate and good performance; it’s maximum efficiency can reach 92%. The Automatic Transmission is easy to operate and provides good performance. The Transmission type is two-speed forward and one-speed reverse, constant-mesh, and is controlled by a pressure regulating valve and a magnetic valve.
Page 24: Drive Axle
XT560G Tractor DRIVE AXLE The structure and main components of the Drive Axle are shown in Figure 9, below. Drive Unit Assembly - Differential Drive wheel Vent screw plug - breather Wheel hub Axle housing Drive shaft Axle tube Rear Brake Assembly...
Page 25: Brake System
XT560G Tractor BRAKE SYSTEM The Tractor has two braking systems, a Foot Brake System, and a Parking Brake (Hand Brake). The Foot Brake System is a four-wheel braking system. Brake fluid from the main cylinder is routed via a ratio valve to the four independent brakes.
Page 26: Suspension Systems
XT560G Tractor Left trailing arm Tie rod assembly Rocker arm Track rod assembly Right trailing arm Front wheel Figure 11 - Steering rod SUSPENSION SYSTEMS The front suspension (Figure 12) is of the longitudinal arm independent suspension type. A pair of coil springs with double-action hydraulic shock absorbers (1) mounted on the front trailing arms absorb shocks, while a pair of rubber bump stops (2) reduce shock when the suspension reaches full compression.
Page 27 XT560G Tractor Front shock absorber King pin Rubber bump stop Front tire Steering knuckle Front brake assembly Figure 12 - Front suspension system The rear suspension is comprised of pair of leaf springs with double-action hydraulic shock absorbers to absorb shocks, while a pair of rubber bump stops (2) reduce shock when the suspension reaches full compression.
Page 28 XT560G Tractor Lever Towing pin Linkage with lifting handle Bracket (for towing pin) Figure 13 - Rear towing device Page 28 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 29: Refuelling
XT560G Tractor REFUELLING Refer to Figure 14 and refuel the Tractor as follows: WARNING – PETROLEUM – FIRE AND HEALTH HAZARD Fuel expands when heated. Expanding fuel in an over full tank can cause spills and leaks. Do not overfill the fuel tank.
Page 30 XT560G Tractor Figure 14 – Refuelling Page 30 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 31: Operation
XT560G Tractor OPERATION Before starting the Tractor: ➢ Make sure that the EMEGENCY STOP swich is in the open position, and the Gear Lever is in the Neutral position. ➢ Rotate the Start Switch in a clockwise direction to the On position. The instrument panel will activate, and the Tractor will self-test for approximately 2 to 3 seconds.
Page 32: Storage
RECEIPT AND PREPARATION FOR FIRST USE On receipt of a new XT560G Tractor, before operating the Tractor for the firsts time, you MUST perform the following : ➢ Make sure that all loose packaging has been removed from the Tractor.
Page 33: Scheduled Maintenance
Scheduled maintenance is limited to the activities specified in the Scheduled Maintenance Table below. The maintenance intervals given are approximate, assume heavy use of the XT560G Tractor, and may be varied by ±10% without adverse effects. Every Tractor should be inspected and serviced based on its own requirements, for example variation in the hours of use and the environment in which it is used.
Page 34 XT560G Tractor Task Walk around the Tractor and examine the Tractor for the following. During the inspection tighten any fasteners that are loose. Check Tractor body and cab are undamaged. Minor damage or corrosion is acceptable. Damage to the body or cab that may impair or affect the operation of the Tractor must be repaired before operating the Tractor.
Page 35: Warning - Burn Hazard
XT560G Tractor Task Check pressure of front tires is 75 ± 3 psi (5.17 ± 0.21 Bar (gauge)). Adjust tire pressure if required. Check pressure of rear tires is 95 ± 3 psi (6.55 ± 0.21 Bar (gauge)). Adjust tire pressure if required.
Page 36 XT560G Tractor Task NOTE this action may need to be done more frequently, depending upon the operating conditions. Replace Air Filter. NOTE this action may need to be done more frequently, depending upon the operating conditions. Check fuel lines for leaks. Replace leaking components.
Page 37: Electrical Checks
XT560G Tractor Task Consumables section of this manual for details of the Transmission fluid. Replace oil filter in Transmission. Replace Transmission oil. Refer to the Fuel, Lubricants and Consumables section of this manual for details of the Transmission oil. Replace Transmission suction filter (strainer filter).
Page 38: Maintenance Records
XT560G Tractor Task Lubricate Tractor in accordance with the Lubrication Chart (if not already done in this maintenance sequence). Maintenance Records Complete all required maintenance records. COLD/HOT WEATHER MAINTENANCE When the seasons change, perform the following cold weather/hot weather maintenance: ➢...
Page 39: Fuel, Lubricants And Consumables
XT560G Tractor FUEL, LUBRICANTS AND CONSUMABLES Fuel/Lubricant Specification Fuel Gasoline Engine oil Multi-viscosity oil is recommended. Synthetic oils are not required. For ambient temperatures above -18 degrees C (0 degrees F), use SAE 10W-30 engine oil If ambient temperatures are consistently below -18 degrees C (0 degrees F), use...
Page 40 XT560G Tractor CONSUMABLES Consumable Type Air filter element Part No. PRPW00419 Suction Filter (used in Transmission) Part No. T20A5-60130 Engine Oil Filter Part No. PRPW00060 Fuel Filter Part No. PRPW00307 In-tank Fuel Filter Part No. PRPW00070 Page 40 Issue 1.4 June 2024...
Page 41: Lubrication
XT560G Tractor LUBRICATION Lubrication requirements are summarised in this Lubrication Diagram. Rocker bearing grease Rear Wheel bearing grease Power Steering fluid Drive Axle Differential Gear oil Pivot stud grease Cantilever bearing grease Air Filter Engine Oil Filter Brake fluid Front Wheel bearing grease...
Page 42 XT560G Tractor NOTES Air Filter element. The Air Filter element has an expected life of 300 to 500 hours depending upon environmental conditions. However, in sandy/desert conditions the life of the Air Filter element may be considerably less. Clean and inspect the Air Filter element monthly and replace if necessary. Do not exceed 500 hours use.
Page 43: Troubleshooting And Failure Diagnosis
XT560G Tractor TROUBLESHOOTING AND FAILURE DIAGNOSIS Troubleshooting and failure diagnosis on the XT560G Tractor is performed by four methods. ➢ The engine includes a Built-In-Test (BIT) capability. If a problem occurs with the engine, an engine MIL (Malfunction Indicator Lamp) will be displayed on the Dash Display Screen.
Page 44 XT560G Tractor Sub-Assembly Trouble Probable Cause Corrective Action Seal on clutch piston unserviceable. Mechanical damage: Damaged or deformed impeller. Replace damaged or faulty Clutch hub is deformed. parts. Driving plate or driven plate is deformed. Use of incorrect oil. Drain oil and replace with specified oil.
Page 45 XT560G Tractor Sub-Assembly Trouble Probable Cause Corrective Action Loose bolt. Check bolts. Tighten or replace loose bolts. Clutch slippage due to drop in Check and rectify oil level. oil pressure. Cavitation due to clogged Clean or replace strainer. strainer. Oil seal faulty or perished.
Page 46 XT560G Tractor Sub-Assembly Trouble Probable Cause Corrective Action Gear clearance of steering set is Adjust gear clearance. incorrect. Front wheel or tire is damaged, Repair or replace. or deformed, or has uneven wear. The Toe-in is incorrect. Adjust. Steering System loose, not Tighten securing hardware.
Page 47 XT560G Tractor Sub-Assembly Trouble Probable Cause Corrective Action Left and right front wheels toe- Adjust. in is incorrect. Steering wheel loose. Tighten bolt that secures the steering wheel. Track rod end loose. Adjust or replace. Steering box gear clearance Adjust.
Page 48 XT560G Tractor Sub-Assembly Trouble Probable Cause Corrective Action Brake only Brake clearances are not equal. Adjust brake clearances. applies on one On the side where the brake Replace brake linings and side does not apply, there is rectify contamination contamination on surface of brake source.
Page 49 XT560G Tractor Item MIL Message Probable Fault Corrective Action If you have not already done so, Replace any fuses that have blown. check the ATM Mine Fuses in the Central Control Box. 1213-5 MIL open circuit. May be caused by having the wrong Dash Display Screen fitted.
Page 50: Repair
XT560G Tractor REPAIR Repair of the XT560G Tractor is by direct replacement of the faulty or damaged component. The Exploded Parts View illustrations show all the components and how the Tractor is dismantled and re-assembled. All the components are listed in the Parts Breakdown List and the numbers on the Exploded Parts View illustrations are keyed to the Parts Breakdown List.
Page 51 XT560G Tractor General recommended torque values Bolt Strength Grade 10.9 Minimum yield strength 340 MPa 480 MPa 660 MPa 940 MPa Bolt Indent hex Hex Socket Recommended Torque 10.4 25.4 37.6 1029 1472 1225 1962 1127 1470 2060 1470 1764...
Page 52: Electrical Schematics
A hydraulic circuit diagram of the Transmission is available in the manual for the Transmission. TRACTORS WITH A 2019 TO 2021 MY For XT560G Tractors with a MY of 2019 to 2021, the following electrical diagrams are provided (in this sequence): ➢ XT560G Wiring Scheme with Cabin 2019 -2021 MY ➢...
Page 53 XT560G Tractor Issue 1.4, June 2024 Page 53 XT560G18, 19, 21...
Page 54 XT560G Tractor Page 54 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 55 XT560G Tractor Issue 1.4, June 2024 Page 55 XT560G18, 19, 21...
Page 56 XT560G Tractor Page 56 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 57 XT560G Tractor Issue 1.4, June 2024 Page 57 XT560G18, 19, 21...
Page 58 XT560G Tractor Page 58 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 59 XT560G Tractor Issue 1.4, June 2024 Page 59 XT560G18, 19, 21...
Page 60 XT560G Tractor Page 60 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 61 XT560G Tractor Issue 1.4, June 2024 Page 61 XT560G18, 19, 21...
Page 62 XT560G Tractor Page 62 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 63 XT560G Tractor TRACTORS WITH A MY OF 2018 OR EARLIER For XT560G Tractors with a MY of 2018 or earlier, the following electrical diagrams are provided (in this sequence): ➢ XT560G Wiring Scheme with Cabin 2018 MY ➢ XT560G Tractor Harness with Cabin 2018 MY ➢...
Page 64 XT560G Tractor Page 64 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 65 XT560G Tractor Issue 1.4, June 2024 Page 65 XT560G18, 19, 21...
Page 66 XT560G Tractor Page 66 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 67 XT560G Tractor Issue 1.4, June 2024 Page 67 XT560G18, 19, 21...
Page 68 XT560G Tractor Page 68 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 69 XT560G Tractor Issue 1.4, June 2024 Page 69 XT560G18, 19, 21...
Page 70 XT560G Tractor Page 70 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 71 XT560G Tractor Issue 1.4, June 2024 Page 71 XT560G18, 19, 21...
Page 72 XT560G Tractor Page 72 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 73: Exploded Parts Views & Parts Lists
XT560G Tractor EXPLODED PARTS VIEWS & PARTS LISTS Issue 1.4, June 2024 Page 73 XT560G18, 19, 21...
Page 74: Body & Exterior
XT560G Tractor BODY & EXTERIOR Front Body Assembly - Exploded Parts View Page 74 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 75 XT560G Tractor Front Body Assembly – Spare Parts List Item Part No. Description Remarks PRPW00603 Chassis Assembly – With Cab PRPW00604 Chassis Assembly – Without Cab PRPW00605 Cover Plate PRFA00006 Washer, Flat, M6 PRFA00007 Washer, Lock, M6 PRFA00001 Bolt, M6 x 20 mm...
Page 76 XT560G Tractor Counterweight Mounting - Exploded Parts View Page 76 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 77 XT560G Tractor Counterweight Mounting – Spare Parts List Item Part No. Description Remarks PRFA00004 P-Clip, M10 PRFA00016 Screw, M6 x 12mm PRPW00619 Cover PRFA00017 Screw, M8 x 25mm PRFA00015 Washer, Lock, M36 PRFA00018 Washer, Flat, Thickened PRFA00019 Bolt, M36 x 130 x 70...
Page 78 XT560G Tractor Exterior Body - Exploded Parts View Page 78 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 79 XT560G Tractor Exterior Body – Spare Parts List Item Part No. Description Remarks PRPW00623 Seal Strip PRPW00624 Heat Insulation, Wool PRFA00013 Bolt, M8 x 25 mm PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRFA00006 Washer, Flat, M6 PRFA00007 Washer, Lock, M6...
Page 80 XT560G Tractor Exterior Body - Exploded Parts View Page 80 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 81 XT560G Tractor Exterior Body – Spare Parts List Item Part No. Description Remarks PRPW00635 Floor Assembly PRFA00022 Screw, M8 x 20mm PRPW00636 Outlet Retainer PRPW00637 Instrument Panel Assembly Without Cab PRPW00638 Instrument Panel Assembly Cab with heater PRPW00639 Shaft Sleeve...
Page 82 XT560G Tractor Rear Towing Hitch - Exploded Parts View Page 82 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 83 XT560G Tractor Rear Towing Hitch – Spare Parts List Item Part No. Description Remarks PRPW00576 Knob, interior hitch handle PRPW00644 Lever Assembly PRFA00026 Bolt, M10 x 35mm PRFA00036 Nut, M10 PRFA00013 Bolt, M8 x 25mm PRFA00010 Washer, Lock, M8 PRFA00009...
Page 84 XT560G Tractor Front Hitch - Exploded Parts View Page 84 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 85 XT560G Tractor Front Hitch – Spare Parts List Item Part No. Description Remarks PRPW00652 Front Towing Pin Assembly PRPW00653 Adjusting Base PRFA00013 Bolt, M8 x 25mm PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRPW00649 Pin Lock PRFA00089 Pin, 8 x 30mm...
Page 86: Seats
XT560G Tractor SEATS Seats - Exploded Parts View Page 86 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 87 XT560G Tractor Seats – Spare Parts List Item Part No. Description Remarks PRPW00655 Seat Assembly PRPW00656 Bracket PRPW00657 Bracket Reduced seat height PRFA00009 Washer, Flat, M8 PRFA00010 Washer, Lock, M8 PRFA00033 Bolt, M8 x 20 mm PRFA00021 Nut, M8 PRFA00013 Bolt, M8 x 25 mm Issue 1.4, June 2024...
Page 88: Cab
XT560G Tractor Cab Mounting - Exploded Parts View Page 88 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 89 XT560G Tractor Cab Mounting – Spare Parts List Item Part No. Description Remarks PRPW00658 Top Soft Package PRPW00659 Rear Gromet Cover, Right PRPW00387 Rear Window PRPW00587 Mounting bracket, rear hitch mirror PRPW00586 Rear Hitch Mirror PRPW00660 Work Light Bracket PRFA00030...
Page 90 XT560G Tractor Left Door - Exploded Parts View Page 90 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 91 XT560G Tractor Left Door – Spare Parts List Item Part No. Description Remarks PRPW00043 Side Mirror - Exterior PRPW00045 Side Mirror Bracket Cab with fan heater PRFA00013 Bolt, M8 x 25mm PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRPW00216...
Page 92 XT560G Tractor Right Door - Exploded Parts View Page 92 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 93 XT560G Tractor Right Door – Spare Parts List Item Part No. Description Remarks PRFA00009 Washer, Flat, M8 PRFA00010 Washer, Lock, M8 PRFA00013 Bolt, M8 x 25mm PRPW00045 Side Mirror Bracket Cab with fan heater PRPW00043 Side Mirror - Exterior PRPW00418...
Page 94: Controls And Instruments
XT560G Tractor CONTROLS AND INSTRUMENTS Controls and instruments - Exploded Parts View Page 94 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 95 XT560G Tractor Controls and instruments – Spare Parts List Item Part No. Description Remarks Air vent Contact AvroGSE PRPW00225 Turn Signal/Headlamp Control PRPW00408 Dash Display Screen PRPW00677 Switch, Rear Working Light PRPW00678 Switch, Windscreen Wiper Only on version with Cab...
Page 96 XT560G Tractor TRANSMISSION SHIFT CONTROL (XT560G18) AND PARKING BRAKE CONTROL Transmission Shift Control (XT560G18) and Parking Brake Control - Exploded Parts View Page 96 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 97 XT560G Tractor Transmission Shift Control (XT560G18) and Parking Brake Control – Spare Parts List Item Part No. Description Remarks PRPW00245 Park Brake Cable Brilliance Drive Axle PRFA00036 Nut, M10 PRFA00008 Bolt, M10 x 30mm PRFA00012 Washer, Lock, M10 PRFA00011 Washer, Flat, M10...
Page 98 XT560G Tractor TRANSMISSION SHIFT CONTROL (XT560G19, XT560G21) AND PARKING BRAKE CONTROL Transmission Shift Control (XT560G19, XT560G21) and Parking Brake Control - Exploded Parts View Page 98 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 99 XT560G Tractor Transmission Shift Control (XT560G19, XT560G21) and Parking Brake Control – Spare Parts List Item Part No. Description Remarks PRPW00245 Park Brake Cable Brilliance Drive Axle PRPW00713 Backplate Assembly PRPW00714 Casing PRPW00545 Park Brake Lever PRFA00033 Bolt, M8 x 20mm...
Page 100: Electrical System
XT560G Tractor ELECTRICAL SYSTEM Electrical system (with cab) - Exploded Parts View Page 100 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 101 XT560G Tractor Electrical System (with cab) – Spare Parts List Item Part No. Description Remarks PRPW00689 Centre Frame, Switch Mount PRPW00690 End Frame, Switch Mount PRPW00691 Tractor Cabin Harness PRPW00692 Beacon PRPW00693 Turn Indicator PRPW00044 Cab Brake Light PRPW00436 Rear Work Light...
Page 102 XT560G Tractor Electrical System (without cab) - Exploded Parts View Page 102 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 103 XT560G Tractor Electrical System (without cab) – Spare Parts List Item Part No. Description Remarks PRPW00689 Centre Frame, Switch Mount PRPW00690 End Frame, Switch Mount PRPW00692 Beacon PRPW00436 Rear Work Light PRPW00055 Tail Light PRPW00694 Reverse Alarm PRPW00695 Speed Sensor...
Page 104: Engine Mounting
XT560G Tractor ENGINE MOUNTING Engine Compartment- Exploded Parts View Page 104 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 105 XT560G Tractor Engine compartment – Spare Parts List Item Part No. Description Remarks PRPW00698 Battery PRPW00116 Battery Connector with Fusible Links PRPW00700 Positive Battery Cable Engine Harness Fuse Box - PSI Part of main engine wiring harness See line item #19, page 132 – Fuel System See line item #27, page 133 –...
Page 106 XT560G Tractor Engine Mounting - Exploded Parts View Page 106 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 107 XT560G Tractor Engine Mounting – Spare Parts List Item Part No. Description Remarks PRPW00704 Radiator Fan PRPW00705 Fan Block PRPW00716 Heater Hose Connector Required for heater PRFA00013 Bolt, M8 x 25mm PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRPW00706...
Page 108 XT560G Tractor Engine Mounting - Exploded Parts View Page 108 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 109 XT560G Tractor Engine Mounting – Spare Parts List Item Part No. Description Remarks PRPW00419 Air Filter Element Internal replaceable item PRFA00012 Washer, Lock, M10 PRFA00008 Bolt, M10 x 30mm PRPW00728 Air Intake Hose PRFA00044 Bolt, M8 x 70mm Issue 1.4, June 2024...
Page 110: Cooling System
XT560G Tractor COOLING SYSTEM Cooling System - Exploded Parts View Page 110 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 111 XT560G Tractor Cooling System – Spare Parts List Item Part No. Description Remarks PRPW00729 Expansion Tank Bracket PRFA00009 Washer, Flat, M8 PRFA00010 Washer, Lock, M8 PRFA00033 Bolt, M8 x 20mm PRPW00730 Expansion Tank Mounting Clip PRPW00731 Expansion Tank PRPW00732 Radiator Support Bracket...
Page 112: Fuel System
XT560G Tractor FUEL SYSTEM Fuel System - Exploded Parts View Page 112 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 113 XT560G Tractor Fuel System – Spare Parts List Item Part No. Description Remarks PRPW00070 Fuel Filter, In-Tank PRPW00056 Fuel Cap PRPW00740 Sealing Gasket PRFA00024 Screw, M8 x 16mm PRPW00741 Fuel Tank Cover PRPW00879 Clip, Hose, 16 x 10mm PRPW00953 Fuel Hose, Asm 31”90 Deg Tank 30R12...
Page 114 XT560G Tractor Fuel System - Exploded Parts View Page 114 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 115 XT560G Tractor Fuel System – Spare Parts List Item Part No. Description Remarks PRPW00913 Connector Included with engine PRPW00066 Fuel Pump Included with engine Included with PRPW01325 Clamp engine PRPW00751 Fuel Drain Plug PRPW02277 Seal, 26mm Included with Fuel Drain Plug Issue 1.4, June 2024...
Page 116: Exhaust System
XT560G Tractor EXHAUST SYSTEM Exhaust System - Exploded Parts View Page 116 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 117 XT560G Tractor Exhaust System – Spare Parts List Item Part No. Description Remarks PRFA00021 Nut, M8 PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRPW00256 Front exhaust Pipe PRFA00049 Bolt, M10 x 40mm PRFA00011 Washer, Flat, M10 PRFA00012 Washer, Lock, M10...
Page 118: Transmission Mounting
XT560G Tractor TRANSMISSION MOUNTING Automatic Transmission Mounting - Exploded Parts View Page 118 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 119 XT560G Tractor Automatic Transmission Mounting – Spare Parts List Item Part No. Description Remarks PRPW00762 Y43290G Gearbox Tractors up to Ser. No. 218086981 inclusive PRPW00241 Y43340D Gearbox Tractors Ser. No. 218088249 onwards See line item #23, page #128, Cooling system...
Page 120: Drivetrain
XT560G Tractor DRIVETRAIN Drive System - Exploded Parts View Page 120 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 121 XT560G Tractor Drive System – Spare Parts List Item Part No. Description Remarks PRPW00226 Rear Tire, 7.00-15-12PR PRPW00592 Drive Axle Assembly PRPW00227 Rear Wheel assembly PRFA00086 Transmission Shaft Bolt PRFA00045 Washer, Flat, M12 PRPW00404 Drive Shaft PRFA00074 Nut, M12 x 1.25...
Page 122: Axle
XT560G Tractor AXLE Drive Axle - Exploded Parts View Page 122 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 123 XT560G Tractor Drive Axle – Spare Parts List Item Part No. Description Remarks PRFA00083 Screw, Special PRFA00069 Washer, Lock, M16 PRPW00769 Drive Axle Body PRPW00770 Vent Plug PRPW00771 Oil Seal, M24 x 2 mm PRPW00772 Oil Plug, EG1/2 PRPW00773 Oil Seal Base PRPW00809 O-Ring, dia.
Page 124 XT560G Tractor Main Reducer Assembly - Exploded Parts View Page 124 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 125 XT560G Tractor Main Reducer Assembly – Spare Parts List Item Part No. Description Remarks PRFA00075 Nut, Special 3Q11-10-05A PRPW00810 Bearing, Type 33113, bore i.d. 65 mm, cup o.d. 110 mm, width 34 mm PRPW00774 Final Drive Housing 3Q11-10-04 PRPW00775 Bearing Cover...
Page 126 XT560G Tractor Main Reducer Assembly - Exploded Parts View Page 126 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 127 XT560G Tractor Main Reducer Assembly – Spare Parts List Item Part No. Description Remarks PRPW00782 Shim As required 3Q11-10-02-01 PRPW00783 Spacer Ring 3Q11-10-05A PRPW00811 Tapered Roller Bearing, Type 27709, i.d. 45 T20L5-81035 mm, o.d. 100 mm, width 31.75 mm PRPW00784...
Page 128 XT560G Tractor Differential Mechanism Assembly - Exploded Parts View Page 128 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 129 XT560G Tractor Differential Mechanism Assembly – Spare Parts List Item Part No. Description Remarks PRFA00058 Bolt, Special 3Q11-12-03 PRPW00789 Differential Carrier 3Q11-12-07 PRPW00790 Half-Shaft Gear Pad 3Q11-12-10 PRPW00791 Planetary Gear Pad 3Q11-12-08 PRPW00792 Differential Bevel Gear 3Q11-12-09 PRPW00793 Cross Shaft...
Page 130 XT560G Tractor Rolling Assembly (Rear Brake Drum) - Exploded Parts View Page 130 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 131 XT560G Tractor Rolling Assembly (Rear Brake Drum) – Spare Parts List Item Part No. Description Remarks PRPW00812 O-Ring, 85 x 3.15 mm PRPW00406 Oil Seal Seat 03R3006 PRPW00391 Rear Left Brake Assembly CPCD30L PRPW00416 Rear Right Brake Assembly CPCD30R PRPW00796...
Page 132: Braking System
XT560G Tractor BRAKING SYSTEM Drum Brake - Exploded Parts View Page 132 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 133 XT560G Tractor Drum Brake – Spare Parts List Item Part No. Description Remarks PRPW00798 Brake Cylinder Assembly 24433-76000G PRPW00799 Friction Plate Assembly 24433-71000G PRPW00800 Base Plate Assembly, Left 24433-72000GL PRPW00801 Base Plate Assembly, Right 24433-72000GR PRPW00854 Slack Adjuster Assembly, Left...
Page 134 XT560G Tractor Brake Control Mounting- Exploded Parts View Page 134 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 135 XT560G Tractor Brake Control Mounting – Spare Parts List Item Part No. Description Remarks PRPW00220 Brake Pipe, Front, LH PRFA00010 Washer, Lock, M8 PRFA00009 Washer, Flat, M8 PRFA00047 Bolt, M8 x 35mm PRPW00214 Valve Assembly, Six Way Proportioning PRPW00231 Right Front Brake Pipe...
Page 136 XT560G Tractor Brake Control Mounting- Exploded Parts View Page 136 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 137 XT560G Tractor Brake Control Mounting – Spare Parts List Item Part No. Description Remarks PRFA00062 Bolt, Special PRPW00222 Brake Pipe, LH PRPW00228 Master Cylinder and Booster PRFA00064 Bolt, M6 x 45mm PRPW00221 Left Brake Master Cylinder Pipe (F) PRPW00057 Vacuum Pump...
Page 138 XT560G Tractor Front Brakes - Exploded Parts View Page 138 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 139 XT560G Tractor Front Brakes – Spare Parts List Item Part No. Description Remarks PRPW00188 Front Brake Assembly PRPW00188 Front Brake Assembly PRPW00300 Front Hub Issue 1.4, June 2024 Page 139 XT560G18, 19, 21...
Page 140: Suspension
XT560G Tractor SUSPENSION Rear Suspension - Exploded Parts View Page 140 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 141 XT560G Tractor Rear Suspension – Spare Parts List Item Part No. Description Remarks PRPW00823 Spring Hanger PRPW00243 Spring Bushing PRPW00238 Rear Spring Bearing PRPW00413 Leaf Spring PRFA00097 Spring Bolt PRPW00239 Rear Spring Bearing PRFA00098 U Bolt PRPW00825 Spring Seat, Right-hand...
Page 142 XT560G Tractor Front Suspension - Exploded Parts View Page 142 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 143 XT560G Tractor Front Suspension – Spare Parts List Item Part No. Description Remarks PRPW00279 Front Coil Spring PRPW00412 Right Cantilever PRPW00831 Bump Stop PRFA00162 Pin, Split Cotter, 3.2 x 22mm PRFA00030 Washer, Flat, M12 PRPW00832 Support PRFA00091 Steering Limit Bolt, M10 x 1.25 x 50 x 26mm...
Page 144: Steering System
XT560G Tractor STEERING SYSTEM Steering System - Exploded Parts View Page 144 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 145 XT560G Tractor Steering System – Spare Parts List Item Part No. Description Remarks PRPW00192 Steering Wheel Assembly PRFA00012 Washer, Lock, M10 PRFA00008 Bolt, M10 x 30mm PRFA00011 Washer, Flat, M10 PRPW00393 Steering Column Assembly PRPW00354 Steering Shaft Assembly PRPW00883 Right-Angle Connector...
Page 146 XT560G Tractor Steering Linkage - Exploded Parts View Page 146 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 147 XT560G Tractor Steering Linkage – Spare Parts List Item Part No. Description Remarks PRPW00845 Felt Gasket PRPW00434 See Item#15, page 163, Suspension PRPW00198 Rocker PRPW00197 Tapered Roller Bearing Type HR32208J, single row, i.d. 45 mm, o.d. 75mm, width 20mm PRFA00082...
Page 148 XT560G Tractor Front Axle Steering - Exploded Parts View Page 148 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 149 XT560G Tractor Front Axle Steering – Spare Parts List Item Part No. Description Remarks PRPW00849 Grease Nipple, M10 x 1 PRFA00082 Nut, M12 x 1.25 PRFA00084 Screw, Special PRPW00203 Knuckle, Right-Hand PRPW00509 King Pin Shim Washer PRPW00204 Knuckle, Left-Hand PRPW00850...
Page 150: Wheels & Tires
XT560G Tractor WHEELS & TIRES Wheels and Tires - Exploded Parts View Page 150 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 151 XT560G Tractor Wheels and Tires – Spare Parts List Item Part No. Description Remarks PRPW00212 Front Rim Assembly, 5.00F-10 PRPW00851 Tire, 6.50-10-10PR Issue 1.4, June 2024 Page 151 XT560G18, 19, 21...
Page 152: Labels
XT560G Tractor LABELS Sheet of Labels Page 152 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 153 XT560G Tractor Labels – Spare Parts List Item Part No. Description Remarks PRPW03220 Set of Labels for XT560G Tractor GCIY1229 (complete set of labels for Tractor) Issue 1.4, June 2024 Page 153 XT560G18, 19, 21...
Page 154: Supplementary Information
XT560G Tractor SUPPLEMENTARY INFORMATION Page 154 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 155: Lifting/Shipping The Tractor
Figure 16 - Lifting diagram WARRANTY All Avro GSE products are covered by our Warranty Policy. If you require a copy of our Warranty Policy, please contact us using the contact details given on page 2 of this manual. Issue 1.4, June 2024...
Page 156: Disposal
XT560G Tractor DISPOSAL The XT560G Tractor contains electrical components, including a vehicle battery. A Tractor that is damaged beyond economic repair, or worn out, should be recycled at a metal recycling facility. Page 156 Issue 1.4 June 2024 XT560G18, 19, 21...
Page 157: Appendices
XT560G Tractor APPENDICES PSI NGE 4G DIAGNOSTIC MANUAL OKAMURA TRANSMISSION PARTS LIST – Y43340D, Y43290D, AND Y43370D Issue 1.4, June 2024 Page 157 XT560G18, 19, 21...
Page 158: Back Cover
XT560G Tractor Published in Canada by Avro GSE Limited. Back Cover...

AVRO XT560G Operation, Maintenance And Parts Manual

Quick Links

Need help?

Questions and answers

Related Manuals for AVRO XT560G

Summary of Contents for AVRO XT560G

Table of Contents