Komatsu PC210LCi-11 Operation & Maintenance Manual
  1. Manuals
  2. Brands
  3. Komatsu Manuals
  4. Excavators
  5. PC210LCI-11
  6. Operation & maintenance manual
Komatsu PC210LCi-11 Operation & Maintenance Manual

Komatsu PC210LCi-11 Operation & Maintenance Manual

Hydraulic excavator
Hide thumbs Also See for PC210LCi-11:
1
2
3
Table Of Contents
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
Table of Contents

Advertisement

Quick Links

Download this manual
HYDRAULIC
EXCAVATOR
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this machine.
This manual should be kept near the machine for
reference and periodically reviewed by all personnel who
will come into contact with it.
Komatsu has Operation & Maintenance Manuals
written in some other languages. If a foreign language
manual is necessary, contact your local distributor for
availability.
PC210LCi
SERIAL NUMBERS
WARNING
NOTICE
PEN00892-03
-11
500470
and up

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PC210LCi-11 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Komatsu PC210LCi-11

Summary of Contents for Komatsu PC210LCi-11

  • Page 1 This manual should be kept near the machine for reference and periodically reviewed by all personnel who will come into contact with it. NOTICE Komatsu has Operation & Maintenance Manuals written in some other languages. If a foreign language manual is necessary, contact your local distributor for availability.
  • Page 3 FOREWORD...

  • Page 4: Table Of Contents

    MAINTENANCE PROCEDURE ........................ 4-3 EVERY 500 HOURS MAINTENANCE ....................4-3 SPECIFICATIONS ............................5-1 SPECIFICATIONS ............................ 5-2 SPECIFICATIONS:PC210LCI-11 ....................... 5-2 ATTACHMENTS AND OPTIONS ........................6-1 PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS..............6-2 PRECAUTIONS WHEN SELECTING ....................6-2 READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY........6-2 PRECAUTIONS WHEN REMOVING AND INSTALLING ..............
  • Page 5 FOREWORD CONTENTS ATTACHMENTS AND OPTIONS ......................6-4 AUTO TILT BUCKET.......................... 6-4 RECOMMENDED ATTACHMENT OPERATIONS..................6-6 HYDRAULIC BREAKER ........................6-6 SETTING ................................. 7-1 INTELLIGENT MACHINE CONTROL SETTINGS..................7-2 CONTROL BOX............................7-3 METHOD FOR DISPLAYING MAIN MENU..................7-3 MACHINE MONITOR..........................7-259 MACHINE SETTINGS........................7-259 MC SETTING..........................

  • Page 6: Read This Manual

    Before reading this manual, read the Operation and Maintenance Manual of standard machine (PC210LC-11). This manual describes only the special device or function for PC210LCI-11. For the other part than described in this manual, see the Operation and Maintenance Manual of standard machine.

  • Page 7: Safety Information

    FOREWORD SAFETY INFORMATION SAFETY INFORMATION To enable you to use the machine safely, and to prevent personal injury to operators, service personnel or by- standers, the precautions and warnings included in this manual and the safety signs attached to the machine must always be observed.

  • Page 8: Introduction

    Utilizing the information provided in the operation to the other operations enables better productivity and quality in the whole operation. MAIN USE OF MACHINE This Komatsu machine is designed to be used mainly for the following work: • Digging work •...

  • Page 9: Abbreviation List

    KOWA is a preventive maintenance service that collects and ana- KOWA Komatsu Oil and Wear Analysis lyzes oil in the machine at the specified interval so that wear of the machine and other problems can be found at short time.

  • Page 11: Safety

    SAFETY This Operation and Maintenance Manual contains only the parts that differ in handling from the standard machine. Read Operation and Maintenance Manual for the standard machine first, and then read this manual.

  • Page 12: Safety Labels

    If the safety labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the safety labels, see this manual or the actual label, and place an order to your Komatsu distributor. •...

  • Page 13: Location Of Safety Labels

    SAFETY SAFETY LABELS LOCATION OF SAFETY LABELS Options are shown with ★ marks in the figure.

  • Page 14: Safety Labels

    SAFETY LABELS SAFETY 1. Caution for operation, inspection and maintenance 18. Caution for work equipment 2. Caution before operating 19. Caution for handling battery 3. Caution when leaving operator's seat 20. Prohibition of start by short-circuiting 4. Caution against high-voltage cables 21.
  • Page 15 SAFETY SAFETY LABELS Warning! a. Caution when opening or closing front window When opening or closing the front window, it may hit the control box and be damaged. When opening or closing the front window, move the control box to prevent the front window from hitting the box. b.
  • Page 16 SAFETY LABELS SAFETY Boom secondary drive switch 2A5-00-21240 Use this switch to operate boom from necessity in case of emergency (when work equipment is stopped by failure in elec- trical system). For details of the switch, see "OPERATION". Caution for cylinder function when starting engine 208-00-27130...

  • Page 17: Precautions For Operation

    SAFETY PRECAUTIONS FOR OPERATION PRECAUTIONS FOR OPERATION START ENGINE CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE Perform the following checks before starting the engine at the beginning of the day's work to ensure that there is no problem with the operation of the machine. If these checks are not performed properly, problems may occur with the operation of the machine, and there is a danger that may lead to serious personal injury or death.

  • Page 18: Precautions Related To Control Box

    Relying only on the monitor screen of the control box for performing the work is dangerous. See with your own eyes when perform the work. Consult a Komatsu distributor when the intelligent Machine Control devices are used along with other systems. The system malfunction, such as communication error between devices may occur.

  • Page 19: Precautions For Transportation

    • This machine may need to be divided into components for transportation depending on the regulation. When transporting the machine, consult your Komatsu distributor. PRECAUTIONS WHEN LOADING AND UNLOADING If handling is improper when loading or unloading the machine, it is dangerous that the machine may tip over or fall.

  • Page 21: Operation

    OPERATION This Operation and Maintenance Manual contains only the parts that differ in handling from the standard machine. Read Operation and Maintenance Manual for the standard machine first, and then read this manual.

  • Page 22: General View

    GENERAL VIEW OPERATION GENERAL VIEW MACHINE EQUIPMENT NAME (1) Bucket (6) Boom cylinder (2) Bucket cylinder (7) Sprocket (3) Arm (8) Track frame (4) Arm cylinder (9) Track (5) Boom (10) Idler...
  • Page 23 OPERATION GENERAL VIEW Details of A to D part (11) Selective Catalytic Reduction (hereafter SCR) (18) Fusible link (12) Komatsu Diesel Particulate Filter (hereafter (19) Toolbox KDPF) (20) Grease pump holder (13) Komatsu Closed Crankcase Ventilation (hereafter (21) DEF tank...
  • Page 24 GENERAL VIEW OPERATION Details of E to H part (26) Stroke sensor for bucket cylinder (30) GNSS antenna (27) Stroke and reset sensor for bucket cylinder (31) Stroke and reset sensor for boom cylinder (28) Stroke sensor for arm cylinder (32) Stroke sensor for boom cylinder (29) Stroke and reset sensor for arm cylinder...

  • Page 25: Cab Equipment Names

    OPERATION GENERAL VIEW CAB EQUIPMENT NAMES (1) Ceiling window (8) Power supply outlet (2) Front window (9) Fuse 1 (3) Emergency escape hammer (10) Fire extinguisher (if equipped) (4) Door lock release lever (11) Fuse 2 (5) Drink box (12) Control box (6) Cup holder (13) Network modem (7) Ashtray...

  • Page 26: Explanation Of Components

    EXPLANATION OF COMPONENTS OPERATION EXPLANATION OF COMPONENTS The following is an explanation of devices necessary to operate the machine. To perform suitable operations correctly and safely, it is important to completely understand methods of operat- ing the equipment, and the meanings of the displays. EXPLANATION OF MACHINE MONITOR EQUIPMENT AA: Standard screen, EE: Warning or Error screen, DD: Guidance screen (1) Warning display...

  • Page 27: Warning Display

    OPERATION EXPLANATION OF COMPONENTS WARNING DISPLAY NOTICE The machine has a trouble if any of action levels “L01” to “L04” is displayed on the machine monitor. Take appropriate actions following the list of action level displays and required actions. The caution lamp that lights up in red when an action level is displayed warns operator to stop the ma- chine urgently, stop or pause the current operation.
  • Page 28 Stop the operation, and run the engine at medium speed with │ mittently no load or stop it. │ If the condition is not improved, ask your Komatsu distributor │ for inspection and maintenance. ↓ Does not Lights up in...
  • Page 29 OPERATION EXPLANATION OF COMPONENTS CAUTION LAMP LIST NOTICE • These caution lamps do not guarantee the condition of the machine. Do not simply rely on the caution lamp when performing check before starting (start-up inspection). Always get off the machine and check each item directly. •...
  • Page 30 EXPLANATION OF COMPONENTS OPERATION CURRENT ABNORMALITY DISPLAY SWITCH If there is any abnormality currently generated, “!” is displayed on top of switch F5 While “!” is displayed, press switch F5 to shift the monitor dis- play screen to the Current Abnormality screen. Take appropriate remedies according to the message displayed on the monitor.
  • Page 31 The intelligent Machine Control cannot be performed but other work than the intelligent Machine Control can be performed, since the intelligent Machine Control function is limited. If this caution lamp does not go out, ask your Komatsu distributor for inspection and maintenance. Intelligent Machine Control SYSTEM STATE CAUTION LAMP...
  • Page 32 Control cannot be performed but other work than the intelligent Machine Control can be performed. If this caution lamp does not go out although starting switch is operated, ask your Komatsu distributor for in- spection and maintenance. CYLINDER FUNCTION STATE CAUTION LAMP Cylinder function state caution lamp displays the state that stroke measuring function of cylinder has not been reset.
  • Page 33 OPERATION EXPLANATION OF COMPONENTS PILOT DISPLAY AND METER DISPLAY Pilot display (1) Engine stop pilot lamp (9) One-touch power maximizing pilot lamp (2) Lock lever pilot lamp (10) Preheating pilot lamp (3) Aftertreatment devices regeneration pilot lamp (11) Auto-deceleration pilot lamp (4) Aftertreatment devices regeneration disable pilot (12) Working mode display lamp...

  • Page 34: Pilot Display

    EXPLANATION OF COMPONENTS OPERATION PILOT DISPLAY The pilot display at the top of the screen consists of the pilot lamps to check the actuation of each function. When the starting switch is turned on and the display items are functioning, the pilot lamps light up. PROPORTIONAL LEVER REVERSE SIDE VIEW PILOT LAMP Proportional control lever reverse side view pilot lamp indicates the state of proportional setting.

  • Page 35: Switch

    OPERATION EXPLANATION OF COMPONENTS SWITCH (1) One-touch power maximizing switch (10) Cigarette lighter (2) Horn switch (11) Room lamp switch (3) Starting switch (12) Seat heater switch (if equipped) (4) Fuel control dial (13) Engine shutdown secondary switch (5) Lamp switch (14) Pump secondary drive switch (6) Swing lock switch (15) Swing parking brake cancel switch...

  • Page 36: Lamp Switch

    EXPLANATION OF COMPONENTS OPERATION (19) Breaker operation switch (22) Offset down switch (20) Offset up switch (23) Auto/manual switch (21) Quick coupler switch (24) Not used LAMP SWITCH Lamp switch is used to make the working lamp and monitor illu- mination light up.
  • Page 37 OPERATION EXPLANATION OF COMPONENTS BOOM SECONDARY DRIVE SWITCH The boom secondary drive switch is used only when you are forced to move the boom to secure the safety when the work equipment stops due to the abnormality in the electrical sys- tem.

  • Page 38: Auto/Manual Switch

    EXPLANATION OF COMPONENTS OPERATION AUTO/MANUAL SWITCH You can switch between semi-auto mode and manual mode by using Auto/Manual switch. You can use either switch of switch (1) of the control box or switch (2) of the R.H. control lever for selection. (a) Semi-auto mode Pressing this switch during manual mode changes the mode to semi-auto mode.

  • Page 39: Control Levers And Pedals

    OPERATION EXPLANATION OF COMPONENTS (b) Manual mode Pressing this switch during the semi-auto mode changes the mode to the manual mode. The symbol indicating the manual mode is displayed on the control box, and voice signal sounds. Shifting from the semi-auto mode to the manual mode can be performed regardless of the machine condition.
  • Page 40 To cancel the lock, return the lock lever to LOCK position (L), check that each control lever and the attachment switch are in neutral, and then release the lock lever again. For the genuine hydraulic oils which Komatsu recommends, see the Operation and Maintenance Manual of standard ma- chine.

  • Page 41: Intelligent Machine Control System

    OPERATION EXPLANATION OF COMPONENTS intelligent Machine Control SYSTEM CONTROL BOX WARNING • Do not operate the control box during the operation of the work equipment in order to prevent unex- pected accident from occurring. Also, do not gaze the control box during performing the work. •...
  • Page 42 EXPLANATION OF COMPONENTS OPERATION Power supply state LED • Power supply state LED displays the state of control box power supply. • Control box power is supplied from GNSS receiver. Display of the internal battery Display of the external power State state LED (2) supply state LED (3)
  • Page 43 • The intelligent Machine Control system can be stopped individually regardless of ON/OFF of starting switch. For this setting, consult your Komatsu distributor. • When the individual end is set, take care not to forget ending the intelligent Machine Control system.
  • Page 44 EXPLANATION OF COMPONENTS OPERATION USB port You can upload and download the data to/from control box by inserting the USB flash drive into the USB port (4). USB port (9) is a spare USB port. Use it as needed. Close the USB ports with the cap when they are not used in or- der to prevent water and dust from entering.
  • Page 45 Use an antenna for network modem which KOMATSU recommends always when using this device. If an antenna which is not recommended by KOMATSU is used, it may not be complied with the regula- tions in the country or area where the machine is used. This is because the network modem is a wire- less device which uses radio wave.
  • Page 46 EXPLANATION OF COMPONENTS OPERATION How these various state LED work For questions about the communication, consult your Komatsu distributor. Display of the power supply state LED (1) Lighting color State Green Not lit Display of the communication state LED (2)

  • Page 47: Other Equipment

    OPERATION EXPLANATION OF COMPONENTS OTHER EQUIPMENT METHOD FOR OPENING AND CLOSING CAB FRONT WINDOW WARNING • Set the lock lever in LOCK position always when opening or closing the front window, bottom win- dow, or door. If the control lever or control pedal is touched by mistake when the lock lever is in FREE position, it may cause serious personal injury or death.
  • Page 48 EXPLANATION OF COMPONENTS OPERATION Face the screen of control box toward left of the machine, and tilt it so that the bottom (G) of control box is parallel to the screen (H) of machine monitor. Turn the handle (2) of mount to fix the control box. Hold the handles (A) (2 places) on the right and left top sides of the front window, and pull the levers (B) (2 places) to release the locks at the top of the front window.
  • Page 49 OPERATION EXPLANATION OF COMPONENTS Hold the lower handle (C) with your left hand from inside the operator's cab, and with your right hand, grip the top handle (D), pull it up, and push it securely against the lock catch (E) at the rear of the cab to lock the window. Pull up the front window checking that the front window does not interfere with the control box.
  • Page 50 EXPLANATION OF COMPONENTS OPERATION Check that the lever (B) is securely at LOCK position. • The lock is engaged if the arrow on lock case (F) matches the position of the arrow on lever (B). Check visually. • The lock is not engaged if the arrow on the lock case (F) does not match the position of the arrow on the lever (B).
  • Page 51 OPERATION EXPLANATION OF COMPONENTS Face the screen of control box toward left of the machine, and tilt it so that the bottom of control box is parallel to the screen of machine monitor. Turn the handle of mount to tighten it in order to fix the control box.
  • Page 52 EXPLANATION OF COMPONENTS OPERATION Grip the handle (C) at the bottom of the front window with your left hand and the handle (D) at the top with your right hand, push the cab front window to the front, then lower it slowly.
  • Page 53 OPERATION EXPLANATION OF COMPONENTS 10. Adjust the control box to the position for you to see it well. 11. Turn the handle (2) of mount to screw it in, and fix the con- trol box so that it does not move. 12.

  • Page 54: Cup Holder

    EXPLANATION OF COMPONENTS OPERATION CUP HOLDER The cup holder is located on the left side of the operator's seat. POWER SUPPLY OUTLET 24V power supply NOTICE Do not use this as a power supply for 12 V equipment. This will cause a failure of the equipment. When cigarette lighter is removed, the lighter socket can be used as a power source.
  • Page 55 OPERATION EXPLANATION OF COMPONENTS Fuse 1 Fuse capacities and circuit names Fuse ca- Name of circuit pacity 5 A Secondary switch, work lump relay 30 A Solenoid valve 5 A PPC hydraulic lock solenoid 10 A Window washer, cigarette lighter 10 A Horn, right knob switch 5 A Auto preheater relay 10 A...
  • Page 56 EXPLANATION OF COMPONENTS OPERATION Fuse ca- Name of circuit pacity (34) 20 A DEF line heater relay (2) (35) 10 A KomVision controller Fuse 2 Fuse ca- Name of circuit pacity ICT sensor controller, work equipment con- 5 A troller, voice amplifier 20 A GNSS receiver, control box 10 A Spare...
  • Page 57 OPERATION EXPLANATION OF COMPONENTS METHOD FOR REMOVING AND INSTALLING CONTROL BOX WARNING • For the removal and installation of control box, place the machine on a level ground, lower the work equipment to the ground, stop the engine, check the power supply of control box is off, and then perform the operation.
  • Page 58 EXPLANATION OF COMPONENTS OPERATION Turn the ring (4) of the wiring harness connector (2) coun- terclockwise to disconnect the connector. Put the cap on the disconnected connector to prevent the dust from entering. Control box side connector: Red cap Chassis harness side connector: Yellow cap REMARK 3 each of caps including spares are attached to the ma- chine.
  • Page 59 OPERATION EXPLANATION OF COMPONENTS METHOD FOR INSTALLING CONTROL BOX Lower the work equipment to the level ground, and set the lock lever (1) securely to LOCK position (L). Stop the engine. Hold the cab fixing ball (C) and ball (D) at the rear of con- trol box with the mount (B), and turn the handle (A) of the mount (B) clockwise to fix the mount.
  • Page 60 EXPLANATION OF COMPONENTS OPERATION REMARK When connecting the connector, support the ring as shown in the right figure so that it can be turned easily. Move the wiring harness connector (2) to make the angle (X) of approximately 15 ° by seeing the wiring harness connector (2) from directly above, and hold it.

  • Page 61: Machine Operations And Controls

    Check around DEF tank for dirt, and clean the blue DEF filler cap and the area around. Check DEF tank, pump, injector, and hoses and their connections for leakage. If any problem is found, ask your Komatsu distributor for repair.
  • Page 62 11. Check the seat belt and mounting hardware. Check the seat belt and mounting hardware for any abnormality. If any damage is found, ask your Komatsu distributor to replace it with new one.
  • Page 63 OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR ADJUSTING METHOD FOR ADJUSTING OPERATOR'S SEAT WARNING • Set the lock lever to LOCK position (L) and stop the engine always when adjusting the position of the oper- ator's seat in order to prevent any malfunction due to accidental contact with the control levers.

  • Page 64: Adjust Seat Height

    MACHINE OPERATIONS AND CONTROLS OPERATION METHOD FOR TILTING SEAT Pull up the tilt adjustment lever and adjust the front angle of the seat. • To raise the front of the seat, apply your weight to the rear of the seat, while you pull up the lever. •...
  • Page 65 OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR ADJUSTING ARMREST HEIGHT CAUTION Firmly tighten the knob. If it is found loosened, tighten it further. Height of the armrest can be adjusted up or down by using the knob at the rear of the armrest. Armrest height adjustment: 43 mm {1.7 in} ...
  • Page 66 MACHINE OPERATIONS AND CONTROLS OPERATION METHOD FOR ADJUSTING SEAT UNIT IN FORE-AND-AFT DIRECTION Operate the fore-aft adjustment lever (8) to the right, and set the seat to the desired position, then let go of the lever. The operator's seat, right and left control levers, and lock lever move together. Fore-and-aft adjustment: 180 mm {7.1 in} ...
  • Page 67 OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR HEATING SEAT Heated seat (if equipped) CAUTION • Do not use it in the following cases to prevent low temperature burn or excessive cooling. • When a person's ability to perceive the tempera- ture is decreased •...
  • Page 68 MACHINE OPERATIONS AND CONTROLS OPERATION METHOD FOR REMOVING AND INSTALLING HEADREST METHOD FOR REMOVING HEADREST When the headrest is not necessary, remove it according to the following procedure. Pull up the headrest 80 mm {3.1 in}  or more. The headrest is pulled out. NOTICE When removing the headrest, operate it so that the shaft of the headrest becomes straight.
  • Page 69 OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR ADJUSTING CONTROL BOX POSITION WARNING • In order to perform the position adjustment of control box, place the machine on a level ground, lower the work equipment to the ground, stop the engine, and check that the power supply of con- trol box is off.
  • Page 70 MACHINE OPERATIONS AND CONTROLS OPERATION REMARK If adjustment is not enough with this position adjustment of control box, slide the whole seat, and perform the position adjustment of R.H. work equipment control lever. For the adjustment method, see “METHOD FOR ADJUSTING OP- ERATOR'S SEAT”.

  • Page 71: Method For Starting Engine

    OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR STARTING ENGINE WARNING • Start the engine only while sitting on the operator's seat. • Do not attempt to start the engine by short-circuiting the engine starting circuit. This may cause a fire or serious personal injury or death. •...
  • Page 72 MACHINE OPERATIONS AND CONTROLS OPERATION Turn fuel control dial (2) to Low idle (MIN) position. Turn starting switch key (3) to ON position (B). The preheating monitor lights up and automatic preheating is performed if the ambient temperature is low. Keep the starting switch key (3) at ON position (B) until the preheat- ing monitor goes out.
  • Page 73 OPERATION MACHINE OPERATIONS AND CONTROLS When the engine starts, release the starting switch key (3). The key will automatically return to ON position (B). REMARK When the engine is started, the battery voltage may sud- denly drop depending on the temperature and the battery condition.
  • Page 74 MACHINE OPERATIONS AND CONTROLS OPERATION METHOD FOR STARTING CONTROL BOX WARNING Do not operate the control box during the operation of the work equipment in order to prevent unexpec- ted accident from occurring. Also, do not gaze the control box during the operation of the work equip- ment.
  • Page 75 OPERATION MACHINE OPERATIONS AND CONTROLS Method for resetting stroke of the work equipment cylinder CAUTION Reset the stroke of work equipment cylinder always after the engine is started, and move the machine. The cylinder sensor may mistakenly detect the stroke and causes the work equipment to move unex- pectedly if the operation is started without resetting the work equipment cylinder.
  • Page 76 MACHINE OPERATIONS AND CONTROLS OPERATION Turn the starting switch of machine to OFF position (A). The power supply of machine is turned off, and the power sup- ply of control box is also turned off automatically. When not turning off the power supply of the machine (engine) and turn off the power supply of control box Display the main menu screen of the control box.
  • Page 77 OFF position associated with long-term storage or maintenance. Performing wrong procedure may break the intelligent Machine Control system, and the system may not start normally. If it does not start normally, consult your Komatsu distributor. 3-57...

  • Page 78: Method For Stopping Engine

    MACHINE OPERATIONS AND CONTROLS OPERATION METHOD FOR STOPPING ENGINE WARNING Keep away from the exhaust pipe immediately after stopping the engine. NOTICE Do not stop the engine abruptly except in an emergency. Otherwise, the service lives of component parts of the en- gine will be reduced.
  • Page 79 OPERATION MACHINE OPERATIONS AND CONTROLS REMARK • Turn the starting switch key (1) to OFF (A) position, and the control box also shuts down at the same time. • When the key in starting switch (1) is turned to OFF (A) position, the engine stops, but the machine's main power supply is not turned off immediately.

  • Page 80: Prohibited Operations

    MACHINE OPERATIONS AND CONTROLS OPERATION PROHIBITED OPERATIONS WARNING • Do not operate the work equipment control lever when the machine is traveling. • If any lever is operated when the auto-deceleration is being actuated, the engine speed will sudden- ly increase, so be careful when operating. PROHIBITION OF OPERATIONS USING HYDRAULIC CYLINDERS TO STROKE If the work equipment is used with the cylinder rod operated to its stroke end, and given impact by some external force, the...

  • Page 81: Method For Parking Machine

    OPERATION MACHINE OPERATIONS AND CONTROLS METHOD FOR PARKING MACHINE WARNING • Stop the machine gradually. Avoid a sudden stop. • Place the machine on a firm and level place. Do not park the machine on a slope. Block the tracks from movement if it is unavoidably necessary to park the machine on a slope.
  • Page 82 MACHINE OPERATIONS AND CONTROLS OPERATION Lower the bucket to the ground with its bottom face hori- zontal. Set the lock lever (3) to LOCK position (L). Check the engine coolant temperature and the engine oil pressure with the machine monitor. •...

  • Page 83: Handling Radio

    OPERATION HANDLING RADIO HANDLING RADIO • To ensure safety, always keep the volume to a level where you can hear the outside sounds during opera- tion. • If water gets into the speaker case or radio, it may lead to failure. Take care not to let water get on them. •...

  • Page 84: Transportation

    TRANSPORTATION OPERATION TRANSPORTATION For the method of transportation, see the Operation and Maintenance Manual of standard machine, OPERA- TION, “TRANSPORTATION”. However, this machine is different from standard machine in machine weight, radio antenna, GNSS antenna bracket, and work equipment cylinder with sensor which automatically controls work equipment. For the transportation, see the Operation and Maintenance Manual of standard machine.
  • Page 85 OPERATION TRANSPORTATION Loosen the connector (5) for GNSS antenna installed to the handrail, and disconnect the connector. Loosen the GNSS antenna mounting knob (6), and re- move the GNSS antenna (7) and the bracket (8) from the handrail. Install the dustproof cap (9) to the connector for GNSS an- tenna.
  • Page 86 TRANSPORTATION OPERATION Align the marks of the handrail and GNSS antenna, tighten the GNSS antenna mounting knob (6) at that position, and fix the antenna to the handrail. Main antenna (A): Rear of cab AUX antenna (B): Hydraulic tank side Put the connector (5) of GNSS antenna and tighten it.

  • Page 87: Remove And Install Handrail

    OPERATION TRANSPORTATION REMOVE AND INSTALL HANDRAIL Consult your Komatsu distributor for handling of the handrails when the machine is transported. This is because the total height may exceed the height regulation depending on the height of the trailer. WARNING •...
  • Page 88 When installing, be careful that there is no kinks and no in- terference with the parts around it. Perform a daily calibration after installing the hand rail. For details, see DAILY CALIBRATION. If the bucket edge accuracy is degraded, consult your Komatsu distributor and perform the antenna calibration. 3-68...

  • Page 89: Remove And Install Gnss Antenna And Antenna For Network Modem

    GNSS antenna is connected. Consult your Komatsu distributor when the machine is transported. Remove the GNSS antenna (1) and the antenna (2) for network modem according to the following procedure.
  • Page 90 TRANSPORTATION OPERATION Remove the GNSS antenna. Remove the GNSS antenna (1) from the antenna cable connector. • When built-in specification is used for GNSS radio device Remove the GNSS antenna (1) from the antenna cable connector (5) (CN-AA39). • When external specification is used for GNSS ra- dio device Remove the GNSS antenna (1) from the antenna cable connector (9) (CN-AA26).
  • Page 91 OPERATION TRANSPORTATION Remove the antenna for network modem. Remove the antenna (2) for network modem from the antenna cable connector (14) (CN-AA37). Tilt the antenna (2) for network modem, and pull it up straight to remove. NOTICE • Do not slide the antenna (2) for network mo- dem sideways when it is removed from the cab.
  • Page 92 TRANSPORTATION OPERATION Remove the waterproof cap (16) installed to the cap holder (17), and install it to the antenna cable connec- tor (14). Installing the cover (3) Tighten the mounting bolt (4) at the rear of cab, and fix the cover (3).
  • Page 93 GNSS antenna is connected. Consult your Komatsu distributor when the machine is transported. Install the GNSS antenna (1) and the antenna (2) for network modem according to the following procedure.
  • Page 94 TRANSPORTATION OPERATION • When external specification is used for GNSS ra- dio device Install the GNSS antenna (1) to the antenna cable connector (9) (CN-AA26). Install the antenna for network modem Remove the waterproof cap (16) installed to the an- tenna cable connector (14) (CN-AA37), and install it to the cap holder (17).
  • Page 95 OPERATION TRANSPORTATION Installing the cover (3) Tighten the mounting bolt (4) at the rear of cab, and fix the cover (3). Insert the antenna cable (11) into inside through the slit (13) of the grommet (12). Set these antennas (1) and (2) as far from radio an- tenna as possible.

  • Page 96: Precautions For Long-Term Storage

    Perform engine warm-up operation when starting the engine after long-term storage by referring to the Opera- tion and Maintenance Manual of standard machine. Perform daily calibration when performing the intelligent Machine Control. Ask your Komatsu distributor for repair if the accuracy of bucket edge is deteriorated. 3-76...

  • Page 97: Troubles And Actions

    OPERATION TROUBLES AND ACTIONS TROUBLES AND ACTIONS IF ERROR INFORMATION IS DISPLAYED ON CONTROL BOX The following warning message (in red or yellow) is displayed on the screen if any abnormality occurs during operation or starting the engine. Place the machine as follows if an error message is displayed. •...
  • Page 98 TROUBLES AND ACTIONS OPERATION IF Initializing IS DISPLAYED The function of semi-auto mode is limited while the warning message of “Initializing...” (satellite communication is in poor condition) is displayed, however, setting “Design face Data Hold Time in Initializ” and “Cumulative Swing Angle Set in Initializ”...

  • Page 99: Other Trouble

    Hydraulic System Abnormality of “DB92KK” or “DB9RKR” and “DB9QKR” are displayed on the Current Abnormality screen at the same time. Boom operation is available temporarily. Immediately ask your Komatsu distributor for an inspection and repair after the work. 3-79...
  • Page 100 If there is no abnormality in the cables, ICT sensor controller or control box has a trouble. Check if the failure code is not displayed on machine monitor, and then ask your Komatsu distributor for an in- vestigation of the cause and repair of it.
  • Page 101 If the error display is not cleared, stop the operation, check if the failure code is not displayed on machine monitor, and then ask your Komatsu distributor for an investigation of the cause and repair of it. ACTION FOR Site Link server not connected Phenomena: Site link server is not connected.
  • Page 102 If the setting is correct, tilt sensor or wiring harness has a trouble. Check if the failure code is not displayed on machine monitor, and then ask your Komatsu distributor for an investigation of the cause and repair of it.

  • Page 103: Other Error

    Move the machine out of Availa- The machine moves in the operation Avoidance Area Breach! Yellow the operation prohibited prohibited area. area. Komatsu controller is Calibration on machine monitor is in Finish the calibration on busyCalibration Rejected! operation. machine monitor. 3-83...
  • Page 104 TROUBLES AND ACTIONS OPERATION Semi- Back- auto Message shown on control ground limited Main causes Remedy color digging mode Make the work equipment be at an angle that the ac- curacy of tilt sensor does Semi-auto function is un- The accuracy of tilt sensor is deter- Yellow availa- not become worse.
  • Page 105 OPERATION TROUBLES AND ACTIONS ACTION FOR Waiting for satellites Phenomena: The system is acquiring satellites. Wait for a while. Check if there is an obstacle around GNSS antenna (tall building, tree, wall, etc. which disturbs communi- cation or reflects radio wave). If there is an obstacle, move to the place with no obstacle, and wait for a while.
  • Page 106 If the cables have no trouble, modem of GNSS radio device or GNSS receiver may have a trouble. Check if the failure code is not displayed on machine monitor, and then ask your Komatsu distributor for an investigation of the cause and repair of it.
  • Page 107 OPERATION TROUBLES AND ACTIONS ACTION FOR Waiting to initialize Phenomena: Bucket edge accuracy is bad. In this condition, the intelligent Machine Control does not func- tion correctly. Check if there is an obstacle around GNSS antenna (tall building, tree, wall, etc. which disturbs communi- cation or reflects radio wave).
  • Page 108 TROUBLES AND ACTIONS OPERATION If “Initialized!” is not displayed, tap the “Reset receiver” button of the antenna which has not yet been “Initialized!” by using “Info” tab of “GNSS Status” menu. If “Initialized!” is not displayed in both antennas, execute “Restart Connection”...
  • Page 109 OPERATION TROUBLES AND ACTIONS When the connector is connected correctly On the “GNSS Status” menu, select “Fix” tab. Check that “Initialized!” is displayed on “Main GPS” and “Aux GPS”. If “Initialized!” is not displayed, tap the “Reset receiver” button of the antenna which has not yet been “Initial- ized!”by using “Info”...
  • Page 110 TROUBLES AND ACTIONS OPERATION ACTION FOR Low precisions Phenomena: Bucket edge accuracy is low. If the locus condition (position, number, etc.) of GNSS satellite is bad, the blade edge accuracy is degraded to a “Low preci- sions...” state. This is not a system error. Wait for the locus condition to be re- stored.
  • Page 111 OPERATION TROUBLES AND ACTIONS ACTION FOR Komatsu controller is busy Calibration Rejected Phenomena: Calibration on machine monitor is in process, wait for a while until it is completed. ACTIONS FOR Semi-auto function is unavailable Phenomenon: The accuracy of tilt sensor is deteriorated.
  • Page 112 TROUBLES AND ACTIONS OPERATION DISPLAY OF MESSAGES OF Sitelink3D The following messages are not abnormalities but take a remedy according to the message. Message displayed on con- Main causes Remedy trol box Tap the status bar to select the name, or select the name of an operator on the site link menu.
  • Page 113 OPERATION TROUBLES AND ACTIONS ACTION FOR Registered terminal name:Contents of message A message is sent from other terminal. No action is needed since the message display will be cleared as time elapsed. The following is the procedure for reading the detail of the mes- sage.

  • Page 115: Maintenance

    MAINTENANCE Please read and make sure that you understand the SAFETY section before reading this section.

  • Page 116: Maintenance Schedule

    MAINTENANCE SCHEDULE MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE TABLE EVERY 500 HOURS MAINTENANCE ......................4-3 METHOD OF CHECKING LOOSENESS OF BUCKET CYLINDER STROKE SENSOR WIRING HARNESS CLAMP, HARDENING OF RUBBER...................... 4-3 METHOD OF CHECKING AND CLEANING CYLINDER STROKE SENSOR CASE BOLT....... 4-3...

  • Page 117: Maintenance Procedure

    MAINTENANCE MAINTENANCE PROCEDURE MAINTENANCE PROCEDURE EVERY 500 HOURS MAINTENANCE Maintenance for every 50 and 250 hours should be performed at the same time. METHOD OF CHECKING LOOSENESS OF BUCKET CYLINDER STROKE SEN- SOR WIRING HARNESS CLAMP, HARDENING OF RUBBER Check visually and by touching with hand that there is no loose clamp mounting bolts and no hardening of the rubber for the bucket cylinder stroke sensor wiring harness.

  • Page 119: Specifications

    SPECIFICATIONS...

  • Page 120: Specifications:pc210Lci-11

    PC210LCI-11 Operating weight kg {lb} 21700 {47848.5} Bucket capacity {cu/yd} 0.8 {1.1} Engine model Komatsu SAA6D107E-3 diesel engine SAE J1995 (gross) 123.2 {165} / 2000 {2000} kW {HP} / Rated horse- ISO 9249 /SAE J1349 123 {165} / 2000 {2000}...
  • Page 121 SPECIFICATIONS SPECIFICATIONS Working ranges Unit PC210LCI-11 A Maximum digging range mm {ft in} 9875 {32' 5"} B Maximum digging depth mm {ft in} 6620 {21' 9"} C Maximum digging height mm {ft in} 9970 {32' 9"} Maximum vertical wall digging mm {ft in} 5980 {19' 7"}...

  • Page 123: Attachments And Options

    ATTACHMENTS AND OP- TIONS Please read and make sure that you understand the SAFETY section before reading this section.

  • Page 124: Precautions For Using Attachment And Options

    Install only attachments or options authorized by Komatsu. Komatsu cannot accept any responsibility for any not authorized by Komatsu. Any personal injury, failure, or property damage caused by the use of unauthorized attachments or options will not be the responsibility of Komatsu.
  • Page 125 ATTACHMENTS AND OPTIONS PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS • The hydraulic drift of the work equipment (the amount of the work equipment moves down under its own weight when it is stopped in a raised position) also becomes greater. Do not stop the work equip- ment in air.

  • Page 126: Attachments And Options

    • Installing attachments or optional equipment without consulting your Komatsu distributor may not only cause problems with safety, but may also have an adverse effect on the operation of the ma- chine and the life of the equipment.
  • Page 127 ATTACHMENTS AND OPTIONS ATTACHMENTS AND OPTIONS WORK EQUIPMENT CONTROL OF AUTO TILT BUCKET WARNING • If the auto tilt bucket is abruptly operated, the tilt stop control and tilt grading assist control cannot follow the operation, and it may dig deeper than the design surface. •...

  • Page 128: Recommended Attachment Operations

    Select the optimum attachment model for the hydraulic excavator body. The attachments and models ready for installation differ according to the machine body. For details of the selection of the attachments or the models, consult your Komatsu distributor. HYDRAULIC BREAKER...
  • Page 129 ATTACHMENTS AND OPTIONS RECOMMENDED ATTACHMENT OPERATIONS When the chisel does not penetrate or break the surface by continuous impact to the same impact surface for 1 minute, change the point of impact and perform breaking operations by scraping from the edge. The direction of penetration of the chisel and the direction of the breaker body will gradually move out of line with each oth- er, always adjust the bucket cylinder to keep them aligned.

  • Page 131: Setting

    SETTING...

  • Page 132: Intelligent Machine Control Settings

    INTELLIGENT MACHINE CONTROL SETTINGS SETTING INTELLIGENT MACHINE CONTROL SETTINGS Settings of the intelligent Machine Control can be performed with the control box and machine monitor. Control box • MAIN MENU DISPLAY • PROJECT FILE SETTING AND EDITING • GUIDANCE SETTINGS •...

  • Page 133: Control Box

    (H) RETURN button (D) “Site-Link” button (*) (I) Exit button (E) “Komatsu Options” button (*): This is shown only when the Site Link connection is set. Project File Settings button Tap “Project File Settings” button, and you can do the setting of files related to the Project File.
  • Page 134 Tap “Site-Link” button, and you can do the setting for Network function, Operator, Activity, Delay, Material, Ex- port Data, and Message. Komatsu Options button Tap “Komatsu Options” button, you can connect to the KomConnect, output the KomConnect settings, discon- nect the KomConnect, output the KomConnect offline data, and check the connection to the KomConnect. Tools button Tap “Tools”...
  • Page 135 SETTING CONTROL BOX PROJECT FILE SETTING AND EDITING The Project Files consist of Control files, Point files, Surface files, and Layer files, etc. With the Project File Settings Menu, you can perform the setting and editing of the preceding file, and setting of Surface, Alignment, As-built view, and Layer.
  • Page 136 CONTROL BOX SETTING PROJECT FILE SETTING CONTENTS You can perform the setting and editing of the following items with the Project File Settings. (1) “Project Files” button. You can perform the setting and editing of the Project File. (2) “Current Project:” The currently selected Project File is displayed.
  • Page 137 SETTING CONTROL BOX METHOD FOR SETTING PROJECT FILE METHOD FOR IMPORTING PROJECT FILE Import the Project Files according to the following procedure. Tap the Project Files button to select the Project File. G0053951 Highlight the Project File to be imported, and tap ENTER button.
  • Page 138 CONTROL BOX SETTING CREATE NEW PROJECT FILE Project File can be newly created on the intelligent Machine Control system or can be created on the basis of the currently selected Project File or the Project File which is obtained via Site-Link. REMARK If a large capacity of data is saved in the control box, hard disk is used fully and the control box may not operate normally.
  • Page 139 SETTING CONTROL BOX METHOD FOR CREATING NEW PROJECT FILE On “New Project” screen, tap the ENTER button while you do not put a tick to the 2 items as follows. • “Control points, localization, MM-GPS data” • “Site-Link Connection details” The screen changes to the screen to input the Project File name.
  • Page 140 CONTROL BOX SETTING METHOD FOR CREATING NEW PROJECT FILE FROM CURRENTLY SELECTED FILE You can create the new Project File based on the data of the currently selected Project File. The name of the currently selected Project File is displayed in “Preload data from current project file:”. Put a tick to the following item on “New Project”...
  • Page 141 SETTING CONTROL BOX METHOD FOR CREATING NEW FILE BASED ON PROJECT FILE FROM Site-Link SERVER You can create the new Project File based on the data of Project File obtained from Site-Link server. The name of the currently selected Project File is displayed in “Preload data from current project file:”. Put a tick to the following item on “New Project”...
  • Page 142 CONTROL BOX SETTING METHOD FOR COPYING PROJECT FILE You can create the copy of Project File. Connect the USB flash drive to the control box. If the Project File is not created newly, Project File is not displayed in the list. Copy the Project File from the USB flash drive to the control box.
  • Page 143 SETTING CONTROL BOX When the Project File name is already in the list and copy- ing the file by overwriting, “MessageBox” is displayed. Tap ENTER button. REMARK • The extension of Project File is “.tp3”. • Display of the drive name depends on the connecting condition of USB flash drive.
  • Page 144 CONTROL BOX SETTING METHOD FOR DELETING PROJECT FILE You can delete the Project File. Highlight the Project File to be deleted, and tap “Delete” button. The screen changes to “MessageBox” screen. Tap ENTER button to delete. REMARK • The Project File currently selected cannot be deleted. The Project File with “(Current)”...
  • Page 145 SETTING CONTROL BOX METHOD FOR EXPORTING PROJECT FILE The Project Files consist of Control files, Point files, Surface files, Layer files, etc. On “Project Files” setting screen, select the Project File which contains the file to be exported, and tap the “Export” button.
  • Page 146 CONTROL BOX SETTING With “Where:”, select the place to where the file is expor- ted (the drive to which the USB flash drive is connected). REMARK If you set 3DMC folder (place where File is saved in con- trol box) as the folder to where File is exported, the data is overwritten.
  • Page 147 SETTING CONTROL BOX CONTROL POINT SETTINGS With “Control Points”, you can set and edit the Control Point. Tap “Control Points” button, and the screen changes to the set- ting and editing screen of “Control Points”. CONTROL POINT SETTING CONTENTS Function of “Control Points” setting is as follows. Contents displayed in “Control Points”...
  • Page 148 CONTROL BOX SETTING SETTING CONTENTS BY ADDING CONTROL POINTS You can add the Control Point. Tap “Add” button on “Control Points” setting screen, and the screen changes to “Control Point” screen. You can input “Points” by measurement and the coordinate da- ta of existing “Points”.
  • Page 149 SETTING CONTROL BOX (6) “Measure...”: Extend the cable of GNSS antenna (main side) of machine, and you can get the Control Point Coordinates. This is used to get the localized GNSS Coordinates. Tap “Measure...” button, and the screen changes to “Measure Control Point”...
  • Page 150 CONTROL BOX SETTING METHOD FOR EDITING CONTROL POINTS You can edit the Control Point. Highlight the Control Point to be edited on “Control Points” set- ting screen, tap “Edit” button, and the screen changes to “Con- trol points” editing screen. You can input the Point obtained by measurement and Coordi- nates data of the existing Point.
  • Page 151 SETTING CONTROL BOX METHOD FOR DELETING CONTROL POINTS You can delete the Control Points. Highlight the Control Point to be deleted on “Control Points” setting screen, tap “Delete” button, and the screen changes to “MessageBox” screen. G0054626 To delete them, tap ENTER button. The Control Point will be deleted.
  • Page 152 CONTROL BOX SETTING IMPORT CONTROL POINTS The Control Points saved in the USB flash drive can be imported into the control box. Tap “Import” button on the setting screen of “Control Points”, the screen changes to “Import Project Data” screen. REMARK •...
  • Page 153 SETTING CONTROL BOX METHOD FOR COPYING CONTROL POINT FILES FROM USB FLASH DRIVE With “What:”, select “3D Control Point file (GC3)”. With “Where:”, select D: (the drive to which USB flash drive is connected). Highlight the Control files to be imported, and tap ENTER button to import.
  • Page 154 CONTROL BOX SETTING METHOD FOR IMPORTING CONTROL POINT FILES FROM PROJECT FILE With “What:”, select “Control data from project file (TP3)”. With “Where:”, select “3DMC folder”. Highlight the Control file to be imported, and tap ENTER button to import. The screen changes to “Control Data” screen. If you do not want to import, tap RETURN button.
  • Page 155 SETTING CONTROL BOX The screen of “Summary” is displayed. The number of the Control Point(s) which is imported to “Control Point(s):” is displayed. Tap “Exit” button. The Control Point(s) is imported. 10. To change the setting, tap “<Back” button. Returns the screen to the previous screen.
  • Page 156 CONTROL BOX SETTING METHOD FOR USING PREDEFINED PROJECTION Select “Projection” tab, and highlight “World Geodetic System” to be used. Select “Coord. system” tab, and select “Use predefined projec- tion”, and then use the coordinates system of “World Geodetic System”. Display contents of “Projection” tab (1) “Projection:”: The name of the Projection is displayed.
  • Page 157 SETTING CONTROL BOX METHOD FOR COPYING GEOID FILES You can create the copy of the Geoid File (.gff). Connect the USB flash drive to the control box. Copy the Geoid File from USB flash drive to the control box. Tap “Copy” button. The screen changes to “Copy Files”...
  • Page 158 CONTROL BOX SETTING Check that the copied file is added to the list of Geoid Files. When the Geoid File name is already in the list and copy- ing the file by overwriting, “MessageBox” is displayed. Tap ENTER button. REMARK •...
  • Page 159 SETTING CONTROL BOX METHOD FOR COPYING GEOID FILES TO USB MEMORY When copying the Geoid File saved in the control box to USB flash drive, follow the following procedure. Select the drive to which the file will be copied (to which USB flash drive is connected) from the folder (in the con- trol box) in which the Geoid File is saved.
  • Page 160 CONTROL BOX SETTING POINT SETTING AND EDITING Control Point, Topo survey point, Surface point, etc. are prepared as Points, and you can do the setting and editing with “Points” menu. (If the Layer is not created, you cannot set or edit the Points.) For the creation method of the Layer, see “LAYERS SETTINGS”.
  • Page 161 SETTING CONTROL BOX METHOD FOR CREATING NEW POINT You can create the new Point. Tap “New” button on the setting and editing screen of “Points”. The screen changes to “PointEditDialog” screen. The displayed contents of “PointEditDialog” screen (1) “Name”: The name of Point is displayed. (2) “Description”: The Remarks are displayed.
  • Page 162 CONTROL BOX SETTING METHOD FOR EDITING EXISTING POINT Tap “Edit” button on the setting and editing screen of “Points”. The screen changes to “Points” screen. The displayed contents of “Points” screen (1) “Name”: The name of Point is displayed. (2) “Description”: The Remarks are displayed. (3) “Layer”: The name of Layer in which Point is saved is dis- played.
  • Page 163 SETTING CONTROL BOX METHOD FOR DELETING EXISTING POINT Tap “Delete” button on the setting and editing screen of “Points”. The screen changes to “MessageBox” screen. To delete the Point, tap ENTER button. The Point is de- leted. Tap RETURN button to return the screen to the previous screen.
  • Page 164 CONTROL BOX SETTING SURFACES SETTINGS The Surface denotes the target construction surface in the intelligent Machine Control. The Surface includes the Triangle mesh (TIN) and Alignment, etc. METHOD FOR IMPORTING SURFACES FROM PROJECT FILE You can perform the setting of the Surface. When the Surfaces are already saved in the Project File, the list of the Surface names is displayed in “Surface”...
  • Page 165 SETTING CONTROL BOX METHOD FOR SETTING ALIGNMENT You can perform the setting of the Alignment. When the Surfaces are already saved in the Project File, the Surface is displayed in the list of “Alignment”. If the Surface is not saved in the Project File, the Surface is not displayed in the list. In this case, import the Alignment.
  • Page 166 CONTROL BOX SETTING METHOD FOR CREATING NEW SURFACES You can create new Surface. Tap “New” button on the editing screen of Surface. The screen changes to “Surface Name and Type” screen. Input the name of the Surface created newly, select the Sur- face type, and tap “Next>”...
  • Page 167 SETTING CONTROL BOX FLAT PLANE SURFACE Highlight “Flat Plane Surface” in the Surface type, and tap “Next>” button. You can create the Flat Plane Surface from the Grid interval and Coordinates of the specified Point. (1) Coordinates of the specified Point (2) Design surface of Flat surface G0056198 Coordinates of the specified Point...
  • Page 168 CONTROL BOX SETTING • When you use the bucket edge coordinates Set the bucket edge to arbitrary position, and tap “Measure Point” button. Measurement of the bucket edge coordi- nates starts. When the measurement is finished, the value is shown in “Point on surface”. REMARK Tap “Measure Point”...
  • Page 169 SETTING CONTROL BOX • When you use the existing point coordinates Tap “Select” button, and select a point by which Surface is made from the list. 7-39...
  • Page 170 CONTROL BOX SETTING Grid interval You can set the Grid interval. Tap the item of “Grid interval” to input the Grid interval. Tap “<Back” button to move the screen back to the previ- ous screen. Tap “Cancel” button, and the screen goes back to the edit- ing screen of Surface.
  • Page 171 SETTING CONTROL BOX SLOPING PLANE SURFACE Highlight the Sloping Plane Surface in the Surface type, and tap “Next>” button. You can create the Sloping Plane Surface. (1) Main-fall (A) Start Point Flat plane surface (B) End Point Sloping plane surface G0056199 7-41...
  • Page 172 CONTROL BOX SETTING FUNCTION OF SLOPING PLANE SURFACE (1) Selection of creation method of sloping plane surface “Set Start Point and End Point”: With this method, the Main-fall is set by the start point and end point. “Set Start Point and Main-fall”: With this method, the Main-fall is set manually.
  • Page 173 SETTING CONTROL BOX In case of “Set Start Point and End Point” (2) Coordinates of the Point of surface For the procedure to input “Start Point” and “End Point”, see “FLAT PLANE SURFACE”. (3) “Calculate Main-fall” button When it is tapped, the grade in longitudinal direction (direction and grade) is calculated automatically from the coordinate of Start Point and the coordinate of End Point.
  • Page 174 CONTROL BOX SETTING Tap the item of “Grade” of “Main-fall”, and input the numer- ic value. REMARK • Set “Direction”, “Cross-fall Grade”, and “Grid interval” as needed. • You do not use “Calculate Main-fall” buttan. G0053965 Tap “Exit” button, and the screen changes to “Message- Box”...
  • Page 175 SETTING CONTROL BOX Measure the Coordinates of 2 points on the existing Sur- face. Lower the bucket edge on “Start Point of surface” (A) position, and tap “Measure Point” button. (1) Grade Coordinates of “Start Point of surface” (A) are shown. Move the bucket edge to “End Point of surface”...
  • Page 176 CONTROL BOX SETTING When you tap “Measure” button, you can select the bucket edge reference point from “Left”, “Middle”, and “Right”. G0053960 Tap “Exit” button, and the screen changes to “Message- Box” screen. To reflect the created Surface to the currently setting Sur- face, tap the ENTER button.
  • Page 177 SETTING CONTROL BOX CROWN ROAD SURFACE Highlight “Crown road surface” in the Surface type, and tap “Next>” button. You can create the Crown road surface. (1) Direction (2) Length Flat plane surface (3) Center line Crown road surface (4) Width of road (5) Main-fall (6) Cross-fall G0056200...
  • Page 178 CONTROL BOX SETTING FUNCTION OF CROWN ROAD SURFACE (1) Selection of creation method of Crown road surface “Set Start Point and End Point”: With this method, the Main-fall is set by the start point and end point. “Set Start Point and Main-fall”: With this method, the Main-fall is set manually.
  • Page 179 SETTING CONTROL BOX In case of “Set Start Point and End Point” (2) Coordinates of the Point of surface For the procedure to input “Start Point” and “End Point”, see “FLAT PLANE SURFACE”. (3) “Calculate Main-fall” button When it is tapped, the grade in longitudinal direction (direction and grade) is calculated automatically from the coordinate of Start Point and the coordinate of End Point.
  • Page 180 CONTROL BOX SETTING METHOD FOR CREATING CROWN ROAD SURFACE You can create the Crown road surface. When you select “Set Start Point and Main-fall” Set the starting point. Lower the bucket edge to the ground at an arbitrary place, tap “Measure Point” button (1) or tap “Select” button (2) to select a point, and show the Point Coordinates.
  • Page 181 SETTING CONTROL BOX When you select “Set Start Point and End Point” Set the starting point. Lower the bucket edge to the ground at an arbitrary place, tap “Measure Point” button (1) or tap “Select” button (2) to select a point, and show the Point Coordinates. (1) Grade Lower the bucket edge to the ground at an arbitrary place, tap “Measure Point”...
  • Page 182 CONTROL BOX SETTING METHOD FOR CREATING SURFACE BY TRIANGULATED SURFACE FROM TOPO SURVEY Highlight “Triangulated surface from topo survey” with “Surface type”, and tap “Next>” button. You can create “Surfaces” based on the Triangulated surface from topographical survey. Flat plane surface Triangulated surface from topo survey G0056203 Select the layer for the item of “Use points from layer:”.
  • Page 183 SETTING CONTROL BOX Then, the screen changes to “Surfaces” edit screen, and the creation the Surface is completed. Tap the RETURN button on the editing screen of “Surfa- ces”, and the creation of Surface is canceled. METHOD FOR CREATING SURFACE BY OFFSETTING EXISTING SURFACE Highlight “Raise/Lower Existing Surface”...
  • Page 184 CONTROL BOX SETTING Tap “Exit” button, and the screen changes to “Message- Box” screen. To reflect the created Surface to the currently setting Sur- face, tap the ENTER button. Then, the screen changes to “Surfaces” edit screen, and the creation the Surface is completed. Tap the RETURN button on the editing screen of “Surfa- ces”, and the creation of Surface is canceled.
  • Page 185 SETTING CONTROL BOX Creation of the Surface of the road (1) You can select the existing Alignment from the list. (2) You can offset the vertical Elevation of the road center line. Tap the item and you can input the offset value. (3) For the numeral value of “Left side:”...
  • Page 186 CONTROL BOX SETTING METHOD FOR EDITING SURFACES You can edit the Surface. Tap the Surface button. The screen changes to “Surfaces” edit- ing screen. METHOD FOR SETTING DISPLAY/NON-DISPLAY OF SURFACE You can select the Display/Non-display of the Surface. Tap “Show” button. Each time it is tapped, “Yes/No”...
  • Page 187 SETTING CONTROL BOX METHOD FOR DELETING SURFACES You can delete the Surface. Highlight the Surface to be deleted, and tap “Delete” button. The screen changes to the message box screen. • If you delete the selected Surface, tap the ENTER button. •...
  • Page 188 CONTROL BOX SETTING METHOD FOR IMPORTING SURFACES You can import the Surfaces from the USB flash drive or Project Files. Tap “Import” button, and the screen changes to the screen of Import Project Data. You can import the Surfaces from the USB flash drive or Project Files according to the following procedure.
  • Page 189 SETTING CONTROL BOX METHOD FOR IMPORTING SURFACES FROM PROJECT FILE With “What:”, select “Surfaces from project file (TP3)”. REMARK “Surfaces from Autocad file (DWG)” can also be selected with “What:”. With “Where:”, select “3DMC folder”. REMARK • When copying the Surface from the Project File saved in the USB flash drive, select the drive “F:”...
  • Page 190 CONTROL BOX SETTING Select the Surface to be imported, and tap “Next>” button. The screen changes to “Summary” screen. If you tap “Cancel” button, and the screen returns to the editing screen of “Surfaces”. REMARK • You can select the multiple Surfaces to be imported. Tap all the Files to be imported to highlight them.
  • Page 191 SETTING CONTROL BOX REMARK The display of “MessageBox” is different as shown in the illustration on the right. 7-61...
  • Page 192 CONTROL BOX SETTING LAYERS SETTINGS Layer contains the points which configure Control Point, Topo survey point, and Surface. These points are saved in the layer, and you can set and edit the display with this menu. The contents displayed in the layer setting are as follows. (1) “Layer Name”: Surface Names are displayed.
  • Page 193 SETTING CONTROL BOX METHOD FOR CHANGING POINT COLOR SELECTION You can change the display color of the Point. Select the layer of the Point which you want to change the display color, and tap “Color” button. “Color Selection” screen is displayed. Tap the desired dis- play color out of 48 colors, and tap ENTER button.
  • Page 194 CONTROL BOX SETTING METHOD FOR CHANGING POINT SYMBOL You can change the display of the Point. Highlight the layer of the Point which you want to change the display, and tap “Symbol” button. The mark display beside “Symbol” button changes. Select any display.
  • Page 195 SETTING CONTROL BOX METHOD FOR DELETING LAYERS You can delete the layer. Highlight the layer to be deleted, and tap “Delete” button. The screen changes to “MessageBox” screen. G0056206 To delete all Points and Linework(s) saved in the layer, tap ENTER button.
  • Page 196 CONTROL BOX SETTING IMPORT 3D POINTS FILE AND 3D LINEWORK FILE The point and line work can be imported. Highlight the layer to be saved, and tap the “Import” button. The screen changes to “Import Project Data” screen. Files which can be imported are the two types of point and line work.
  • Page 197 SETTING CONTROL BOX METHOD FOR COPYING POINTS FILE AND LINEWORK FILE FROM 3DMC FOLDER With “What:”, select the file to be imported. With “Where:”, select “3DMC folder”. Selected item with “What:” is the same as when copying from the USB flash drive. REMARK •...
  • Page 198 CONTROL BOX SETTING METHOD FOR SETTING AVOIDANCE DATA SHAPE You can select the shape of the Avoidance Data. Tap “Mode” button on the setting screen of the Avoidance Data. The column of “Mode” changes. Display “Mode” which you want to select. You can select a “Mode”...
  • Page 199 SETTING CONTROL BOX List of decisions for each object Surface Mode Caution display (Plan) Caution display (Profile) Mode Point Range Point Range G0054540 G0054541 List of decisions for each object (If the Linwork is the Object) Surface Mode Caution display (Plan) Caution display (Profile) Mode Range...
  • Page 200 CONTROL BOX SETTING List of decisions for each object (If the Surface is the Object) Surface Mode Caution display (Plan) Caution display (Profile) Mode Above Below Above/ Below 7-70...
  • Page 201 SETTING CONTROL BOX Surface Mode Caution display (Plan) Caution display (Profile) Mode Range Above G0054544 Range Below G0054545 Range Above/ Below G0054546 2D or 3D Outside 7-71...
  • Page 202 CONTROL BOX SETTING SURFACE MODE SETTINGS Surface mode can be selected. You can select the Surface mode that follows. “Above”: When the work equipment is above the Starting point or Linework, a warning is shown in this mode. “Below”: When the work equipment is below the Starting point or Linework, a warning is shown in this mode. “Above/Below”: When the work equipment is above or below the Starting point or Linework, a warning is shown in this mode.

  • Page 203: Guidance Settings

    SETTING CONTROL BOX PASS COUNT SETTINGS The same place on the Surface where the bucket edge passes can be shown in color. If you want to know the number of pas- sage at the same place on the Surface, this setting is recom- mended.
  • Page 204 CONTROL BOX SETTING GUIDANCE SETTING CONTENTS With “Guidance Settings”, you can set and edit for the items that follow. (1) “Elevation Reference” The height of guidance can be set. (2) “Light Bar & Sound” button The setting for the light bar and sound guidance can be set. (3) “Grade Indicators”...
  • Page 205 SETTING CONTROL BOX LIGHT BAR AND SOUND SETTINGS You can check the bucket edge position against the Surface with the Light Bar and Sound. Tap “Light Bar & Sound” button on “Guidance Settings” menu. The screen changes to “Light Bar & Sound” Guidance Settings screen.
  • Page 206 CONTROL BOX SETTING LIGHT BAR AND SOUND SETTING CONTENTS (1) “On-grade tolerance:”: Allowance range which is displayed as a green Light Bar in the digging operation can be set. (2) Setting of the range which is displayed as a green Light Bar in the digging operation can be changed.
  • Page 207 SETTING CONTROL BOX METHOD FOR CHANGING LIGHT BAR DISPLAY RANGE IN ROUGH DIGGING MODE Tap the buttons (1) and (2), and you can change the display range of Light Bar. You can select the display range from the following 3 patterns. G0053981 FINE DIGGING MODE SETTINGS You can perform the setting of Light Bar &...
  • Page 208 CONTROL BOX SETTING GRADE INDICATORS SETTINGS You can perform the setting of Grade Indicator. Tap “Grade Indicators” button on “Guidance Settings” screen. METHOD FOR INVERTING GRADE INDICATOR COLORS Put a tick in the check box of “Invert Colors”. G0053985 You can invert the display color of Grade Indicator be- tween red and blue corresponding to the bucket edge posi- tion whether it is above Surface or below Surface.
  • Page 209 SETTING CONTROL BOX METHOD FOR SETTING GRADE INDICATOR EXTENTS Tap “Extents:” column, and input the value of the range of the Grade Indicator. After completing the input, tap “OK” button. Tap ENTER button to save the setting. G0056208 The width of Grade Indicator to be displayed can be set by the inputted value.
  • Page 210 CONTROL BOX SETTING METHOD FOR SETTING GREEN GRADE INDICATOR WIDTH Tap “On-grade:” column, and input the value of the width of the Grade Indicator. After completing the input, tap “OK” button. Tap ENTER button to save the setting. G0056208 The width of the Grade Indicator to be displayed in green can be set by the inputted value.
  • Page 211 SETTING CONTROL BOX METHOD FOR SETTING LEFT GRADE INDICATOR Tap “Left Indicator” column and input the numeric value. After completing the input, tap “OK” button. Tap ENTER button to save the setting. You can offset the detection position of the bucket edge from the left to right.
  • Page 212 CONTROL BOX SETTING METHOD FOR SETTING RIGHT GRADE INDICATOR Tap “Right Indicator” column, and input the numeric value. After completing the input, tap “OK” button. Tap ENTER button to save the setting. You can offset the detection position of bucket edge from the right to left.

  • Page 213: Measurement Distance

    SETTING CONTROL BOX MEASUREMENT DISTANCE You can set the measurement method of the distance between the bucket edge and Surface. • Perpendicular against the horizontal plane In this setting, the constant vertical distance against Sur- face is measured. REMARK In the Travel mode, this setting is automatically selected. •...
  • Page 214 CONTROL BOX SETTING STEER REFERENCE SETTING CONTENTS The setting for the bucket edge position to be guided can be set to the selected alignment data. (1) “Alignment” The name of the alignment files which has been set in “Project File Settings” is shown. If none of the alignment files was set, set it in “Project File Set- tings”.
  • Page 215 SETTING CONTROL BOX ALIGNMENT FEATURE IN STEER INDICATION SETTINGS Alignment data can be set for the bucket edge to be guided. Tap “Alignment Feature:” column to select the position of the alignment data. You can select the following position for the alignment data. •...
  • Page 216 CONTROL BOX SETTING METHOD FOR SETTING LIGHT BAR IN STEERING REFERENCES you can do the setting of the light bar shown for steering references can be set. Tap “Grade Indicators” button on “Guidance Settings” screen. The screen changes to “Machine Setup” screen. G0054548 G0053990 •...
  • Page 217 SETTING CONTROL BOX METHOD FOR SETTING CROSS HAIR IN STEERING REFERENCES Bucket tooth position can be displayed with a cross hair for steering. Push the “Steer Indication” button, put a tick in “Cross Hair” on the “Steer Indication” menu to display it. You will see the bucket tooth position displayed with a cross hair in the working screen.
  • Page 218 CONTROL BOX SETTING SETTING ITEMS ON FACING ANGLE COMPASS (1) “Facing Angle Range” You can set the angle range that “Facing Angle Compass” is shown in green. (2) “Facing Proximity Angle Range”: You can set “Facing Proximity Angle Range” with the sound guidance.
  • Page 219 SETTING CONTROL BOX METHOD FOR SETTING FACING PROXIMITY ANGLE SOUND GUIDANCE RANGE Tap “Facing Proximity Angle Range” column, and input the val- ue of angle range in which the sound guidance is enabled with- in the Facing Proximity Angle Range. When you complete the input, tap “OK”...
  • Page 220 CONTROL BOX SETTING METHOD FOR SETTING SOUND TONE Tap the button (1) on the Sound Volume setting screen, the screen changes to the Tone Settings screen. You can select a Tone from 3 patterns. G0053983 Select the tone for “Facing Angle Range” and “Facing Proximity Angle Range”...
  • Page 221 SETTING CONTROL BOX METHOD FOR SETTING CUT FILL COLOR SELECTION • (1) “Interval:” Sets the interval of display color. • (2) “Offset” Offsets the range of display color for As-Built. • (3) “Restore Default” Restores the interval and offset value to the default value. •...
  • Page 222 CONTROL BOX SETTING METHOD FOR SETTING PASS COUNT COLOR SELECTION (1) Tap the Pass Count of which you want to change the dis- play color. The screen changes to the screen of “Color Selection”. Select any color and tap ENTER button. REMARK If you tap the Default Color, the default color is set.
  • Page 223 SETTING CONTROL BOX AS-BUILT ADVANCED MENU On “Advanced” screen of “As-Built”, you can perform the setting of Server/Local for As-Built Control manage- ment and Selection/Deletion of As-Built Control file. METHOD FOR SETTING AS-BUILT CONTROL • (1) “Manage by:” • When “Site-Link server” is selected HMI reads the As-built data from Site-Link server.
  • Page 224 CONTROL BOX SETTING METHOD FOR IMPORT/EXPORT AS-BUILT CONTROL FILES Use the USB flash drive and you can take out the AsBuilt Control files (GD3 file) from the control box or put the file into the control box. Export button You can write the AsBuilt Control files of the control box in- to the drive to which the USB flash drive is connected.
  • Page 225 SETTING CONTROL BOX METHOD FOR SETTING TARGET SURFACE You can do the setting of “Target Surface”. (1) “Isolation Mode” You can apply the semi-auto digging only to the selected “Tar- get Surface”. (2) “Maximum grade transition:” You can change the size of selected “Target Surface”. Input the numeral value in “Maximum grade transition:”...

  • Page 226: Display Options

    CONTROL BOX SETTING DISPLAY OPTIONS “Display Options” is for setting the working screen layout, displays, point, alignment data, machine image, work- ing range, bucket alignment lines, configurations for display of other machines, background color, brightness, language, and unit. Tap the main menu display button at the right bottom of the working screen, then the screen changes to the “Menu”.
  • Page 227 SETTING CONTROL BOX DISPLAY OPTIONS CONTENTS With “Display Options”, you can set and edit the items that follow. (1) “Screen Layout” You can set the layout of screen. (2) “View” You can do the setting of display. (3) “Design Data” You can configure Design Data display.

  • Page 228: Screen Layout

    CONTROL BOX SETTING SCREEN LAYOUT SETTINGS With “Display Options”, you can set and edit for following items. Perform the layout setting of the working screen. Tap “Screen Layout” button on “Display Options” screen, the screen changes to the layout setting screen of the working screen.
  • Page 229 SETTING CONTROL BOX METHOD FOR SETTING SCREEN LAYOUT FOR DRIVING You can do the display setting for the Driving mode. Display setting can be saved in “Driving1” and “Driving2”. Tap “Driving1” tab on the setting screen of “Screen Layout”. You can do the display setting of “Driving1” screen. (1) “Pop-Up Map”...
  • Page 230 CONTROL BOX SETTING Display of the Pop-Up Map Display of the Facing Angle Compass G0054529 Steering Light Bar display when Alignment is selected in Sur- face G0054530 7-100...
  • Page 231 SETTING CONTROL BOX Machine image G0054531 7-101...
  • Page 232 CONTROL BOX SETTING VIEW SELECTIONS FOR DRIVING The setting for the view displayed on “Main” and “Sub1” in traveling mode can be set. REMARK The view selected for “Main” can not be selected neither for “Sub1”. Available views are the following 3 types. “3D”...
  • Page 233 SETTING CONTROL BOX 3D VIEW POINT SETTINGS FOR DRIVING You can set the direction of 3D display. You can set only when 3D view is selected by “Main” or “Sub1” in Driving mode. Available directions of display are the following 4 kinds. “Overhead”...
  • Page 234 CONTROL BOX SETTING “Right” G0054003 7-104...
  • Page 235 SETTING CONTROL BOX METHOD FOR SETTING SCREEN LAYOUT FOR DIGGING The setting for the display of fine digging mode and rough digging mode can be set. The setting can be saved in “Digging 1”, “Digging 2”, and “Digging 3” for configurations. Tap the “Digging 1”...
  • Page 236 CONTROL BOX SETTING Machine image REMARK The machine image differs from the contents displayed on the working screen. 7-106...
  • Page 237 SETTING CONTROL BOX VIEW SELECTIONS FOR DIGGING The setting for the view of the fine digging mode and the rough digging mode, “Digging 1”, “Digging 2”, and “Digging 3” can be set. The views to be displayed in the “Main”, “Sub1”, and “Sub2” in the digging mode can be selected. REMARK •...
  • Page 238 CONTROL BOX SETTING “Profile” G0053999 “Section” G0054009 7-108...
  • Page 239 SETTING CONTROL BOX 3D VIEW POINT SETTINGS FOR DIGGING You can set the direction of 3D display. You can set only when 3D view is selected by “Main” or “Sub1” or “Sub2” in Digging mode. Available directions of view are the following 4 kinds. “Overhead”...
  • Page 240 CONTROL BOX SETTING “Right” G0054003 7-110...

  • Page 241: View Settings

    SETTING CONTROL BOX VIEW SETTINGS You can perform the setting of View contents selected in Main, Sub1, and Sub2. Perform the layout setting of the working screen. Tap “View” button on “Display Options” screen, and the screen changes to the setting screen of View. 3D VIEW SETTINGS You can perform the setting of 3D view.
  • Page 242 CONTROL BOX SETTING METHOD FOR SETTING CAMERA TYPE Select “3D” tab, and tap the column of “Camera Type”. “Camera Type” can be set. You can select “Camera Type” from the following 2 kinds. “Orthogonality” G0054014 “Perspective” G0054015 7-112...
  • Page 243 SETTING CONTROL BOX METHOD FOR SETTING FOCUS POINT Select “3D” tab, and tap the column of “Focus Point”. You can set “Focus Point”. You can select “Focus Point” from the following 3 kinds. “Focus on body”: Focuses on the machine body. “Focus on bucket”: Focuses on the bucket.
  • Page 244 CONTROL BOX SETTING “Focus on boom pivot”: Focuses on the boom. METHOD FOR SETTING BACKGROUND Select “3D” tab, and put a tick in the check box of “Sky”. “Sky” is set as a background on working screen. 7-114...
  • Page 245 SETTING CONTROL BOX METHOD FOR SETTING TERRAIN Select “3D” tab, and tap the column of “Terrain”. You can set Terrain. PLAN VIEW SETTINGS The setting for the plan view can be set. Tap the “Plan” tab on the setting screen of the “View” to select. 7-115...
  • Page 246 CONTROL BOX SETTING PLAN VIEW SETTING CONTENTS (1) “Focus Bucket” You can focus on the bucket center. (2) “Direction of travel” The direction of travel of the machine can be set. (3) “Fixed Degrees(Only effective when Direction of travel is Fixed orientation))”...
  • Page 247 SETTING CONTROL BOX METHOD FOR SETTING DIRECTION OF TRAVEL Select “Plan” tab, tap the column of “Direction of travel”, and you can select the direction of travel. You can select the direction of travel from the following 5 kinds. “Always Up-Screen” Displays the machine so that the bucket edge comes upward.
  • Page 248 CONTROL BOX SETTING “Up-Screen +/- 45°” The direction of travel can be set between +45 ° and -45 °. G0080883 “Up-Screen +/- 90°” The direction of travel can be set between +90 ° and -90 °. G0056214 “Fixed orientation” The direction of travel can be fixed at specified angle. METHOD FOR SETTING DIRECTION OF TRAVEL FIXED DEGREES Select “Plan”...
  • Page 249 SETTING CONTROL BOX PROFILE VIEW SETTINGS You can perform the setting of Profile view. Tap “Profile” tab on the setting screen of “View” to select. SECTION VIEW SETTING CONTENTS (1) “Focus Bucket” You can focus on the bucket. (2) “Surface Names” You can display Surface Names.
  • Page 250 CONTROL BOX SETTING METHOD FOR DISPLAYING SURFACE NAMES Put a tick in the check box of “Surface Names”. Surface Name is displayed. METHOD FOR SETTING REVERSE SIDE VIEW Put a check mark in the check box of “Reverse Side View”. The work screen in reverse side view is shown.
  • Page 251 SETTING CONTROL BOX SECTION VIEW SETTINGS You can perform the setting of Section view. Tap “Section” tab on the setting screen of “View” to select. SECTION VIEW SETTINGS CONTENTS “Surface Names” You can display Surface Names. “Bucket Name” You can display Bucket Name. For the items explained below, by putting a tick in the check box, “Display”...
  • Page 252 CONTROL BOX SETTING SETTING ITEMS BY LEFT TAB You can perform the display setting for the leftmost position information of the bucket edge. “Elevation left edge” You can perform the display setting for Elevation of the bucket edge (leftmost). “cut left edge” You can perform the display setting for the distance from the bucket edge (leftmost) to the Surface.
  • Page 253 SETTING CONTROL BOX SETTING ITEMS BY RIGHT TAB You can perform the display setting for the rightmost position information of the bucket edge. “Elevation right edge” You can perform the display setting for the Elevation of the bucket edge (rightmost). “Cut right edge”...
  • Page 254 CONTROL BOX SETTING DESIGN DATA SETTINGS You can perform the display setting of Design Data, Alignment, and Point Options. Tap “Design Data” button on “Display Options” screen, the screen changes to Configurations screen of “Design Data”. SETTING ITEMS BY ALIGNMENT TAB Tap “Alignment”...
  • Page 255 SETTING CONTROL BOX METHOD FOR SETTING ALIGNMENT CENTERLINE COLOR Tap “Alignment” tab to select. Tap “Color” button of “Alignment centerline color:”. The screen changes to “Color Selection” screen. Select the color on “Color Selection” screen. (1) : “Default Color” The color is set to the Default color. (2) : ENTER button Tap ENTER button and new setting is saved.
  • Page 256 CONTROL BOX SETTING METHOD FOR SETTING ALIGNMENT FEATURE LINE COLOR Tap “Color” button of “Alignment feature-line color:”. The screen changes to “Color Selection” screen. Select the color on “Color Selection” screen. (1) : “Default Color” The color is set to the Default color. (2) : ENTER button Tap ENTER button and new setting is saved.
  • Page 257 SETTING CONTROL BOX METHOD FOR SETTING ALIGNMENT STATION LINE COLOR Tap “Color” button of “Station line color:”. The screen changes to “Color Selection” screen. Select the color on “Color Selection” screen. (1) : “Default Color” The color is set to the Default color. (2) : ENTER button Tap ENTER button and new setting is saved.
  • Page 258 CONTROL BOX SETTING METHOD FOR SETTING REGULAR STATION LINE DISPLAY You can set Display/Non-display of “Regular station lines”. To set it to display, put a tick in the check box. METHOD FOR SETTING STATION LABELS DISPLAY You can set Display/Non-display of “Station labels”. To set it to display, put a tick in the check box.
  • Page 259 SETTING CONTROL BOX METHOD FOR SETTING STATION INTERVAL You can set Station interval of “Alignment”. Tap “Station interval:” column and input the numeric value. 7-129...
  • Page 260 CONTROL BOX SETTING METHOD FOR SETTING CROSS SELECTION COLOR You can set the color of Alignment displayed in “Section” view. Tap “Color” button of “Section”. The screen changes to “Color Selection” screen. Select the color on “Color Selection” screen. (1) : “Default Color” The color is set to the Default color.
  • Page 261 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING BY POINT OPTION TAB You can perform the display setting of Topo survey point, Control point, and Points. For the items explained below, by putting a tick in the check box, “Display” is set. If a tick is not put, “Non-dis- play”...
  • Page 262 CONTROL BOX SETTING SETTING ITEMS BY SURFACE TAB You can perform the display setting of Triangle mesh, Boundaries, and Contours in Top Views and 3D View. (1) “Triangle mesh in Top Views” You can perform the display setting for Triangle mesh in Sur- face view.
  • Page 263 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING OF TRIANGLE MESH IN TOP VIEW You can perform the display setting of Triangle mesh in Surface view. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. Tap “Color”...
  • Page 264 CONTROL BOX SETTING METHOD FOR DISPLAY SETTING OF TRIANGLE MESH IN BIRD EYE VIEW You can perform the display setting of Triangle mesh in 3D view. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. Tap “Color”...
  • Page 265 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING OF BOUNDARIES/BREAKLINES The setting for the display of “Boundaries/breaklines” can be set. Put a tick in the check box, then you can choose either to dis- play or not to display it by this setting. By putting a tick, the boundaries and break lines are displayed.
  • Page 266 CONTROL BOX SETTING CONTOURS AT INTERVAL SETTINGS “Contours at interval” can be displayed and the interval of contours can be set. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. Tap “Contours at interval” column and input the numeric value. The interval of “Contours at interval”...
  • Page 267 SETTING CONTROL BOX METHOD FOR SETTING CONTOURS COLOR You can perform the display setting of “Contours color”. Tap “Color” button. You can set “Contours color” to display. G0054019 7-137...
  • Page 268 CONTROL BOX SETTING METHOD FOR DISPLAY SETTING OF CROSS SECTION COLOR You can perform the display setting of Cross Section color displayed in Section View. Tap “Color” button. You can set the color of the displayed Cross Section. G0054020 7-138...
  • Page 269 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING OF CROSS SECTION FILLING COLOR You can perform the display setting of color for piled soil (filling color) displayed in Section View. Tap “Color” button. You can set the color for the piled soil to display. G0054021 7-139...
  • Page 270 CONTROL BOX SETTING METHOD FOR DISPLAY SETTING OF GRADE TRANSITIONS You can perform the display setting of “Grade transitions”. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. Tap “Color” button. You can set the color of “Grade transitions” to display. G0054022 7-140...
  • Page 271 SETTING CONTROL BOX METHOD FOR SETTING MACHINE IMAGE You can select the Machine Image from the following 3 kinds. To see the current Terrain directly under the machine or shape of Design Data from Plan view, set it to “Wireframe” or “Trans- lucent”.
  • Page 272 CONTROL BOX SETTING “Translucent” G0054025 7-142...
  • Page 273 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING OF WORKING RANGE You can perform the display setting for “Working Range” of the work equipment. This setting is valid only in Travel mode. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display”...
  • Page 274 CONTROL BOX SETTING METHOD FOR DISPLAY SETTING OF BUCKET ALIGNMENT LINES You can perform the display setting for “Bucket Alignment Lines”. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. G0054027 7-144...
  • Page 275 SETTING CONTROL BOX METHOD FOR DISPLAY SETTING OF REMOTE MACHINES You can perform the display setting of other machines connected to Site-Link. Put a tick in the check box, and set Display/Non-display. By putting a tick, “Display” is set. G0054028 METHOD FOR SETTING BACKGROUND COLOR You can set Background Color of the working screen.

  • Page 276: Brightness Adjustment

    CONTROL BOX SETTING BRIGHTNESS ADJUSTMENT You can adjust the brightness of the control box. Tap “Brightness Adjustment” button on “Display Options” screen, the screen changes to Brightness Adjustment screen. METHOD FOR ADJUSTING BRIGHTNESS ADJUSTMENT SCREEN Adjust the brightness. (1): Tap this button to decrease the brightness. Tap this button and the number of green indicators (4) decrea- ses, and the screen becomes dark.
  • Page 277 SETTING CONTROL BOX REMARK Turn the lamp switch to “ON” position, and the brightness of the control box becomes “Brightness (Night)” of Night setting. The default value of brightness in Night is shown in the figure. LANGUAGE AND UNITS SETTINGS You can perform the setting of the language and unit.
  • Page 278 CONTROL BOX SETTING METHOD FOR SETTING LANGUAGE You can set the language. Tap “Language settings” tab to select. The screen changes to “Language settings” screen. Tap the desired language and put a tick. Tap the ENTER button and new setting is saved. Tap the RETURN button and the screen goes back to the previous screen.
  • Page 279 SETTING CONTROL BOX METHOD FOR SETTING UNIT You can set the unit. Tap “Unit settings” tab to select. The screen changes to “Unit settings” screen. (1) “Distances” You can set the Unit of Distances displayed on the working screen. (2) “Angles” You can set the Unit of Angles displayed on the working screen.
  • Page 280 CONTROL BOX SETTING METHOD FOR SETTING DISTANCE Set the unit of Distances displayed in the working screen. The following units can be set. • “Meters” • “U.S. Survey feet” • “Int. feet” • “Feet + inches” Set the decimal place for numeric value of the displayed distance.
  • Page 281 SETTING CONTROL BOX METHOD FOR SETTING GRADES Set the unit of grades displayed on the working screen. The following units can be set. • “Percent (%)” • “Run:Rise” • “Rise:Run” METHOD FOR SETTING STATIONS You can set the Unit of additional distances displayed on the working screen.
  • Page 282 CONTROL BOX SETTING METHOD FOR SETTING SQUARE MEASURE Set the Unit of Square measure displayed on the working screen. The following units can be set. • “Square meters” • “Square feet” • “Square yards” METHOD FOR SETTING COORDINATES Set coordinates system. The following units can be set.
  • Page 283 SETTING CONTROL BOX SITE LINK TASK DETAIL MENU You can perform the check of task information, check of task progress, check of task productivity, check of task status, and check of task log display with the Site-Link Task Detail menu. TASK STATUS BUTTON Tap the Task Status button on the working screen, and the Task Detail menu is shown.
  • Page 284 CONTROL BOX SETTING CHECKING CONTENTS BY TASK DETAIL TAB With Task Detail menu, the following items can be checked. (1) Display of “Task Info” The task information is displayed. • “Task (n):” Task name • “Start date:” Task starting time •...
  • Page 285 SETTING CONTROL BOX SITE LINK With “Site-Link”, you can perform the setting for Network Connection, Operator, Activity, Delay, Material, Export Data, and Message. To execute “Site-Link” menu, the control box must be connected to the Internet. In addition, it is necessary to create a site, to issue a one-time registration code of the Sitelink3D, and to create a task from the WebPortal of the Sitelink3D that is the Topcon construction management system.
  • Page 286 CONTROL BOX SETTING SETTING CONTENTS BY SITE LINK MENU The following contents can be set with “Site-Link” menu. (1) “Network Connection” You can perform the setting for connecting the control box to Sitelink3D. (2) “Operator” (*) You can select the operator. (3) “Activity”...
  • Page 287 SETTING CONTROL BOX METHOD FOR REGISTERING ON Sitelink3D In order to register on Sitelink3D, issue the one-time registration code with WebPortal of Sitelink3D in advance. After issuing the one-time registration code, register the control box on Sitelink3D according to the following pro- cedure.
  • Page 288 CONTROL BOX SETTING Input the one-time registration code issued with WebPortal of Sitelink3D, and tap “OK” button. When the registration of code is succeeded, the message indicating the success of registration is displayed. If the registration of code is failed, the error message is displayed.
  • Page 289 SETTING CONTROL BOX METHOD FOR CONNECTING TO Sitelink3D To connect to Sitelink3D, the registration of the control box to Sitelink3D must have been completed. In addition, write the address and site number of server with WebPortal of Sitelink3D in advance. (Example: 192.168.0.1/21211) Tap “Network Connection”...
  • Page 290 CONTROL BOX SETTING Tap “Connect” button and connect to Sitelink3D. G0054034 After connection to Sitelink3D is succeeded, the Status changes to “Connected to Site-Link server!” and “Site ID:” is displayed. After confirming the connection, tap RETURN button. Each setting item in “Site-Link” menu becomes Enabled as shown in the figure.
  • Page 291 SETTING CONTROL BOX METHOD FOR SETTING CONSTRUCTION INFORMATION Once the construction information (Operator, Activity, Delay, Material) are set, the current construction informa- tion can be checked at the office. To enable the setting of construction information, the control box must be connected to the Sitelink3D. In addition, the setting of construction information must be completed at the WebPortal of Sitelink3D.
  • Page 292 CONTROL BOX SETTING METHOD FOR OUTPUTTING DATA You can select the necessary information from the active Project File and export the Design Surface File to the devices (control box, 3D-Office, etc.) connected to the same site of Sitelink3D. To export, the control box must be connected to the Sitelink3D. With “Site-Link”...
  • Page 293 SETTING CONTROL BOX Select the export method of Linework(s) included in the ac- tive Project File, and tap “Next>” button. • “None”: Exports none. • “All polylines”: Exports all the polylines. • “Selected polylines only”: Exports the selected poly- lines. •...
  • Page 294 CONTROL BOX SETTING Select if you import the exported data to the active Surface at Recipients of data, and tap “Next>” button. (1) “Import into recipients' current active project” Exported data to the active Project at Recipients is impor- ted. (2) “Overwrite surface with the same name”...
  • Page 295 SETTING CONTROL BOX METHOD FOR SENDING MESSAGE You can send the message to the devices (control box, 3D-Office, etc.) which are connected to the same site of Sitelink3D. To send the message, the control box must be connected to Sitelink3D. With “Site-Link”...
  • Page 296 CONTROL BOX SETTING A keyboard is displayed. Input the message. After completing the input, tap “OK” button to send the message. After transmission is completed, the transmission record is displayed on “Message” screen. REMARK When the control box receives the message from other de- vices, the transmission record is displayed on “Message”...
  • Page 297 SETTING CONTROL BOX METHOD FOR CLEARING MESSAGE HISTORY Tap “Clear” button on “Message” screen. The confirmation screen for clearing the message is dis- played. Tap ENTER button to clear. G0054044 The message is cleared. 7-167...
  • Page 298 KomConnect, output the KomConnect offline data, and check the connection to the KomConnect. REMARK To use “Komatsu Options”, you need to connect the control box to the Internet. You also need the registration to the KomConnect that is a construction management system by Komatsu.
  • Page 299 SETTING CONTROL BOX SETTING ITEMS ON KOMATSU OPTIONS MENU The contents to be set with “Komatsu Options” menu are as follows. (1) “Import Site Settings” You can get the Site Setting files and connect to the KomCon- nect. (2) “Export Site Settings”...
  • Page 300 When “Site Setting file” is made, input “Site Setting file” to the control box as follows. Save the Site Setting file to the USB flash drive. Connect the USB flash drive to the control box. On “Komatsu Options” screen, tap “Import Site Settings” button and open the input screen. G0054608 Tap the pull-down menu of “Where:”, and select the drive...
  • Page 301 “Site ID:”. Connection to the site starts. When the connection to the KomConnect is done success- fully, “Status” of “Komatsu Options” screen changes to “Server connected!”. After you check the connection, tap the RETURN button.
  • Page 302 METHOD FOR EXPORTING CONNECTION SETTINGS TO KomConnect You can export “Site Setting file” to the USB flash drive. Connect the USB flash drive to the control box. On “Komatsu Options” screen, tap “Export Site Settings” button to open the export screen. TestSite_20160225_020111...
  • Page 303 SETTING CONTROL BOX The name of the file which is exported is highlighted. Check the file name, and tap the “Export” button to export Export G0054616 REMARK • The extension of “Site Setting files” is “.SL3”. • Display of the drive name depends on the connection condition of the USB flash drive. •...
  • Page 304 Site Settings? G0054618 When the connection to the KomConnect is cancelled, “Site ID:” on “Komatsu Options” screen changes to blank, and “Status” changes to “Not connected to network!”. After you check that the connection to the KomConnect is disconnected, tap the RETURN button.
  • Page 305 When the internet connection is not established and you can send the off line data to KomConnect, you can output it to the USB flash drive. Connect the USB flash drive to the control box. On “Komatsu Options” screen, tap “Export Site Data” but- ton, and open the screen to output. TestSite_20160225_020111...
  • Page 306 CONTROL BOX SETTING The name of the file which is exported is highlighted. Check the file name, and tap the “Export” button to export REMARK • The extension of “Site Data file” is “.SD3”. • Display of the drive name depends on the connection condition of the USB flash drive.
  • Page 307 SETTING CONTROL BOX TOOLS With Tools menu, you can perform the setting for Topo Survey, Navigation, Supervisor, Restart Connection, and About Product. Tap the main menu display button at the bottom right of the working screen, the screen changes to the main menu screen.
  • Page 308 CONTROL BOX SETTING SETTING ITEMS BY TOOLS The contents that can be set with the Tools are as follows. (1) “Topo Survey” You can do the setting of the Topo survey. (2) “Navigation” You can do the setting of the Navigation. (3) “Supervisor”...
  • Page 309 SETTING CONTROL BOX METHOD FOR SETTING TOPO SURVEY Save the data of the bucket edge position, then you can observe the current terrain. For the observation, there are manual method and automatic method. In the manual method, a single datum is saved. In the automatic method, data are saved continuously.
  • Page 310 CONTROL BOX SETTING METHOD FOR SETTING MANUAL TOPO SURVEY METHOD FOR SETTING LAYERS Tap “Project layer for Topo:” column, and select the layer to which the Topo survey point is saved. METHOD FOR SETTING LOGGING POINT Tap “Log at:” column, and select the bucket edge position for which Topo survey is performed.
  • Page 311 SETTING CONTROL BOX METHOD FOR SETTING TOPO BUTTON Select the saving method from the column of “Topo button:”, to change the operation of Topo survey button when you tap. Selectable operations are the 3 types that follow. • “Not active” Makes the button not to be shown.
  • Page 312 CONTROL BOX SETTING METHOD FOR SETTING AUTO-TOPO (MINIMUM HORZ. DISTANCE) To perform the automatic Topo survey (minimum horizontal dis- tance), tap “Auto-Topo:” column, and select “Minimum horz. distance”. Coordinates of the bucket edge can be saved continuously each time when the work equipment moves the set distance. G0054056 METHOD FOR SETTING MINIMUM HORIZ.
  • Page 313 SETTING CONTROL BOX METHOD FOR SETTING TOPO BUTTON Tap “Log at:” column, and select the operation to do topograph- ical survey. “Pause/resume auto-topo”:Stops or resumes the continuous topographical survey with Topo survey button. “Topo shot(no prompt)”: You can save the Point data namually by the Layer which you specified in advance when you tap the Topo survey button even during the continuous topographical survey.
  • Page 314 CONTROL BOX SETTING METHOD FOR SETTING AUTO-TOPO (FIXED TIME INTERVAL) To perform the automatic Topo survey (fixed time interval), tap “Auto-Topo:” column, and select “Fixed time interval”. Coordinates of the bucket edge can be saved continuously with the set time interval. G0054062 METHOD FOR SETTING MINIMUM HORIZ.
  • Page 315 SETTING CONTROL BOX METHOD FOR SETTING TOPO BUTTON Tap “Log at:” column, and select the operation to do topograph- ical survey. “Pause/resume auto-topo”:Stops or resumes the continuous topographical survey with Topo survey button. “Topo shot(no prompt)”: You can save the Point data namually by the Layer which you specified in advance when you tap the Topo survey button even during the continuous topographical survey.
  • Page 316 CONTROL BOX SETTING Display the pop up map on the working screen, the arrow for navigation is displayed. G0054066 METHOD FOR SETTING SUPERVISOR MENU By using the Supervisor Menu of the intelligent Machine Con- trol system, the supervisor can set Enable or Disable for the menu operation by a user.
  • Page 317 SETTING CONTROL BOX The input screen is displayed. Input the Password and tap “OK”. The screen with password inputted is displayed. Tap EN- TER button. “Supervisor” menu is displayed. 7-187...
  • Page 318 CONTROL BOX SETTING METHOD FOR CHANGING PASSWORD Tap “Change Password” button in “Supervisor” menu. Tap the input column of “Old Password:”. An input pad is displayed. Input the current password and tap “OK” button. 7-188...
  • Page 319 SETTING CONTROL BOX Input “New Password:” and “Confirm Password:” in the same manner, and tap ENTER button. The screen returns to “Supervisor” menu. METHOD FOR CHANGING ENABLE/DISABLE SETTING Tap the menu to be set to Disable in “Supervisor” menu. Example: To disable the Project Files menu Tap the Project File and a tick is cleared.
  • Page 320 CONTROL BOX SETTING REMARK For the above example, see “Project File Settings” menu and you will find that the color of “Project Files” button in “Project File Settings” menu turns to gray and you cannot import or edit the Project files. METHOD FOR RESETTING CONNECTION You can get the Satellite Information again.
  • Page 321 SETTING CONTROL BOX METHOD FOR ADJUSTING CLOCK Change the Time Zone, and you can set the time axis in “Plan- ning” tab of “GNSS Status” menu to the local time. G0054070 You can set the Time of the control box. Tap “Time Adjustment”...
  • Page 322 The check box is not shown for the areas where the day- light saving is not applied. G0054073 About Komatsu HMI (About Product) MENU SETTINGS In this menu, the intelligent Machine Control information is displayed. Tap “About Product” button. The software version, etc. of the intelligent Machine Control system is displayed.
  • Page 323 SETTING CONTROL BOX AUTHORIZATION OPTIONS DISPLAY CONTENTS “Excavator (dual gps)”: Setting of GPS “GPS (Topcon RTK)”: Setting of GPS “Site-Link”: Setting of Site-Link “Site-Link Advanced Features”: Setting of Site-Link Tap “Modify” button, and you can check Authorization Code of the intelligent Machine Control system. The contents displayed in Authorization Code is as follows.

  • Page 324: Machine Setting

    CONTROL BOX SETTING MACHINE SETTING With Machine setting menu, you can do the setting for GNSS radio device and Bucket Configuration. Tap the main menu display button at the bottom right of the working screen, the screen changes to the main menu screen.
  • Page 325 REMARK Install the GNSS receiver matching to the radio specification of the base station. For the usable GNSS radio device, consult your Komatsu distributor in advance. Set the base station and turn on the power supply. Turn the starting switch of the machine to ON position, and turn on the power supply of the control box.
  • Page 326 CONTROL BOX SETTING For the configuration setting of the radio device, it is not necessary to change the GNSS Precision. Tap “Next>” button. The screen changes to “GNSS Comms” setting screen. REMARK In this screen, you can set the threshold value of RMS val- ue (error) which alerts “Low Precision”...
  • Page 327 SETTING CONTROL BOX After “Complete” screen is displayed, tap “Exit” button. The setting is saved. 7-197...
  • Page 328 At that time, either the base station or built-in radio board of GNSS receiver must be replaced. Contact your Komatsu distributor. The built-in radio device may not be equipped on machines for some countries or regions. Ask your Komatsu distributor that the machine has a built-in radio device or not, or about its type.
  • Page 329 SETTING CONTROL BOX METHOD FOR SETTING CONFIGURATION FOR TOPCON DIGITAL 2 (UHF) You can configure the setting of communication between the Topcon Digital 2 (UHF) and fixed station. Tap “Channel” column and select the channel. The frequency of the selectable channel differs with the setting of GNSS controller.
  • Page 330 CONTROL BOX SETTING METHOD FOR SETTING CONFIGURATION FOR TOPCON FH915 (SS) You can configure the setting of communication between the Topcon FH915 (SS) and fixed station. Tap “Radio Mode” column and select the radio mode. Tap “Power” column and select the power. Tap “Link Rate”...
  • Page 331 Special tools such as magnet pole, etc. is necessary for calibration (especially for measurement of bucket shape). Ask your Komatsu distributor for exchange calibration when the new bucket is to be installed. It is possible to measure without special tool, but the accuracy of bucket edge may not be obtained sufficiently.
  • Page 332 Ask your Komatsu distributor for the machine calibration and the positional calibration for the proportional con- trol lever and the potentiometer full lever if those have not been performed yet.
  • Page 333 SETTING CONTROL BOX PROCEDURES OF CALIBRATION AFTER REPLACING CONVENTIONAL BUCK- Perform the conventional bucket replacement calibration when replacing the bucket to the one other than tilt bucket such as standard bucket or slope finishing bucket. Perform this calibration on the steady ground so that machine does not incline when the bucket is operated. Check there is no person in the operating range of work equipment, and pay great attention to the safety when moving the work equipment.
  • Page 334 CONTROL BOX SETTING Tap “Bucket Configuration” button. The screen changes to “Bucket Configuration” screen. G0054085 Tap “Bucket Exchange” button. The screen changes to “Bucket Exchange” screen. Tap “Conventional Bucket” button. Calibration of “Conventional Bucket” starts and the screen changes to the Bucket File Select screen. Tap the RETURN button and the screen goes back to the previous screen.
  • Page 335 SETTING CONTROL BOX METHOD FOR SELECTING CONVENTIONAL BUCKET FILES Select the bucket file to be used from the list on “Conven- tional Bucket Files” screen. When you change the content of selected bucket file, tap “Edit” button. When you do not change, tap the ENTER button, and do procedures of “METHOD FOR CALCULATING AUTOMAT- IC CALIBRATION AND WRITING PARAMETER VALUE”.
  • Page 336 CONTROL BOX SETTING METHOD FOR MEASURING BUCKET SHAPE Measure the dimensions and angles for inputting the bucket information. Measure the length dimension to mm unit, and angle to 0.1 ° unit. Measure the dimension (1). Dimension (1) is the distance between the bucket pin (7) and the bucket link pin (8).
  • Page 337 SETTING CONTROL BOX Measure the dimension (3). Dimension (3) is the distance between the bottom of buck- et side cutters. Measure with a tape measure, and input the data. Measure the distance at widest part and input the data if the bucket has no side cutters.
  • Page 338 CONTROL BOX SETTING Dimension (4) is the distance between root and tip of the tooth. Measure with a tape measure, and input the data. Measure the blade width (9) and input the data if bucket has no tooth. 7-208...
  • Page 339 SETTING CONTROL BOX Measure the angle (5) and dimension (6) of “Bucket Identi- fication Point”. Put the marks with marker pen at the 5 points (A), (B), (C), (D), and (E) of “Bucket Identification Point”. “Bucket Identification Point” (A) is the cross point of straight line of bucket bottom face and corner.
  • Page 340 CONTROL BOX SETTING (G): When the quick coupler is installed REMARK • 2 persons are required to measure the dimensions (6) and the Angle (5) of the “Bucket Identification Point”. • The work equipment is lowered due to hydraulic drift when it is above the ground. Perform measuring of “Bucket Identification Point”...
  • Page 341 SETTING CONTROL BOX METHOD FOR MEASURING BUCKET FOOT ANGLE Set the bucket foot pin (1) and the bucket link pin (2) hori- zontal by using a level or a laser level. (A): When the quick coupler is not installed (B): When the quick coupler is installed Tap the “Bucket Angle”...
  • Page 342 Hold down the “Set” button for 0.5 seconds or longer. The conventional bucket parameter obtained by automatic calibration calculation is written in Komatsu controller, and the display returns to the menu screen. Conventional Bucket Exchange calibration is completed. If the bucket weight changes largely, bucket weight setting should be executed.
  • Page 343 If the error screen shown in the figure is shown while you do the standard bucket exchange calibration, a communication er- ror occurs between the Komatsu controller and control box. Tap the RETURN button to stop the calibration, and let the screen go back to the menu screen in this case.
  • Page 344 CONTROL BOX SETTING PROCEDURES OF CALIBRATION AFTER REPLACING TILT BUCKET Perform the tilt bucket replacement calibration when replacing the bucket to the tilt bucket. This is not applicable for the rotational bucket. Perform this calibration on the steady ground so that machine does not incline when the bucket is operated. Check there is no person in the operating range of work equipment, and pay great attention to the safety when moving the work equipment.
  • Page 345 SETTING CONTROL BOX Tap the “Bucket Exchange” button. The display changes to the Bucket Exchange screen. Tap the “Tilting Bucket” button. Calibration of the Tilting Bucket Exchange starts and the display changes to the Bucket File Select screen. 7-215...
  • Page 346 CONTROL BOX SETTING METHOD FOR SELECTING TILT BUCKET FILES Select the bucket file to be used from the list on the Con- ventional Bucket Files screen. • When you change the content of selected bucket file, tap “Edit” button. • When you do not change, tap the ENTER button.
  • Page 347 SETTING CONTROL BOX METHOD FOR SELECTING TILT SENSOR Select the name of installed tilt sensor from the pull down menu (1). Select the direction of installation of tilt sensor from the pull down menu (2). Set the tilt sensor label and direction of arrow on the label. Select the filter level from the pull down menu (3).
  • Page 348 CONTROL BOX SETTING If the “Edit” button is selected, the display changes to the bucket information input screen. METHOD FOR MEASURING BUCKET SHAPE (TILT BUCKET) Measure the dimensions and angles for inputting the bucket information. Measure the length dimension to mm unit, and angle to 0.1 ° unit. Measure the dimension (1).
  • Page 349 SETTING CONTROL BOX Measure the dimension (2). Dimension (2) is the distance between the bucket pin (7) and tooth tip. Measure with a tape measure, and input the data. (F): When the quick coupler is not installed (G): When the quick coupler is installed Measure the dimension (3).
  • Page 350 CONTROL BOX SETTING Measure the dimension (4). Dimension (4) is the distance between root and tip of the tooth. Measure with a tape measure, and input the data. 7-220...
  • Page 351 SETTING CONTROL BOX Measure the blade width (9) and input the data if bucket has no tooth. Measure the angle (5) and dimension (6) of “Bucket Identi- fication Point”. 7-221...
  • Page 352 CONTROL BOX SETTING Put the marks with marker pen at the 5 points (A), (B), (C), (D), and (E) of “Bucket Identification Point”. “Bucket Identification Point” (A) is the cross point of straight line of bucket bottom face and corner. If it is difficult to distinguish the straight line of bottom face and corner, select the point that touches the ground if the floor face digging were performed.
  • Page 353 SETTING CONTROL BOX METHOD FOR INPUTTING BUCKET INFORMATION (TILT BUCKET) Input the measured dimensions and angles. Tap within the white frame of dimension value to be input again, and then the numeric keypad pops up. Input the numeric value with it. Measure the length dimension to mm unit, and angle to 0.1 °...
  • Page 354 CONTROL BOX SETTING METHOD FOR MEASURING BUCKET FOOT ANGLE AND TILT WIDTH ANGLE (TILT BUCKET) Set the tilt axis (1) to be horizontal by using a level or a la- ser level. With that condition, set the bucket tooth tip (2) to be hori- zontal.
  • Page 355 SETTING CONTROL BOX Set the bucket foot pin (4) and the bucket link pin (5) hori- zontal by using a level or a laser level. Move the bucket only. Do not move the other work equip- ment (boom, arm) at this time. Also, do not move the buck- et to the tilting direction (right and left direction against bucket face).
  • Page 356 Hold down the “Set” button for 0.5 seconds or longer. The tilt bucket parameter obtained by automatic calibration calculation is written in Komatsu controller, and the display returns to the menu screen. If the bucket weight changes largely, bucket weight setting should be executed.
  • Page 357 If the error screen shown in the figure is shown while you do the tilt bucket exchange calibration, a communication error oc- curs between the Komatsu controller and control box. Tap the RETURN button to stop the calibration, and let the screen go back to the menu screen in this case.
  • Page 358 CONTROL BOX SETTING If the error screen shown in the figure is shown, an abnormality occurs in the tilt sensor connected to the bucket. The signal from the tilt sensor cannot be received for 3 sec- onds or more. Tap the RETURN button to stop the calibration, and let the screen go back to the menu screen in this case.
  • Page 359 SETTING CONTROL BOX PROCEDURES OF CALIBRATION AFTER REPLACING AUTO TILT BUCKET Perform "Auto Tilt Bucket Exchange" calibration when replacing the bucket to the auto tilt bucket. This is not applicable for the rotational bucket. Perform this calibration on the steady ground so that machine does not incline when the bucket is operated. Check there is no person in the operating range of work equipment, and pay great attention to the safety when moving the work equipment.
  • Page 360 CONTROL BOX SETTING Tap Bucket Exchange button. The screen changes to Bucket Exchange screen. G0080885 Tap Bucket Exchange button. The screen changes to "Bucket Exchange" screen. Tap Auto Tilt Bucket button. "Auto Tilt Bucket Exchange" calibration starts and the screen changes to the bucket file select screen. 7-230...
  • Page 361 SETTING CONTROL BOX METHOD FOR SELECTING AUTO TILT BUCKET FILES Select the bucket file to be used from the list on Conven- tional Bucket Files screen. • When changing the content of selected bucket file, tap Edit button. • When not changing, tap ENTER button. REMARK •...
  • Page 362 CONTROL BOX SETTING If Edit button is selected, the screen changes to the bucket information input screen. METHOD FOR SELECTING AUTO TILT BUCKET TYPE AND INPUTTING DIMEN- SIONS Select a bucket type from among the bucket types (A) to (D) of (1) based on the description of the spec sheet which is provided at the time of the purchase of the auto tilt bucket.
  • Page 363 SETTING CONTROL BOX METHOD FOR CALIBRATING AUTO TILT BUCKET TILT CYLINDER CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 364 Content Action Engine speed signal is 0 rpm. Check that the engine has started running. Ask your Komatsu distributor for the inspection and main- CAN communication is faulty. tenance. Starting switch is in OFF position (only the Turn the starting switch to ON position, and start the en- control box is started).
  • Page 365 SETTING CONTROL BOX Cause code Content Action ATT1PPC pressure sensor (R.H.) malfunc- Ask your Komatsu distributor for the inspection and main- WB-7 tion tenance. ATT1PPC pressure sensor (L.H.) malfunc- Ask your Komatsu distributor for the inspection and main- WB-8 tion tenance.
  • Page 366 CONTROL BOX SETTING PREPARATIONS FOR MEASURING AUTO TILT BUCKET SHAPE Set the digital angle gauge to be as the figure (1). Adjust it so that the tilt axis is set horizontally. REMARK Roughly make the angle of inclination of the auto tilt buck- et horizontal by tilting operation, then operate the bucket to adjust the tilt axis to be horizontal.
  • Page 367 SETTING CONTROL BOX METHOD FOR MEASURING AUTO TILT BUCKET SHAPE Measure the dimensions and angles for inputting the bucket information. Measure the length dimension to mm unit, and angle to 0.1 ° unit. Measure the dimension (1). Dimension (1) is the distance between the bucket pin (7) and the bucket link pin (8).
  • Page 368 CONTROL BOX SETTING Measure the dimension (3). Dimension (3) is the distance between the bottom of buck- et side cutters. Measure with a tape measure, and input the data. Measure the distance at widest part and input the data if the bucket has no side cutters.
  • Page 369 SETTING CONTROL BOX Dimension (4) is the distance between root and tip of the tooth. Measure with a tape measure, and input the data. Measure the blade width (9) and input the data if bucket has no tooth. 7-239...
  • Page 370 CONTROL BOX SETTING Measure the angle (5) and dimension (6) of Bucket Identifi- cation Point. Put the mark with marker pen at the 5 points (A) to (E) of Bucket Identification Point. Bucket Identification Point (A) is the cross point of straight line of bucket bottom face and corner.
  • Page 371 SETTING CONTROL BOX (G): When the quick coupler is installed REMARK • 2 persons are required to measure the dimensions (6) and the Angle (5) of Bucket Identification Point. • The work equipment is lowered due to hydraulic drift when it is above the ground. Perform measuring of Bucket Identification Point as making sure that the plumb (11) is vertical from time to time.
  • Page 372 CONTROL BOX SETTING METHOD FOR MEASURING BUCKET FOOT ANGLE AND TILT WIDTH ANGLE (AUTO TILT BUCKET) Set the tilt axis (1) horizontally by using a level or a laser level by referring to PREPARATIONS FOR MEASURING AUTO TILT BUCKET SHAPE. (A): When the quick coupler is not installed (B): When the quick coupler is installed Tap Bucket Angle button.
  • Page 373 SETTING CONTROL BOX Set the bucket so that the bucket pin (4) and the tooth tip (2) are vertical by using a plumb or a laser level. Move the bucket only. Do not move the other work equip- ment (boom, arm) at this time. Also, do not move the buck- et to the tilting direction (right and left direction against bucket face).
  • Page 374 CONTROL BOX SETTING METHOD FOR CALIBRATING AUTO TILT BUCKET TILT CYLINDER Auto tilt bucket posture 1 (PC1) CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 375 SETTING CONTROL BOX REMARK • Roll Angle (3) of the displayed machine is positive when it is in a clockwise direction in view of the cab side. • If you use the digital angle gauge in which the tilting operation in a counterclockwise direction is posi- tive in view of the cab side, read the clockwise tilting operation as a positive value, and counterclock- wise tilting operation as a negative value.
  • Page 376 CONTROL BOX SETTING Auto tilt bucket posture 2 (PC2) CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 377 SETTING CONTROL BOX Auto tilt bucket posture 3 (PC3) CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 378 CONTROL BOX SETTING Auto tilt bucket posture 4 (PC4) CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 379 SETTING CONTROL BOX Auto tilt bucket posture 5 (PC5) CAUTION • Set the fuel control dial to High idle (MAX) position. • Provide a high enough space for the auto tilt bucket not to contact the ground during the tilting op- eration for calibration.
  • Page 380 Hold down Set button for 0.5 seconds or longer. The auto tilt bucket parameter obtained by automatic cali- bration calculation is written in Komatsu controller, and the screen returns to the menu screen. "Auto tilt bucket exchange" calibration is completed.
  • Page 381 If it has not finished, it may have failed in other procedure. Perform the calibration again from the be- ginning. If it does not yet finish, ask your Komatsu distributor for inspection. Tap RETURN button, and the screen returns to the menu screen. At that time, the value which has been input and measured will be reset.
  • Page 382 If the error screen shown in the figure is displayed while per- forming "Auto tilt bucket exchange" calibration, a communica- tion error has occurred between Komatsu controller and control box, or bucket type B and C are selected for auto tilt bucket type and dimension input screen.
  • Page 383 SETTING CONTROL BOX PROCEDURES OF CALIBRATION OF BUCKET TOOTH Do the bucket tooth calibration when tooth is worn and tooth tip position changes or tooth is replaced. Put the tooth tip to the point (1) whose coordinates are known in daily check. Let the bucket be in the posture of the figure, and check the coordinates of the tooth tip.
  • Page 384 CONTROL BOX SETTING Tap the “Bucket Configuration” button. The display changes to Bucket Configuration screen. Tap the “Bucket Tooth Calibration” button. Bucket Tooth Calibration starts. 7-254...
  • Page 385 SETTING CONTROL BOX METHOD FOR MEASURING TOOTH LENGTH AND INPUTTING VALUE Measure the dimension (1) of tooth length with a tape measure, etc., and input the value. Dimension (1) is the distance between root and tip of the tooth. Measure the length dimension to mm unit and input it. You can input the numeric value within the range shown below.
  • Page 386 Hold down the “Set” button for 0.5 seconds or longer. The bucket parameter obtained by automatic calibration calculation is written in Komatsu controller, and the display returns to the menu screen. “Bucket Tooth Calibration” is completed. "Press and hold "Set" to save the input to controller."...
  • Page 387 If the error screen shown in the figure is shown while you do the bucket tooth calibration, a communication error occurs be- tween the Komatsu controller and control box. Tap the RETURN button to stop the calibration, and let the screen go back to the menu screen in this case.
  • Page 388 CONTROL BOX SETTING (1) “Show Bucket Shortcut” When you put a check mark in the check box, the bucket Short- cuts icon is shown on the working screen. (2) ENTER button Tap the ENTER button and the setting is saved. (3) RETURN button Tap the RETURN button and the screen goes back to the previ- ous screen.

  • Page 389: Machine Monitor

    SETTING MACHINE MONITOR MACHINE MONITOR MACHINE SETTINGS Machine Setting menu is for various machine settings. It is in the user menu on the machine monitor. See this section for the explanation for flow rate setting which enables setting for the auto tilt bucket installed. For other settings, see the Operation and Maintenance Manual of standard machine.
  • Page 390 MACHINE MONITOR SETTING ATTACHMENT SETTING Select Attachment Setting on Machine Setting screen, then press the switch F6. The following are items which can be set and confirmed when the auto tilt bucket is installed. (a): Auto Tilt Bucket (*2) (b): ATTACHMENT1 (*1) (c): ATTACHMENT2 (*1) (d): ATTACHMENT3 (*1) (e): ATTACHMENT4 (*1)
  • Page 391 The maximum speed when the lever is operated fully is the same in all setting. • Ask your Komatsu distributor for adjustment if the certain speed cannot be obtained, or if any failure code is displayed on the machine monitor when the low speed, medium speed or high speed is selected while the lever is operated fully.
  • Page 392 MACHINE MONITOR SETTING PROPORTIONAL SETTING The lever setting of attachment 1 and 2 can be reversed on Proportional Setting screen. REMARK Proportional Setting is available only when 2 attachments are set. Select Proportional Setting on Machine Setting screen, then press the switch “F6”. On Proportional Setting screen, you can perform the following operations with switches “F3”...

  • Page 393: Mc Setting

    SETTING MACHINE MONITOR MC SETTING There is MC setting menu in the user menu on machine monitor, and it performs various settings related to Semi-auto limited digging mode. For the user menu other than MC Setting menu, see the Operation and Maintenance Manual of standard ma- chine.
  • Page 394 MACHINE MONITOR SETTING METHOD FOR DIAGNOSING IMU Select the “Adjustment Diagnosis” (1) on the “IMU Adjust- ment” screen, and press the switch “F6”. F3: Moves to the next item (1 line below). When it is on the last line, it moves to the first line. F4: Moves to the previous item (1 line above).
  • Page 395 SETTING MACHINE MONITOR Swing the upper structure by 180 ° to set its posture to be the same as one displayed on the machine monitor, and set the upper structure parallel to track. Move the machine to set it to the correct posture, wait 10 seconds, and then press the switch “F3”.
  • Page 396 MACHINE MONITOR SETTING • If the adjustment is judged to be necessary as a result of “Adjustment Diagnosis”, Proceed to execute the next “METHOD FOR AD- JUSTING IMU”. Press the switch “F6”, and the screen returns to “IMU Adjustment” screen. METHOD FOR ADJUSTING IMU Select the “Adjustment Execute”...
  • Page 397 SETTING MACHINE MONITOR When the Adjustment in a forward direction is completed, buzzer sounds, and the screen changes to the screen shown in the figure on the right. Press the switch “F3”. F2: The screen returns to the screen of step 2. F3: Proceeds to the next step.
  • Page 398 Engine speed signal is 0 rpm. cute the calibration again. Wiring harness of IMU sensor CAN circuit has an open circuit. Press the RETURN button F5, and ask your Komatsu SH-1 IMU sensor is faulty. distributor for the inspection and maintenance of IMU sensor.
  • Page 399 SETTING MACHINE MONITOR BUCKET WEIGHT SETTING In the Semi-auto limited digging mode, the work equipment movement or the accuracy of operation may vary depending on the bucket weight. Optimum control is obtained by changing the setting to be complied with the weight of actual bucket installed. Perform the Boom Fine Control Adjustment when the Bucket Weight Setting , Auto tilt bucket control adjustment is changed.
  • Page 400 MACHINE MONITOR SETTING BOOM FINE CONTROL ADJUSTMENT In the Semi-auto limited digging mode, the work equipment movement or the accuracy of operation may differ depending on the bucket weight. Optimum control is obtained by changing the setting to be complied with the weight of actual bucket installed. Perform the adjustment of this section if the Bucket Weight Setting is changed.
  • Page 401 SETTING MACHINE MONITOR Select “Adjustment Execute” (1) on “Boom Fine Control Adjustment” screen of “MC Setting”, and push the switch “F6”. F3: Moves to the next item (1 line below). When it is on the last line, it moves to the first line. F4: Moves to the previous item (1 line above).
  • Page 402 MACHINE MONITOR SETTING Buzzer operates when the adjustment is completed, and the screen changes to the screen shown in the figure on the right. Push the switch “F6”. F2: Cancels the adjustment. The screen goes back to the screen of step 2. F6: Validates “Adjustment Execute”...
  • Page 403 Check the maximum hydraulic oil temperature (60 °C  Hydraulic oil temperature is high. {140 °F} ) Overheating Check for the overheating. Consult your Komatsu distributor for the inspection and CAN communication is defective. maintenance. The control lever is not in the NEUTRAL. Set the control lever to the NEUTRAL.
  • Page 404 MACHINE MONITOR SETTING METHOD FOR INITIALIZING BOOM FINE CONTROL ADJUSTMENT In order to restore the setting value of “Boom Fine Control Adjustment”, execute this menu. Select the “Restore to Default Setting” (2) on the “Boom Fine Control Adjustment”screen, and press the switch “F6”.
  • Page 405 SETTING MACHINE MONITOR SEMI-AUTO ADJUSTMENT Each item of this menu is for detail setting related to Semi-auto limited digging mode. REMARK • Setting change of this item cannot be performed while Semi-auto limited digging mode is enabled. Change the mode to the manual mode, and perform the setting. •...
  • Page 406 MACHINE MONITOR SETTING METHOD FOR ADJUSTING ARM INITIAL SPEED Select the “Arm Initial Speed” (1) on the “Semi-auto Ad- justment” screen, and press the switch “F6”. F3: Moves to the next item (1 line below). When it is on the last line, it moves to the first line.
  • Page 407 SETTING MACHINE MONITOR METHOD FOR ADJUSTING STOP POSITION Select the “Stop Position Adjustment” (3) on the “Semi-au- to Adjustment” screen, and press the switch “F6”. F3: Moves to the next item (1 line below). When it is on the last line, it moves to the first line. F4: Moves to the previous item (1 line above).
  • Page 408 MACHINE MONITOR SETTING METHOD FOR ADJUSTING SURFACE TOTAL SWING HOLD ANGLE AT INITIALI- ZATION Set the swing angle to be held from the time when GNSS receiver starts initialization to the time when the “Semi-auto limited digging mode” is canceled. Select the “Cumulative Swing Angle Set in Initialize”...
  • Page 409 SETTING MACHINE MONITOR METHOD FOR SETTING GNSS FLUCTUATION REDUCTION FILTER “GNSS Fluctuation Reduction Filter” can be set to ON or OFF. Select the “GNSS Fluctuation Reduction Filter” (6) on the “Semi-auto Adjustment” setting screen, and press the switch “F6”. F3: Moves to the next item (1 line below). When it is on the last line, it moves to the first line.
  • Page 410 MACHINE MONITOR SETTING AUTO TILT BUCKET CONTROL ADJUSTMENT In Semi-auto limited digging mode, the work equipment movement or the accuracy of operation may vary with the tilt bucket weight. Optimum control is obtained by changing the setting to be complied with the weight of actual tilt bucket installed. Perform the adjustment of this section if Bucket Weight Setting is changed.
  • Page 411 SETTING MACHINE MONITOR Adjust the hydraulic oil temperature so that it is within the range (A) of the right figure. Hydraulic oil temperature should be within the range of 40 °C {104 °F}  to 60 °C {140 °F}  (A) in order to execute the adjustment. Select Adjustment Execute (1) on Auto Tilt Bucket Control Adjustment screen of MC Setting, and press the switch “F6”.
  • Page 412 MACHINE MONITOR SETTING Buzzer sounds and the screen changes to the screen shown in the right figure when the adjustment is comple- ted. Check that the adjustment is completed screen is dis- played, and then press the switch “F3”. F2: Cancels the adjustment and returns the screen to the screen of step.
  • Page 413 SETTING MACHINE MONITOR Buzzer sounds and the screen changes to the screen shown in the right figure when the adjustment is comple- ted. Check that the adjustment is completed screen is dis- played, and then press the switch “F3”. F2: Cancels the adjustment and the screen returns to the screen of step 6.
  • Page 414 MACHINE MONITOR SETTING 11. Buzzer sounds and the screen changes to the screen shown in the right figure when the adjustment is comple- ted. Check that the adjustment is completed screen is dis- played, and then press the switch “F3”. F2: Cancels the adjustment and the screen returns to the screen of step 9.
  • Page 415 SETTING MACHINE MONITOR 14. Buzzer sounds and the screen changes to the screen shown in the right figure when the adjustment is comple- ted. Check that the adjustment is completed screen is dis- played, and then press the switch “F3”. F2: Cancels the adjustment and the screen returns to the screen of step 12.
  • Page 416 Check the hydraulic oil temperature is (60 °C {140 °F}  or Hydraulic oil temperature is high. less). Overheating Check that it is overheated. Ask your Komatsu distributor for the inspection and main- CAN communication is faulty. tenance. Control lever is not in NEUTRAL. Set the control lever to NEUTRAL.

  • Page 417: Executions

    EXECUTIONS...

  • Page 418: Semi-Auto Mode

    SEMI-AUTO MODE EXECUTIONS SEMI-AUTO MODE PRECAUTIONS FOR OPERATION WARNING • Semi-auto mode is the function to limit the range of digging automatically. For this reason, the work equipment may not move as operator intended even if the operator moves the work equipment to avoid the danger.
  • Page 419 EXECUTIONS SEMI-AUTO MODE The machine may behave unexpectedly if the bucket edge selection is not proper. For setting the blade tip selection, see METHOD FOR SETTING ROUGH DIGGING SCREEN. g0054101 When the work equipment is moved from the place out of the design data to the place of the design data (For example: Operation of swing and boom lowering is performed simultaneously)

  • Page 420: Precautions For Replacing Parts And Failures

    (for example, in reverse scraping operation) PRECAUTIONS FOR REPLACING PARTS AND FAILURES NOTICE • Calibration is needed if the boom, arm, or bucket is replaced. In such a case, consult your Komatsu distributor. • Do not remove, install, disassemble, and modify a sensor.

  • Page 421: Working Mode

    EXECUTIONS SEMI-AUTO MODE WORKING MODE You can switch between semi-auto mode and manual mode by using the auto/manual switch on the control box and the control lever. Semi-auto mode Semi-auto mode performs the following controls automatically. Auto grade assist (when the arm is operated) •...
  • Page 422 SEMI-AUTO MODE EXECUTIONS At finishing • (E): Operation can be performed by the arm control lever only. • (F): By operating arm control lever with boom LOWER control lever, you can move the bucket edge along to the design data for all working area. Auto stop control (in boom LOWER and bucket operation) •...

  • Page 423: Working Mode (When Auto Tilt Bucket Is Equipped)

    EXECUTIONS SEMI-AUTO MODE WORKING MODE (WHEN AUTO TILT BUCKET IS EQUIPPED) Semi-auto mode Auto stop control and auto grade assist control, and the control below are performed automatically in the semi- auto mode when the auto tilt bucket is installed. Tilt stop control (in tilt bucket operation) •...
  • Page 424 SEMI-AUTO MODE EXECUTIONS Operate the proportional control lever of the R.H. work equip- ment control lever for tilt operation. Tilting operation (i): Tilt counterclockwise (j): Tilt clockwise REMARK The description of "clockwise" and "counterclockwise" for tilt operation is operator's point of view from the cab. When tilt operation is operated singly When tilt bucket is operated, this automatically stops the work equipment to prevent the tilt bucket from digging in the design data (A).
  • Page 425 EXECUTIONS SEMI-AUTO MODE When performing the combined operation (performing the boom LOWER and tilt operation simultaneously) Slowly operate the tilt operation while performing the boom LOWER in the direction for the blade tip and the design surface to be in parallel. Then the tilt movement automatically stops when the blade tip is in parallel with the design surface.
  • Page 426 SEMI-AUTO MODE EXECUTIONS Perform the counterclockwise tilt operation (j) while per- forming the boom LOWER (f) operation. Tilt movement automatically stops when it is in parallel with the design surface (A). (Example2) Perform clockwise tilt operation (j) and counterclockwise tilt operation (i) while performing boom LOWER (f) operation.
  • Page 427 EXECUTIONS SEMI-AUTO MODE The work equipment stops automatically when the blade tip reaches the design surface (A) not to dig deeper than that. Perform the counterclockwise tilt operation (j) while per- forming the boom LOWER (f) operation. If the speed of clockwise tilt operation (j) is too fast, the blade tip may not be in parallel with the design surface (A).
  • Page 428 SEMI-AUTO MODE EXECUTIONS In such a case, slowly perform the counterclockwise tilt op- eration (i). Tilt movement automatically stops when the blade tip is in parallel with the design surface (A). 8-12...
  • Page 429 EXECUTIONS SEMI-AUTO MODE Tilt grading assist (when tilt bucket is operated and arm is operated) Digging and scooping work can be performed by moving the blade tip along the design surface. (A) Surface (B) Boom operation (C) Tilting operation (D) Bucket operation (E) Arm operation REMARK •...
  • Page 430 SEMI-AUTO MODE EXECUTIONS When the blade tip comes off from the design surface (A) as shown in the figure, perform counterclockwise tilt opera- tion (i) while performing the arm IN operation (b). Perform the arm IN operation (b) as performing the tilt op- eration so that the blade tip moves along the design sur- face.
  • Page 431 EXECUTIONS SEMI-AUTO MODE When the blade tip comes off from the design surface (A) as shown in the figure, perform clockwise tilt operation (j) while performing the arm IN operation (b). Perform the arm IN operation (b) as performing the tilt op- eration so that the blade tip moves along the design sur- face.
  • Page 432 SEMI-AUTO MODE EXECUTIONS The design surface (A) is extended, and it controls the blade tip not to dig deeper than the extended design surface (D), and not to let the bucket tilt counterclockwise (i). If the design surface is to be changed, perform the boom RAISE operation, and start the work again.

  • Page 433: Semi-Auto Mode Settings

    EXECUTIONS SEMI-AUTO MODE SEMI-AUTO MODE SETTINGS The following is the procedure for shifting the semi-auto mode and manual mode. METHOD FOR SWITCHING TO SEMI-AUTO MODE Semi-auto mode is valid only after the calibration is completed. For the calibration, see “OUTLINE OF CALIBRATION”. Check that the engine is started.
  • Page 434 SEMI-AUTO MODE EXECUTIONS Check that the work equipment is on the design data. (Check that warning message of “Out of design area...” is not displayed on the control box.) Check that all control levers are at NEUTRAL position. G0054104 Tap “Mode selection” button (3) on the control box, and se- lect either “Fine Digging”...
  • Page 435 EXECUTIONS SEMI-AUTO MODE The symbol (6) indicating semi-auto mode is displayed on the screen of control box, and voice signal sounds when the semi-auto mode is selected. The symbol (6) indicating semi-auto mode is displayed for a certain time, and then it is automatically cleared. G0054105 •...
  • Page 436 SEMI-AUTO MODE EXECUTIONS Semi-auto limited digging mode Display of icon Display of icon when it is availa- when it is restric- Manual Waiting Type of icon mode Operating Lever is in Lever is op- (Valid) (Not active) NEUTRAL. erated. GNSS state Available Restricted Restricted...
  • Page 437 EXECUTIONS SEMI-AUTO MODE METHOD FOR ADJUSTING CONTROL SURFACE OFFSET Tap the Control Surface offset button. Offset menu pops up. You can offset the design surface as an effective surface to control with this menu only when the semi-auto limited digging mode settings is set.
  • Page 438 SEMI-AUTO MODE EXECUTIONS METHOD FOR SWITCHING TO MANUAL MODE Press the auto/manual switch (4) on the top of the control box or the auto/manual switch (5) on the R.H. work equipment con- trol lever. Symbol indicating the manual mode is displayed on the screen of control box, and audio signal sounds when the manual mode is selected.

  • Page 439: Travel Mode

    EXECUTIONS TRAVEL MODE TRAVEL MODE Use the Travel mode when machine travels in the job site. TRAVEL MODE SETTINGS Tap the button (1) at bottom left of the working screen, and but- ton pops up. Tap the button (1) and select Travel mode. Tap the button (2) to switch the display between the screen set in “Driving1”...

  • Page 440: Offset Menu Of Surface

    TRAVEL MODE EXECUTIONS OFFSET MENU OF SURFACE (1) “Elevation (left edge)” The height (elevation) of bucket edge at left end is shown. (2) “Elevation (right edge)” The height (elevation) of bucket edge at right end is shown. (3) “Elevation set point” The offset value is adjusted with △...
  • Page 441 EXECUTIONS TRAVEL MODE Surface offset can be done by switches (A) and (B) on the work equipment control lever, or by the buttons (A) and (B) on the control box screen as well. (A): Offset down switch (B): Offset up switch In case of “Display adjustment buttons”...

  • Page 442: Target Surface Settings

    TRAVEL MODE EXECUTIONS REMARK • This is shown only when the travel mode is selected. • The working range of work equipment changes by the inclination angle of machine. (16) Display of abnormality Error message is shown on the screen. For details, see “TROUBLES AND ACTIONS”.

  • Page 443: Rough Digging Mode

    EXECUTIONS ROUGH DIGGING MODE ROUGH DIGGING MODE Rough digging mode is used when the fine digging mode is not used. Bucket edge position against the design data is shown, and the light bar or sound supports the digging operation. Tap the button (1) at bottom left of the working screen, and the button pops up.
  • Page 444 ROUGH DIGGING MODE EXECUTIONS (3) Facing Angle Compass Facing angle of the bucket edge against the target surface is indicated with the direction of arrow and the color. If the facing angle compass is yellow, swing the upper structure until it becomes green. Swing slowly until the triangle becomes upward direction after that.
  • Page 445 EXECUTIONS ROUGH DIGGING MODE (4) Distance between bucket edge and the design data Displays the minimum distance between bucket edge and the design data. (5) Bucket edge trace The trace of the bucket edge moved is displayed in red line. The trace is displayed when the bucket edge position is in the green range of light bar.
  • Page 446 ROUGH DIGGING MODE EXECUTIONS Tap "bucket edge position" button (7) and tap the desired buck- et edge position. The following 4 types are the available positions of bucket edge. • Left Fix Measurement is performed with the left end of bucket edge, and the sectional view is created based on that.

  • Page 447: Temporary Design Menu

    EXECUTIONS ROUGH DIGGING MODE TEMPORARY DESIGN MENU When the designed data (the design data) is not displayed, the design data offset button changes to temporary design surface creation button. Tap this button, and “Temp. Design” menu pops up. G0054122 METHOD FOR CREATING TEMPORARY DESIGN SURFACE You can create the design surface such as flat surface and slope, etc.
  • Page 448 ROUGH DIGGING MODE EXECUTIONS In case of “Set Start Point and Main-fall” (2) “N”, “E”, “Elev” of the Start Point Input the coordinates of control point of the design surface you are going to create. You can also measure the bucket edge position. (3) “Measure”...
  • Page 449 EXECUTIONS ROUGH DIGGING MODE In case of “Set Start Point and End Point” (2) “N”, “E”, “Elev” of the Start Point and End Point Input the coordinates of control point of the design surface you are going to create. You can also measure the bucket edge position. (3) “Measure”...

  • Page 450: Fine Digging Mode

    FINE DIGGING MODE EXECUTIONS FINE DIGGING MODE Fine Digging mode is used to finish the working surface. Bucket edge position against the design data is dis- played, and the light bar or sound supports the digging operation. Tap the button (1) at bottom left of the working screen, and but- ton pops up.
  • Page 451 EXECUTIONS FINE DIGGING MODE (3) Facing Angle Compass Facing angle of the bucket edge against the target surface is indicated with the direction of arrow and the color. If the facing angle compass is yellow, swing the upper structure until it becomes green. Swing slowly until the triangle becomes upward direction after that.
  • Page 452 FINE DIGGING MODE EXECUTIONS (4) Distance between bucket edge and the design data Displays the minimum distance between bucket edge and the design data. (5) Angle between bucket bottom and target surface Displays the angle between bucket bottom and target surface. REMARK "Angle between bucket bottom and target surface"...
  • Page 453 EXECUTIONS FINE DIGGING MODE Tap "bucket edge position" button (8) and tap the desired buck- et edge position. The following 4 types are the available positions of bucket edge. • Left Fix Measurement is performed with the left end of bucket edge, and the sectional view is created based on that.

  • Page 454: Target Surface Settings

    TARGET SURFACE SETTINGS EXECUTIONS TARGET SURFACE SETTINGS The detail of the target surface can be checked with the target surface setting menu, . Also you can display the finished target surface for construction management. TARGET SURFACE SETTING MENU Tap the target surface on the working screen (A), and the screen changes to the target surface setting menu.
  • Page 455 EXECUTIONS TARGET SURFACE SETTINGS The status of the design data is indicated with the following colors. (A) Finished surface (yellow-green) (B) Target surface (white) G0054137 To cancel the yellow green display of Target Surface, tap Target Surface of yellow green and then tap the “Undo checked target surface”...
  • Page 456 TARGET SURFACE SETTINGS EXECUTIONS (1) “Incline” The inclination of the target surface is displayed. (2) “Surface height” The height of the target surface is displayed. (3) “Surface width” The width of the target surface is displayed. (4) “Height of top of slope” The altitude of the highest point of the target surface is dis- played.

  • Page 457: Bucket Edge Position

    EXECUTIONS BUCKET EDGE POSITION BUCKET EDGE POSITION With “Bucket edge position” menu of bucket edge position information, you can check bucket edge position in- formation (bucket edge accuracy ), and correct the bucket edge position by comparing the bucket edge position with the bench mark (control point) at jobsite.
  • Page 458 BUCKET EDGE POSITION EXECUTIONS DISPLAY BUCKET EDGE COORDINATES In the North, East, Elevation, bucket edge coordinates which has been set at point are displayed. DISPLAY DISTANCE BETWEEN BUCKET EDGE AND DESIGN SURFACE The cutting amount to the design data is displayed as the verti- cal distance between bucket edge and the design data (directly under the bucket edge position).
  • Page 459 EXECUTIONS BUCKET EDGE POSITION METHOD FOR MEASURING BUCKET EDGE POSITION When measuring the bucket edge position again, tap “Meas- ure...” button. Measurement starts. METHOD FOR SAVING MEASURED DATA Tap the “Save” button to save the measuring result. Position Details screen is displayed. •...

  • Page 460: Method For Comparing With Benchmark

    BUCKET EDGE POSITION EXECUTIONS METHOD FOR COMPARING WITH BENCHMARK On “Comp. BM” tab, you can compare the coordinates of buck- et edge position with the benchmark (control point) to check if there is an error of coordinates of bucket edge position. (1) “Position of bucket”...

  • Page 461: Method For Correcting Bucket Edge Position

    EXECUTIONS BUCKET EDGE POSITION METHOD FOR CORRECTING BUCKET EDGE POSITION On “Offset” tab, compare the bucket edge position with the control point other than benchmark, and you can correct the bucket edge position. You can also set the benchmark as a control point to correct it. (1) “Raw Bucket Position”...

  • Page 462: Daily Calibration

    DAILY CALIBRATION EXECUTIONS DAILY CALIBRATION WALK-AROUND CHECKS OF INTELLIGENT MACHINE CONTROL EQUIP- MENT Check once a day before starting the engine that the bolts and nuts of the intelligent Machine Control are not loose, the wiring harness connector is not loose, and the play is proper. METHOD FOR CHECKING GNSS ANTENNA AND CABLE Check that the installing direction of GNSS antenna matches marks.
  • Page 463 EXECUTIONS DAILY CALIBRATION METHOD FOR CHECKS BEFORE STARTING ON intelligent Machine Control EQUIPMENT Before starting the work each day, perform the following inspection to check that the intelligent Machine Control is detecting the bucket edge position correctly. Check that the battery disconnect switch (S) is in ON posi- tion (I).
  • Page 464 DAILY CALIBRATION EXECUTIONS The system is in preparation for the position calculation by GNSS. • “Initializing...” The system is securing the accuracy of bucket edge position calculation by GNSS. REMARK The intelligent Machine Control system is checked always when starting up the system. How long it takes to check through the system depends on the state of satellite and radio.
  • Page 465 EXECUTIONS DAILY CALIBRATION Method for resetting the work equipment posture Set the swing lock switch to ON position and check that the swing lock monitor is lit on the machine monitor. Move the lock lever slowly and steadily to FREE position, then raise the bucket from the ground.
  • Page 466 DAILY CALIBRATION EXECUTIONS CAUTION Ensure the safety of the surroundings since the tilting speed may change suddenly during calibration. The sudden change of tilting speed does not affect the calibration. REMARK • Finish "Auto tilt bucket exchange" calibration and "Auto Tilt Bucket Control Adjustment", then per- form the calibration.
  • Page 467 EXECUTIONS DAILY CALIBRATION METHOD FOR CHECKING AND ADJUSTING BUCKET EDGE ACCURACY NOTICE Be sure to refer “METHOD FOR CHECKING CONTROL BOX SCREEN DISPLAY”, and do it after you do the steps 6. to 15. Make sure that the GNSS Status button on the control box lights up in green.
  • Page 468 DAILY CALIBRATION EXECUTIONS Input the coordinates of control stake on which the bucket edge is fitted into “Position of benchmark” column. Tap the column to input, and the numeric keypad is shown. Input the coordinates value and tap “OK”. REMARK <<...
  • Page 469 EXECUTIONS DAILY CALIBRATION Operate the operating portion (g) of the lock lever (1) to set it securely to the LOCK position (L). Tap “Offset” tab. G0054144 10. Tap “Measure...” button on the bottom left center of moni- tor screen. Measurement of bucket edge position starts. G0054145 Tap “Measure...”...
  • Page 470 DAILY CALIBRATION EXECUTIONS 11. The bucket edge position coordinates measured by GNSS which is not offset is shown in “Raw Bucket Position” col- umn. If you want to measure the current bucket edge position again, tap “Measure...” button in the center of monitor screen.
  • Page 471 EXECUTIONS DAILY CALIBRATION 12. When the deviation of coordinates position satisfies the re- quired accuracy of jobsite, tap “ENTER” button and the display goes back to the working screen. AJD01421 13. If the deviation of coordinates position does not satisfy the required accuracy of jobsite, tap “Match”...
  • Page 472 DAILY CALIBRATION EXECUTIONS 14. To correct the deviation of coordinates position individually, tap the column in “Offset” column where you want to input. Numeric keypad is shown. Input the coordinates value and tap “OK”. REMARK << button: Deletes 1 numeric number. “OK”...
  • Page 473 EXECUTIONS DAILY CALIBRATION METHOD FOR CALIBRATING BUCKET TOOTH When bucket tooth has been worn and shortened, the tooth length setting can be adjusted with Bucket Configu- ration in Machine Setup menu. Tap the menu button on the control box. Menu screen is displayed. Tap the “Machine Setup”...
  • Page 474 DAILY CALIBRATION EXECUTIONS Tap the “Bucket Tooth Calibration” button. Input the length of bucket tooth on the Bucket Tooth Cali- bration screen. Tap the column to input, and the numeric keypad is dis- played. Input the coordinates value and tap the “OK”. REMARK <<...
  • Page 475 EXECUTIONS DAILY CALIBRATION Confirmation screen for resetting of bucket tooth dimen- sion is displayed. Tap the “Next” button and proceed to the next screen. REMARK “Back” button: Display returns to previous screen. RETURN button: Display returns to Machine Setup screen. When the resetting of bucket tooth dimension is comple- ted, the screen shown right is displayed.

  • Page 476: Check Gnss Communication Status

    CHECK GNSS COMMUNICATION STATUS EXECUTIONS CHECK GNSS COMMUNICATION STATUS Satellite communication state can be checked on GNSS acquiring state menu. GNSS (Global Navigation Satellite System) METHOD FOR CHECKING GNSS COMMUNICATION STATUS Tap the button (1) on the screen, the display changes to “GNSS Status”...

  • Page 477: Method For Checking Number Of Satellites And Error Of Positioning

    EXECUTIONS CHECK GNSS COMMUNICATION STATUS METHOD FOR CHECKING NUMBER OF SATELLITES AND ERROR OF PO- SITIONING You can show the status and coordinates error of GPS and GLONASS satellite which are caught. Tap “Fix” tab to select. The same items are shown in each of “Main GPS” and “Aux GPS”.

  • Page 478: Method For Setting Satellite Position Display And Elevation Angle

    CHECK GNSS COMMUNICATION STATUS EXECUTIONS METHOD FOR SETTING SATELLITE POSITION DISPLAY AND ELEVATION ANGLE Satellite position and elevation angle in the sky above the machine are displayed. REMARK Elevation angle means the upward angle based on the horizon. Tap the “Satellites” tab to select. (A) Blue: Indicates GPS satellite.

  • Page 479: Method For Displaying Gnss Receiver Information

    EXECUTIONS CHECK GNSS COMMUNICATION STATUS METHOD FOR DISPLAYING GNSS RECEIVER INFORMATION It displays the information of GNSS receiver. Tap the “Info” tab to select. Same items are displayed in each of “Main GPS” and “Aux GPS”. (1) “Receiver ID” ID of GNSS receiver (MC-R3) is displayed. (2) “Firmware”...

  • Page 480: Method For Cheking Expectancy Of Edge Accurancy

    CHECK GNSS COMMUNICATION STATUS EXECUTIONS METHOD FOR CHEKING EXPECTANCY OF EDGE ACCURANCY You can see the expectancy of bucket edge accuracy of work equipment. Tap the “Planning” tab to select. • Horizontal axis of the graph Time axis (24-hour system display) •...

  • Page 481: Method For Setting Tilt Sensor

    EXECUTIONS CHECK GNSS COMMUNICATION STATUS METHOD FOR SETTING TILT SENSOR (when the tilt sensor TS-1 is installed) Tap the button (1) at the bottom right of the working screen. The button pops up. Tap the button (1) to select the setting of bucket tilt sensor. REMARK The setting of bucket tilt sensor can be changed only when the manual mode is set.
  • Page 482 CHECK GNSS COMMUNICATION STATUS EXECUTIONS About tilt sensor icons (1) When manual mode is set (A) Sensing mode When the accuracy is good, the blue icon shown in the figure is displayed. You can proceed to the semi-auto mode as long as this icon is displayed.
  • Page 483 EXECUTIONS CHECK GNSS COMMUNICATION STATUS If the fixed sensor value mode is used by changing it from the sensing mode while the accuracy of tilt sensor is being deteriorated, the icon display changes as follows. Be careful that the accuracy of bucket edge may deteri- orate.
  • Page 484 CHECK GNSS COMMUNICATION STATUS EXECUTIONS Setting tilt sensor (when the auto tilt bucket is installed) Tap the button (1) at the bottom right of the working screen. The button pops up. Tap the button (1) to select the setting of tilt sensor. REMARK The setting of tilt sensor can be changed only when the manual mode is set.
  • Page 485 EXECUTIONS CHECK GNSS COMMUNICATION STATUS (2) When semi-auto mode is set You can proceed to the semi-auto mode if the blue background icon is displayed while the manual mode is set, or if the green background icon is displayed while the fixed sensor value mode is set.

  • Page 486: Use Of Topo Survey

    USE OF TOPO SURVEY EXECUTIONS USE OF TOPO SURVEY The current position can be measured by saving the position data of bucket edge. There are manual method and auto method for measuring. A single data is saved in manual method, and a series of data are saved in auto method.
  • Page 487 EXECUTIONS USE OF TOPO SURVEY If you selected “Topo shot(prompt for detail)” at step. 2, screen to input the names of “Layer” and “Point descrip- tions” (bucket edge position data) is shown. The name of set Layer and Point description (bucket edge position data) are shown if you selected “Topo shot(no prompt)”...
  • Page 488 USE OF TOPO SURVEY EXECUTIONS METHOD FOR INPUTTING NEW POSITION DETAILS NAME Select the “<new description>” in “Point description” col- umn, and input any name. If the name of the point is in a list, select that “Point” name. Data is saved with the layer name and point name which has been set.
  • Page 489 EXECUTIONS USE OF TOPO SURVEY Contents of point details (bucket edge position data) is dis- played. Contents of display are “Log at”, “Number”, “Name”, and “Elevation”. For the setting procedure of display, see “LAYERS SET- TINGS”. 8-73...

  • Page 490: Method For Performing Auto-Topo Survey

    USE OF TOPO SURVEY EXECUTIONS METHOD FOR PERFORMING AUTO-TOPO SURVEY Tap “Topo Survey” button in the Tools menu. The screen changes to topographical survey setting screen. G0054156 When you create a new layer, select “<New>” on “Project layer for Topo:”, and input the name freely. If the layer for saving data is in a list, select the layer.
  • Page 491 EXECUTIONS USE OF TOPO SURVEY For setting Auto-Topo Survey, set it to “Minimum horz. dis- tance” for the Auto-Topo (distance measurement). Set it to “Fixed time interval” for Auto-Topo (time measurement). For setting Auto-Topo Survey, see “METHOD FOR SET- TING AUTOMATIC TOPO SURVEY...
  • Page 492 USE OF TOPO SURVEY EXECUTIONS The screen to input the name of the Layer to be saved and Point description (bucket edge position data) is shown. The layer which has been set at step. 2. is shown. You cannot create a layer or select a layer here. G0054158 METHOD FOR CREATING NEW LAYER TO RECORD DATA Select the “<new layer>”...
  • Page 493 EXECUTIONS USE OF TOPO SURVEY METHOD FOR INPUTTING NEW POSITION DETAILS NAME Select the “<new description>” in “Point description” col- umn, and input any name. If the name of the point is in a list, select that survey point name. Data is saved with the layer name and survey point name which has been set.

  • Page 494: Method For Canceling Topographic Surveys

    USE OF TOPO SURVEY EXECUTIONS The details of the topographic survey point are displayed and recorded. Contents of display are “Symbol”, “Number”, “Name”, and “Elevation”. For the setting procedure of display, see “METHOD FOR SETTING LAYERS”. METHOD FOR CANCELING TOPOGRAPHIC SURVEYS Set the “Auto-Topo”...

  • Page 495: Troubleshooting

    EXECUTIONS TROUBLESHOOTING TROUBLESHOOTING CONTROL BOX SCREEN DISPLAY Phenomena Check item Reference No design data is dis- Check that “Out of designarea...” is not displayed. PHENOMENA AND played. If it is displayed, this is the case that the design data is out of the ACTIONS FOR CON- screen and this is not a failure.
  • Page 496 TROUBLESHOOTING EXECUTIONS Phenomena Check item Reference The facing angle Check that the desired design data is selected. METHOD FOR SET- compass does not TING ROUGH DIG- Selected design data is highlighted in white. Check that the desired become perpendicu- GING SCREEN one is selected.
  • Page 497 EXECUTIONS TROUBLESHOOTING Phenomena Check item Reference Semi-auto mode is Check that the travel mode is not selected. not displayed al- Semi-auto mode cannot be selected in travel mode. Set it to "Rough though the Auto/ Digging" mode or "Fine Digging" mode. Manual switch is Check that the working screen is displayed but not any of menu pressed.

  • Page 498: Semi-Auto Mode

    TROUBLESHOOTING EXECUTIONS SEMI-AUTO MODE Phenomena Check item Reference Semi-auto mode is Check that the design data is displayed. CONTROL BOX displayed but the auto SCREEN DISPLAY Auto grade assist control does not operate without the design data. grade assist control Check that the bucket edge is approaching the design data.
  • Page 499 EXECUTIONS TROUBLESHOOTING Phenomena Check item Reference The auto grade assist control is not can- Check that the machine is out of the design data. PRECAUTIONS FOR celed even if the ma- REPLACING PARTS The auto grade assist control is canceled and system proceeds to chine moves out the AND FAILURES the waiting state if the machine moves out of the design data while...

  • Page 500: Working Accuracy

    TROUBLESHOOTING EXECUTIONS WORKING ACCURACY Phenomena Check item Reference The value varies Reciprocate each cylinder by 1 round trip to place it to both stroke largely when check- ends. ing or adjusting the Detection of cylinder stroke may have an error, reset the detection by accuracy of bucket placing it to the stroke end.

  • Page 501: Auto Tilt Bucket

    EXECUTIONS TROUBLESHOOTING AUTO TILT BUCKET Phenomena Check item Reference Auto Tilt Bucket Con- AUTO TILT BUCKET Perform the adjustment again according to the troubleshooting for trol Adjustment re- CONTROL ADJUST- Auto Tilt Bucket Exchange calibration described below. mains not completed. MENT The value obtained at checking the accura-...
  • Page 502 TROUBLESHOOTING EXECUTIONS Check the items in METHOD FOR CALIBRATING AUTO TILT BUCKET TILT CYLINDER, and check that it does not tilt in the different direction from the drawing of the bucket on the control box, and the screen does not proceed. If it tilts in the unintended direction and the screen pro- ceeds, check the connecting port of the hydraulic piping.
  • Page 503 EXECUTIONS TROUBLESHOOTING Check the items in METHOD FOR MEASURING BUCKET FOOT ANGLE AND TILT WIDTH ANGLE (AUTO TILT BUCKET), and check that the check box of the bucket an- gle reading has been checked. If the check box has not been checked, perform the bucket angle reading again.

  • Page 505: Index

    Avoidance Data - Set shape......... 7-68 A new layer - Create to record data....8-71,8-76 Avoidance data settings........7-67 Abbreviation List............. 1-7 About Komatsu HMI (About Product) menu settings................7-192 Action Level Display..........3-8 Background (Sky) - Set........7-114 Action when machine monitor shows warning display.
  • Page 506 INDEX Calibration - Bucket tooth........8-57 Current Abnormality display switch.......3-10 Calibration - Outline..........7-202 Cut Fill display color - Set........7-91 Calibration - Prepare...........7-201 Cut fill settings..........7-72,7-90 Calibration - Start application after auto tilt bucket ex- Cylinder function state caution lamp..... 3-12 change............
  • Page 507 Method for acting when communication error or sen- Action for the message........3-91 sor error occurs..........7-213 Komatsu controller not connected! - Action for the Method for acting when communication error or sen- message............3-80 sor error occurs (Auto tilt bucket)....7-252...
  • Page 508 INDEX Method for acting when communication error or sen- Precautions for replacing parts and failures....8-4 sor error occurs (Bucket tooth)....7-257 Precautions for transportation.........2-9 Method for acting when communication error or sen- Precautions for using..........6-2 sor error occurs (Tilt bucket)......7-227 Precautions for using attachment and options..6-2 Method for adjusting..........
  • Page 509 Setting items by Tools......... 7-178 lamp............... 3-11 Setting items on facing angle compass....7-88 Tilt bucket file - Select......... 7-216 Setting items on Komatsu options menu.... 7-169 Tilt bucket foot angle and tilting width angle - Meas- Shortcuts menu - Set.......... 7-257 ure..............7-224 Site Link server not connected! - Action for the mes- Tilt Bucket Sensor Offline! - Action for the message..
  • Page 510 INDEX Waiting for satellites... - Action for the message... 3-85 Waiting to initialize... - Action for the message..3-87 Warning display............3-7 Working accuracy..........8-84 Working mode............8-5 Working mode (when auto tilt bucket is installed)...8-7 Working Range - Set display......7-143 Working screen - Set background color....7-145 You are in delay status - Action for the message..3-92...
  • Page 512 PC210LCi-11 HYDRAULIC EXCAVATOR Form No. PEN00892-03 ©2020 KOMATSU All Rights Reserved Printed in Japan 01-2020...

Table of Contents