Polaris 650 Titan Adventure 2025 Owner's Manual
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Polaris 650 Titan Adventure 2025 Owner's Manual

Polaris 650 Titan Adventure 2025 Owner's Manual

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2025
For Maintenance and Safety
OWNER'S
MANUAL
650 Titan Adventure
650 Titan Nordic Pro

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Summary of Contents for Polaris 650 Titan Adventure 2025

  • Page 1 2025 For Maintenance and Safety OWNER’S MANUAL 650 Titan Adventure 650 Titan Nordic Pro...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code® with your smartphone or visit: www.polaris.com/en-us/safety.
  • Page 3 2025 Owner’s Manual 650 Matryx TITAN ADVENTURE 650 Titan Nordic Pro...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. BatteryMINDer® is a registered trademark of VDC Electronics Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. SAE® is a registered trademark of Society of Automotive Engineers, Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 7: Table Of Contents

    Specifications ....197 POLARIS Products ....201 Troubleshooting ....203 Warranty .

  • Page 9: Introduction

    This service can be performed by your authorized POLARIS dealer. You and your authorized POLARIS dealer must complete the registration form included with your snowmobile and forward it to us. This completed form is necessary to ensure warranty coverage.

  • Page 10: Preservation Of The Environment

    INTRODUCTION PRESERVATION OF THE ENVIRONMENT POLARIS is committed to supporting an environmental education campaign. We encourage state and provincial governments across the snowbelt to adopt rigorous safety training programs that encourage protection of our environment, including wildlife and vegetation. Snowmobile clubs and other organizations are working together to protect our environment.

  • Page 11: Key Identification

    Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a POLARIS key blank using the same identification number with one of your existing keys, so if both keys are lost, the ignition switch assembly must be replaced.

  • Page 12: Radio Compliance Statements

    For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-RC7W has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4019211) with gain of 3 dBi. Any antenna that has a gain greater than...
  • Page 13 NOTE Other transmitting radio frequencies may exist outside of EU markets. Hereby, Polaris Industries Inc. declares that the radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://www.polaris.com/en-us/radio-conformity/...

  • Page 15: Operator Safety

    Always check major and vital safety components before every ride. All POLARIS snowmobiles are designed and tested to provide safe operation when used as directed. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.

  • Page 16: Riding Position

    SAFETY STAY CLEAR OF ENGINE Never attempt adjustments with the engine running. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to check its operation.

  • Page 17: Riding Apparel

    HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

  • Page 18: Survival Preparation

    SAFETY CLOTHING WARNING Avoid wearing loose clothing or long scarves, which can become entangled in moving parts and cause serious injury. Always wear an approved helmet and eye protection. Be prepared, be warm and be comfortable when riding. Be aware of the weather forecast, especially the windchill, and dress accordingly.

  • Page 19: Driver Awareness

    SAFETY EXCESSIVE SPEED WARNING High speed driving, especially at night, could result in serious injury or death. Always reduce speed when driving at night or in inclement weather. Always observe all state and local laws governing snowmobile operation and speed limits. Always be alert and pay attention to the trail ahead. If your speed is 40 MPH (64 km/h), your snowmobile is traveling about 60 feet (18 m) per second.

  • Page 20: Disabled Operators

    SAFETY DISABLED OPERATORS Safe operation of this rider-active vehicle requires good judgement and physical skills. Operators with cognitive or physical disabilities have an increased risk of loss of control, which could result in serious injury or death. MOUNTAINOUS TERRAIN RIDING Mountainous terrain operation, even for experienced riders, can present conditions and situations that could result in serious injury or death.
  • Page 21 SAFETY GET THE SAFETY GEAR In addition to carrying a spare belt, spark plugs and tools on each snowmobile, each person in your riding group should wear the recommended snowmobile riding apparel and carry (on their person) the following survival items when riding in mountainous terrain: •...
  • Page 22 SAFETY GET TO KNOW YOUR SAFETY GEAR Following the safety gear and apparel recommendations will increase your chances of survival if you encounter an avalanche or become stranded in the backcountry, but even experienced and properly-equipped snowmobilers, hikers and skiers perish in avalanches or succumb to hypothermia. Using a beacon or probe for the first time during an avalanche recovery operation, or not knowing how to deploy your avalanche air bag backpack during a slide, should be considered UNACCEPTABLE to you and all members of your riding group.

  • Page 23: Get The Picture

    SAFETY GET THE PICTURE Slopes steeper than 30º are more prone to avalanches, but any slope should be considered avalanche terrain, even small slopes with trees. Low-angle slopes are also avalanche terrain if they have steeper slopes above them. NOTICE The 30º...
  • Page 24 The track features paddles that pack and shovel snow rather than dig in and grip the snowpack. Because POLARIS mountain snowmobiles feature tall track paddles, the rear suspension rails and sliders will sit above the snowpack on a groomed trail.
  • Page 25 • www.lavinprognoser.se for Swedish riders. • www.avalanches.org for European riders. GET AVALANCHE SAFETY TRAINING POLARIS recommends you and all members of your riding group participate in an avalanche safety course. Visit the education section of the Avalanche website for your region.
  • Page 26 SAFETY North American Public Avalanche Danger Scale Avalanche danger is determined by the likelihood, size and distribution of avalanches. DANGER LEVEL TRAVEL ADVICE LIKELIHOOD AVALANCHE SIZE AND AVALANCHES DISTRIBUTION Natural and Large to very Avoid all avalanche human-triggered large avalanches Extreme terrain.

  • Page 27: Ice And Snow Build-Up

    SAFETY ICE AND SNOW BUILD-UP WARNING Ice and snow build-up may interfere with the steering of your snowmobile, resulting in serious injury or death. Keep the underhood area free of snow and ice. Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering.

  • Page 28: Driving Downhill

    SAFETY HIDDEN OBSTRUCTIONS Always be aware of surroundings and terrain when riding your snowmobile. Hazardous obstructions may be hidden beneath the snow. Reduce speed and use extra caution whenever riding off established trails. Striking a hidden obstacle could cause loss of control of your vehicle and lead to severe injury or death.

  • Page 29: Drive Belt

    CLUTCHES Do not attempt to service the clutches. All clutch service can be performed by your authorized POLARIS dealer. The clutch is a complex mechanism that rotates at high speeds. Each clutch is dynamically balanced before installation. Any tampering may disrupt this precision balancing and create an unstable condition.

  • Page 30: Driving Responsibly

    SAFETY DRIVING RESPONSIBLY Every snowmobile handles differently, and even the most docile conditions may become dangerous if operators drive improperly. If you're new to snowmobiling, acquaint yourself with the snowmobile and with what it will and won't do under various conditions. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers.
  • Page 31 SAFETY WINDCHILL/TEMPERATURE CHARTS The following information is provided to help you determine when temperatures become dangerous for riding. WINDCHILL CHART (°F) Wind Actual Thermometer Reading (°F) Speed -10 -15 -20 -25 -30 -35 -40 -45 in MPH Equivalent Temperature (°F) Calm -10 -15 -20 -25 -30 -35 -40 -45 -11 -16 -22 -28 -34 -40 -46 -52...

  • Page 32: Safety Labels And Locations

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

  • Page 33: Clutch Warning

    SAFETY CLUTCH WARNING WARNING 1. For electric reverse models, engine must be stopped in forward to allow clutch opening. 2. Install L-wrench from fender into the open threaded hole in the driven clutch. 3. Turn the L-wrench clockwise to open the sheaves and replace the belt. Return the L-wrench to the fender.

  • Page 34: General Warning

    SAFETY FUEL RECOMMENDED WARNING Use E10 fuel (10% ethanol) OR POLARIS Anti-Static Fuel Treatment. Failure to follow this instruction increases risk of electrostatic spark starting a fire in fuel tank when running engine. Scan QR for details. Part Number: 7301179...
  • Page 35 SAFETY MOVING PARTS WARNING Part number: 7300297...

  • Page 37: Features

    (IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
  • Page 38 FEATURES SMARTWARMER HEATED GRIPS (IF EQUIPPED) The Smartwarmer heated grips automatically adjust in response to ambient temperature and wind chill to always keep the temperature of the grips at the desired temperature. Three individually controlled heated grips comprise the Smartwarmer heated grips. The heated grip surfaces are: the left handgrip, right handgrip, and right thumb throttle lever.
  • Page 39 FEATURES In the Heated Grips section of the Badge Panel, press the Heated Grip Settings button on the touchscreen. To customize the temperature of your hand grips and thumb lever, use the Plus and Minus buttons beside each heat level to choose your preferred setting.

  • Page 40: Component Location

    FEATURES COMPONENT LOCATION TITAN Snow Flap Front Bumper Taillight Nosepan Cargo Rack Skis Passenger Handle Bars and Independent Front Suspension (IFS) Hand Warmer Controls Side Panel Passenger Seat (if equipped) Passenger Footrest (if equipped) Operator Seat Track Handlebar Rear Suspension Headlight Hood...
  • Page 41 Brake Lever Left Hand Controls Temporary Brake Lock Gear Shifter Instrument Cluster Recoil Starter Handle Engine Stop Switch Heated Grips Button Throttle Control Polaris Electronic Reverse Control (PERC) Ignition Switch Headlight Dimmer Button Rear Work Light Not shown: Mirrors (if equipped)

  • Page 42: Gear Shifter

    FEATURES GEAR SHIFTER To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving. • H: High Gear •...

  • Page 43: Ignition Switch

    FEATURES IGNITION SWITCH The ignition switch has three positions: OFF, RUN, and START. OFF Vehicle / Display power RUN Vehicle / Display power START Activates starter motor (if equipped) If equipped with electric start, turn the key to START to crank the engine.
  • Page 44 Installation instructions are provided with the accessory. This power point is powered by the load shed relay and is not fuse protected. POLARIS recommends using this power point for electric helmet shields.
  • Page 45 FEATURES ADJUSTABLE HEADLIGHT NOTICE The image below is for reference only. Your model may differ slightly. The headlight can be adjusted for vertical aim using the following procedure. 1. In a well-ventilated area, position the snowmobile on a level surface with the headlight approximately 25 feet (7.6 m) from a wall 2.

  • Page 46: Tail Light

    FEATURES TAIL LIGHT The tail light can be changed to a white work light. See page 39 for tail light switch location. IMPORTANT Do not drive the snowmobile with the work light on.
  • Page 47 FEATURES SPARE BELT HOLDER / TOOLS A driven clutch L-wrench and a spare belt container are provided with the snowmobile. The spare belt holder has provisions for two spark plugs and is secured to the front bumper with the spark plug / Torx screw tool. Open the left side panel to access the tools.
  • Page 48 FEATURES The spark plug case can hold spare spark plugs. Spare spark plugs are not included with the vehicle from the factory. The spare belt holder is attached to the clutch guard. Use the following procedure to remove the spare belt holder from the snowmobile.
  • Page 49 FEATURES 6. Install and align spare belt holder mounting points. 7. Slide the belt holder inward to secure it to the mount on the footrest. 8. Rotate the 1/4 turn fastener to secure the spare belt holder. DETONATION ELIMINATION TECHNOLOGY (DET) When DET senses and takes action to reduce detonation, the driver may notice a drop in engine RPM and/or reduced performance.
  • Page 50 SECURITY SYSTEM (IGNITION LOCK SYSTEM) Your snowmobile has an optional security function that can be activated by an authorized Polaris dealer. If you have this feature activated, you can lock the ignition to prevent unauthorized use when leaving the snowmobile unattended.
  • Page 51 FEATURES BATTERY PORT HITCH AND TOWING The hitch is located at the rear of the snowmobile and secured with a pin Remove the pin to unlock the hitch for towing. IMPORTANT Always replace the pin before driving the snowmobile with a load.
  • Page 52 FEATURES STORAGE RACK There are six accessory attachment points . Accessory attachment pieces can be reversed to create a flat bed. IMPORTANT The storage rack maximum weight capacity is 85 lbs (38.5 kg)
  • Page 53 FEATURES REMOVABLE SNOW FLAP The snow flap is removable. To remove the snow flap, pull the clasp and slide the snow flap to either side. NOTICE Ensure the snow flap is secured before every ride.

  • Page 55: Gauge

    NOTICE If engine overheating seems to be caused by something other than poor cooling conditions, your authorized POLARIS dealer or other qualified technician can perform a diagnosis. ENGINE-COOLING ACTIONS If the engine is overheating, promptly take action to cool the engine.
  • Page 56 GAUGE • View the coolant level. Do not open the pressure cap while the engine is hot. • Add coolant if the level is low. Do not add coolant while the engine is hot. Wait for the engine to cool before adding coolant. •...

  • Page 57: 7" Display Powered By Ride Command

    • Familiarize yourself with the features and operations of the Display while the vehicle is stationary. • Download the Polaris Ride Command App from the Apple® App Store® or the Google Play® store and create your personalized Ride Command account.
  • Page 58 7" DISPLAY POWERED BY RIDE COMMAND NOTICE Using the display for an extended period of time while the vehicle’s engine is off can drain the battery (if equipped). DEVICE OPERATING REQUIREMENTS Phone functionality is dependent on the capabilities of your cell phone. NOTICE Some cell phones or operating systems will not work as shown in this manual.
  • Page 59 7" DISPLAY POWERED BY RIDE COMMAND OVERVIEW For the latest information about your Ride Command display, including software updates, please visit: https://ridecommand.polaris.com. WARNING Driving while distracted can result in loss of vehicle control, crash, and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the trail.
  • Page 60 Moves the cursor and pans the Control focus on the map screen. Back Button Cycles all screens and backs user out of menus. Up/Down Zooms in and out of map and Buttons scrolls through lists of features. Polaris Button Opens and closes the Badge Panel.

  • Page 61: Left Hand Controls

    7" DISPLAY POWERED BY RIDE COMMAND LEFT HAND CONTROLS The electronic hand controls are located on the left side of the handlebars. The hand controls operate certain Ride Command features, headlights, reverse operation, and heated grips. BUTTON DESCRIPTION FUNCTION Back Button Cycles all screens and backs user out of menus.

  • Page 62: Gauge Screen

    7" DISPLAY POWERED BY RIDE COMMAND GAUGE SCREEN The Gauge Screen is the screen that will appear upon vehicle start-up and displays a customizable view of vehicle information including speed, RPM, fuel level, engine temperature, engine hours, trip meter, battery voltage, and compass.
  • Page 63 7" DISPLAY POWERED BY RIDE COMMAND CONFIGURE GAUGE SCREEN The display allows up to four customized gauge screens. All but one screen can be deleted; one will always remain as the default. NOTICE When in the gauge configuration panel, the display buttons and left-hand control buttons will not function.
  • Page 64 7" DISPLAY POWERED BY RIDE COMMAND CONFIGURATION DESCRIPTION Two circular widgets and three linear widgets. Five linear widgets. Four circular widgets. 4. Select the Data Tab. Choose up to 5 widgets to display on the screen. Keep your display software up-to-date as more widget options become available.
  • Page 65 7" DISPLAY POWERED BY RIDE COMMAND 5. Reorder the widgets by pressing and holding down on the widget and sliding the widget up or down into the desired position. 6. Click the green check mark or “Done” to close the configuration panel. GAUGE VIEW MODE Press to toggle between the two available gauge view modes, Analog and...
  • Page 66 7" DISPLAY POWERED BY RIDE COMMAND ICON BAR The Icon Bar is located across the top of the touchscreen and displays cell phone and headset connectivity, fuel range, compass heading and local time. NOTICE The Icon Bar will not appear when the Badge Panel is open. ICON DESCRIPTION FUNCTION...
  • Page 67 The badge panel provides easy access to frequently used features, basic display and vehicle controls, and a list of recent notifications. ACCESSING THE BADGE PANEL There are two ways to open the Badge Panel, press the Polaris icon at the top of the touchscreen or the Polaris Button...

  • Page 68: Controls Tab

    7" DISPLAY POWERED BY RIDE COMMAND FEATURES NOTICE Press and hold the Polaris Icon for 2 seconds to disable the touchscreen. Controls Tab Notifications Tab App Tray Heated Grips Display Mode Fuel Type Display Brightness Lock Vehicle Button Badge Panel/Polaris Icon...

  • Page 69: Display Mode

    Change the heat level by pressing the Heated Grip button on the left hand controls or by opening the Badge Panel. The heat levels of the grips are customizable by temperature. To change the heat settings of your hand grips, press the Polaris button to open the Badge Panel.
  • Page 70 7" DISPLAY POWERED BY RIDE COMMAND In the Heated Grips section of the Badge Panel, press the Heated Grip Settings button on the touchscreen. To customize the temperature of your hand grips and thumb lever, use Plus and Minus Buttons beside each heat level to choose your preferred setting.

  • Page 71: Display Brightness

    To change the security passcode, do the following: 1. Press the Polaris button to open the Badge Panel. 2. Press the All Settings button and open the Vehicle Settings tab. 3. Under Passcode Security, click “Change Passcode”.

  • Page 72: Music Screen

    7" DISPLAY POWERED BY RIDE COMMAND 1. Start the engine. 2. A banner will appear that top of the display screen prompting you to enter your passcode. Click on the ribbon or the Unlock Vehicle button from the Badge Panel. 3.

  • Page 73: Phone Screen

    CONNECT YOUR PHONE TO THE DISPLAY The Ride Command display is compatible with Android® and iOS®. Go to https://ridecommand.polaris.com/en-us/supported-devices for latest operating system compatibility. Connect your Bluetooth® device to do the following: •...
  • Page 74 7" DISPLAY POWERED BY RIDE COMMAND NOTICE There is no built in microphone in the display. Phone call audio will play through the phone speakers or Polaris approved headset if connected. Some dial options may be unavailable at speeds greater than 3 MPH. IPHONE®...
  • Page 75 To connect your Bluetooth® headset to your display, do the following: 1. Put your Bluetooth® device into pairing mode. 2. Press the Polaris button to open the Badge Panel. 3. From the Bluetooth® device settings screen, the Phone screen, or the Music screen, tap on the Add Device button to bring up the pairing prompt.

  • Page 76: Map Screen

    7" DISPLAY POWERED BY RIDE COMMAND MAP SCREEN Press the Back Button to cycle to the map screen or press the Map button from the App Tray in the Badge Panel. The map will center you based on the location of the in-vehicle GPS.
  • Page 77 7" DISPLAY POWERED BY RIDE COMMAND ZOOM Use the plus and minus signs on the left side of the screen, or pinch the screen with your fingers, to zoom in and out on the map. The waypoint icon appears when navigation is in use and the GPS is routed to a specific waypoint.

  • Page 78: Map Orientation

    7" DISPLAY POWERED BY RIDE COMMAND MAP ORIENTATION The compass icon on the right side of the screen toggles how the map orients itself during navigation. There are two orientation options: North Up and Course Up. Pressing this button will also re-center your vehicle if not already centered. MAP ORIENTATION MAP ICON North Up view locks the maps orientation so that...

  • Page 79: Points Of Interest (Poi)

    7" DISPLAY POWERED BY RIDE COMMAND WAYPOINTS Waypoints are user-defined locations on the map. Waypoints can be saved and shared with friends. To add a waypoint, do the following: 1. From the map screen, tap the map menu icon at the bottom of the display screen 2.
  • Page 80 7" DISPLAY POWERED BY RIDE COMMAND Invite your friends to a group to see their live location on the map of your smartphone, tablet, or in vehicle Ride Command Display. For information on how Group Ride works and for instructions on how to set up Group Ride using your smartphone, or with a vehicle-to-vehicle (V2V) antenna, tap the “i”...
  • Page 81 MUST disconnect and reconnect it. 3. Press the login button to login to your Ride Command account. If you do not have a ride command account, sign up at ridecommand.polaris.com NOTICE Once you've completed all three steps above, your information will be stored (unless cleared manually) and you will not need to login again into your Ride Command account for future group rides.
  • Page 82 7" DISPLAY POWERED BY RIDE COMMAND Use the following procedure to setup a V2V Group Ride: 1. From the map menu, tap the Group Ride button. 2. Tap Setup V2V Group Ride button on the display screen. 3. Tap the Antenna Installed toggle switch to the Yes position.
  • Page 83 7" DISPLAY POWERED BY RIDE COMMAND JOINING A RIDE GROUP To join a group, do the following: 1. From the map menu, tap the Group Ride button. 2. Nearby ride groups will display in order of distance. 3. Tap the Join button to join a group.
  • Page 84 7" DISPLAY POWERED BY RIDE COMMAND RIDING WITH A GROUP 1. Tap the handle by the group name to minimize the panel and show more map. 2. After 10 seconds of not interacting with the screen, the map controls will disappear.
  • Page 85 7" DISPLAY POWERED BY RIDE COMMAND CREATING A RIDE GROUP To create a Ride Group, do the following: 1. On the Group Ride Panel, tap the “New Group” button to create a group for others to join. 2. Give the group a name and choose whether a passcode should be required for others to join the group.
  • Page 86 From Settings, you can view important details about your vehicle and personalize your touchscreen display. The settings menu is comprised of four categories: Vehicle Info, General, Time, and Vehicle Settings. To open Settings, press the Polaris button on the display and then the All Settings button from the touchscreen.

  • Page 87: Vehicle Information

    7" DISPLAY POWERED BY RIDE COMMAND VEHICLE INFORMATION From the Information settings tab you can view the following: • Vehicle Identification Number (VIN) • Installed Software Version • Mileage • Total Engine Hours • Next Service Interval...

  • Page 88: General Settings

    7" DISPLAY POWERED BY RIDE COMMAND GENERAL SETTINGS From the General settings tab you can do the following: • Connect to Ride Command account • Manage Bluetooth® devices • Change the display language • Set the speed units of measure (MPH or KM/H) •...

  • Page 89: Time Settings

    7" DISPLAY POWERED BY RIDE COMMAND TIME SETTINGS From the Time Settings tab you can do the following: • Set time from internal GPS location • Set time zone • Set time (if GPS time is not enabled) • Set date •...

  • Page 90: Vehicle Settings

    7" DISPLAY POWERED BY RIDE COMMAND VEHICLE SETTINGS From the Vehicle Settings you can do the following: • Access vehicle diagnostics • GPS Status • Set fuel type • Customize heated grip temperatures...

  • Page 91: Care And Maintenance

    To update the software, do the following: DOWNLOAD SOFTWARE ONTO YOUR PERSONAL COMPUTER 1. Go to ridecommand.polaris.com/display. Select the display that matches what is on your vehicle. 2. Click the Update Software button. 3. Save the file to a removable USB drive. It is recommended you use a USB drive with 32GB in exFAT®...

  • Page 92: Update Maps

    UPDATE MAPS To update the maps on your display, do the following: 1. Go to ridecommand.polaris.com/display and download the map update to a USB flash drive. 2. Insert USB flash drive into the USB port on your vehicle.
  • Page 93 GPS units, in addition to allowing you to stream music through the LCD display to your Bluetooth® headset. On models equipped with a Polaris Ride Command display, the USB port is also used to update the display software. For the latest software, go to https://ridecommand.polaris.com/en-us/update.

  • Page 95: The Perfect Fit

    THE PERFECT FIT THE PERFECT FIT SUSPENSION QUICK SET-UP GUIDE INTRODUCTION The front and rear suspensions on your snowmobile are easy to adjust. Just remember three simple steps: 1. Ride your snowmobile. 2. Adjust the torsion springs to tune vehicle balance (ski pressure and weight transfer).
  • Page 96 THE PERFECT FIT SHOCK LOCATIONS Front IFS Shock Front Track Shock Rear Track Shock SHOCK COMPRESSION DAMPING The primary adjustment for overall vehicle balance is torsion spring preload. Perform this adjustment first. After adjusting torsion spring preload to your satisfaction, compression damping adjustments can be made to control ride quality and bottoming resistance.

  • Page 97: Rear Suspension

    Adjustment is easiest when the cam is rotated from low to medium, and then to high. Rotating directly from low to high will require significantly more effort. Different rate torsion springs are available if a firmer ride is desired. See your authorized POLARIS dealer for more information. Soft Medium...
  • Page 98 THE PERFECT FIT LIMITER STRAP ADJUSTMENT The front torque arm limiter straps are factory set at position Polaris recommends leaving the limiter strap length at position to maintain the optimum ride characteristics of the snowmobile. Riders who desire less ski pressure and more...
  • Page 99 THE PERFECT FIT HANDLEBAR SETTINGS HANDLEBAR COMPONENT TORQUE SETTINGS IMPORTANT Moving a handlebar component without first loosening its mounting screws may cut grooves into the handlebar, making it difficult to secure the component. Do not move a handlebar component without first loosening its mounting screws.
  • Page 100 THE PERFECT FIT COMPONENT TORQUE DO NOT OVER-TIGHTEN Hand Guard Mounts (if applicable) Hand-Tight Shown Mountain Hoop Bar (if applicable) 10 ft-lbs (13.6 N·m) Shown HANDLEBAR COMPONENT LOCATIONS Refer to the following illustration and measurements to position handlebar components at factory-specified locations. NOTICE Do not move handlebar components without first loosening the component’s screws.
  • Page 101 THE PERFECT FIT LEFT HAND CONTROL ADJUSTMENT IMPORTANT Moving the left hand control without loosening the four mounting screws will cause the housing locating pins to cut grooves into the handlebar. When this occurs, the left hand control may not clamp tightly to the handlebar. If the left hand control was inadvertently moved without loosening the screws and is loose, move the control block slightly to the left of right on the handlebars to re-locate the pins.
  • Page 102 THE PERFECT FIT 3. Move the control block to the desired position. 4. Torque control block screws to specification in the sequence shown in the image. TORQUE Left Hand Control Screws 20 in-lbs (2.3 N·m) Do not over-torque. 5. Return the brake master cylinder to its specified position. Verify clamp will not pinch brake light signal wire.
  • Page 103 THE PERFECT FIT THROTTLE BLOCK ALIGNMENT 1. Slightly loosen the set screw on the bottom of the housing. 2. Move the control block to the desired position. NOTICE Take care to avoid damaging hand warmer wires when moving components. 3. Tighten the screw to specification. Do not over-torque. TORQUE 27 in-lbs (3 Nm) 4.
  • Page 104 THE PERFECT FIT ENGINE STOP SWITCH ALIGNMENT CAUTION The stop switch must be positioned in an easily accessible location. 1. Slightly loosen the set screw on the bottom of the housing 2. Move the switch to the desired position. 3. Tighten the screw to specification.

  • Page 105: Handlebar Angle

    THE PERFECT FIT HANDLEBAR ANGLE Handlebar angle can be adjusted to suit rider preference. 1. Loosen the four bolts on the top riser block 2. Adjust the handlebar upward or downward to the desired angle. Be sure the handlebar, brake lever and throttle lever operate smoothly and do not hit the gas tank, windshield or any other part of the machine when turned fully to the left or right.

  • Page 107: Pre-Ride Inspections

    PRE-RIDE INSPECTIONS PRE-RIDE INSPECTIONS PRE-RIDE CHECKLIST Inspect all items on the checklist for proper operation or condition before each use of the snowmobile. Procedures are outlined in the referenced sections. Loose nuts and bolts can reduce your snowmobile's reliability and cause needless repairs and down time.
  • Page 108 PRE-RIDE INSPECTIONS ITEM SEE SECTION Track Alignment/Condition page 110 Rail Slide Condition/Rear Articular page 177 Wear/Rear Articulation Stop Removable Snow Flap page 51 Taillight Switch page 44 Check suspension mounting bolts for tightness. Check rear idler wheel bolt for page 171 tightness.

  • Page 109: Before Starting The Engine

    PRE-RIDE INSPECTIONS BEFORE STARTING THE ENGINE Before starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Never start the engine without checking all vehicle components to be sure of proper operation. WARNING Operating the vehicle with worn, damaged, contaminated, or malfunctioning components could result in serious injury or death.

  • Page 110: Brake Lever Travel

    Refer to the brake bleeding information in the Hydraulic Brake Inspection section. An authorized POLARIS dealer can assist. LEVER FEEL If the brake lever feels “spongy” when squeezed, check the brake fluid level and condition. Add fluid as needed. See the Brake Fluid section for details.

  • Page 111: Lock Release

    If the temporary brake lock light does not come on when the temporary brake lock or service brake is in use, have it serviced by your authorized POLARIS dealer. LOCK RELEASE To release the lock, squeeze the brake lever tightly. The lock will return to the unlocked position.

  • Page 112: Hood And Side Panel Fasteners

    RECOIL ROPE Inspect the recoil rope and handle for excessive wear, and make sure the knot securing the rope inside the handle is secure. If excessive wear is found, your authorized POLARIS dealer can provide a replacement.

  • Page 113: Start The Engine And Check

    PRE-RIDE INSPECTIONS START THE ENGINE AND CHECK Before starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Never engage the starter when the engine is running. Never start the engine without checking all vehicle components to be sure of proper operation.

  • Page 115: Operation

    OPERATION OPERATION STARTING THE ENGINE IMPORTANT Engaging the starter when the engine is running WILL result in serious engine damage, especially if the engine is in reverse. Never engage the starter when the engine is running. 1. Turn the key to the ON position. 2.

  • Page 116: Engine Break-In Period

    OPERATION RESTARTING AN ENGINE If the rider stops the engine by pushing the engine stop switch down, restart the engine using the normal starting procedure. If the engine fails to start using the normal procedure: 1. Push the engine stop switch down to the OFF position. 2.

  • Page 117: Oil Injection System

    Oils may also be incompatible and the result could be sludge formation, filter blockage, and reduced cold weather flow rates. All Polaris oils are compatible with each other. Drive with extra caution during the break-in period. Perform regular checks on fluid levels, lines, and all other important areas of the snowmobile.
  • Page 118 OPERATION TRACK BREAK-IN It is very important to inspect and adjust track tension after every ride for the first 150 miles (240 km) of use to ensure the proper tension during the break-in period. Aggressive riders in certain snow conditions may need to adjust track tension as early as 20 miles (32 km).

  • Page 119: Track Warm-Up

    OPERATION TRACK WARM-UP WARNING A loose track or flying debris could cause serious injury or death. Stand clear of the front of the snowmobile and the moving track. Never hold the snowmobile up or stand behind it while warming up the track. Do not use excessive throttle during warm-up or when the track is free-hanging.
  • Page 120 OPERATION FUEL WARNING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel outdoors or in a well-ventilated area. • Always turn off the engine before refueling. • Do not overfill the tank. Do not fill the tank neck. •...

  • Page 121: Fuel Recommendation

    OPERATION FUEL RECOMMENDATION NORTH AMERICAN FUEL POLARIS recommends 87 octane minimum fuel with up to 10% ethanol (E10). If ethanol content less than 10% Ethanol (E10) or ethanol content is unknown, POLARIS recommends adding Anti-Static Fuel Treatment. IMPORTANT Do not use fuel containing more than 10% ethanol. Never use E85 or 88 E15 fuel in your snowmobile.

  • Page 122: Fuel System Deicers

    The table below indicates the recommended fuel for your snowmobile engine. If using less than 10% Ethanol (E10) or if the ethanol content is unknown, POLARIS recommends adding Anti-Static Fuel Treatment. If lower octane is used, some engine performance will be lost and fuel economy will decrease. Do not use gasoline with a higher ethanol rating than E10.

  • Page 123: Low Oil Level

    Operating the snowmobile without adequate engine lubrication can result in serious engine damage. Always check the oil level when refueling. Add oil as needed. The oil bottle cap is vented to allow proper oil flow. Your POLARIS dealer can assist with recommended replacement parts.

  • Page 124: Engine Stop Switch

    4. If the throttle lever operates properly, turn the ignition switch on and go through normal starting procedures. 5. If the engine doesn't start, your authorized POLARIS dealer can perform this service. Excessive freeplay in the throttle cable may cause the safety switch to activate, preventing the engine from starting.

  • Page 125: Emergency Stopping

    OPERATION THROTTLE SAFETY SWITCH The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to the normal closed position. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the event of an accident.
  • Page 126 OPERATION TOWING For your safety, do not attempt to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Towing capacity is 1200 lbs (544 kg). Do not exceed this weight while towing. Use the low gear while towing. WARNING Objects towed with a rope have no braking power and can easily collide with the rear of the snowmobile or other objects, resulting in serious injury or death.

  • Page 127: Emissions Control Systems

    Your snowmobile is certified to operate on gasoline with a minimum octane level of 87 (R+M)/2 with 10% ethanol (E10) or POLARIS Anti Static Fuel Treatment. If your snowmobile is equipped with a check engine light and it comes on, you must take your snowmobile to an authorized POLARIS dealer for diagnostic service.

  • Page 128: Non-Ionizing Radiation

    EMISSIONS CONTROL SYSTEMS NON-IONIZING RADIATION This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

  • Page 129: Maintenance

    Personal safety is critical when attempting to service or make adjustments to your snowmobile. If you're not familiar with safe service or adjustment procedures and the use of tools, or if you don't feel comfortable performing these tasks yourself, your authorized POLARIS dealer can provide any needed service. WARNING...
  • Page 130 MAINTENANCE POLARIS MAINTENANCE SCHEDULE The intervals shown in this table are based on vehicles operated under normal conditions. Each interval is given in miles (kilometers). Service the components or systems at that interval. Continue to follow the maintenance schedule as miles/kilometers increase on the vehicle.
  • Page 131 MAINTENANCE Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of severe use include: constant high RPM use; prolonged low-speed or heavy load operation; extended idle; short trips. 1000 MILES (1600 KM) Inspect and replace as needed Brake Pads / Brake Disc Inspect for leaks Transmission...
  • Page 132 ADDITIONAL MAINTENANCE INTERVALS Every 4000 miles Replace Transmission Oil (6400 km) Every 60 months / 5 50/50 Extended Contact your POLARIS dealer years Life Coolant for service ELEVATING THE SNOWMOBILE Some procedures require raising the snowmobile to remove weight from the component being inspected.
  • Page 133 MAINTENANCE LUBRICATION REAR SUSPENSION Lubricate the suspension pivot shafts with POLARIS All Season Grease at the intervals outlined in the Periodic Maintenance Table section and before seasonal storage. When operating in heavy, wet snow conditions, lubricate every 500 miles (800 km).

  • Page 134: Side Panels

    MAINTENANCE HOOD/SIDE PANEL CAUTION The hood and side panels of the snowmobile protect the operator from moving parts. Never operate a snowmobile with the hood or side panels open or removed. Always ensure that the hood and side panels are securely in place before starting the engine SIDE PANELS To open a side panel, rotate the three...

  • Page 135: Intake Filters

    When operating in loose powder snow, check the foam filters periodically to remove any accumulation of snow. FUEL PUMP All fuel pump service must be performed by an authorized POLARIS dealer. Do not attempt to service the fuel pump.
  • Page 136 Always store fuel in clean fuel containers. If low fuel pressure or reduced engine performance occurs, the filter may need replacement. An authorized POLARIS dealer can assist. Inspect the fuel lines regularly for signs of deterioration or damage. Always check fuel line condition after periods of storage.

  • Page 137: Spark Plug Recommendations

    MAINTENANCE SPARK PLUGS SPARK PLUG RECOMMENDATIONS NOTICE Using non-recommended spark plugs can result in serious engine damage. A spark plug with a heat range too high will always cause engine damage if the engine is operated in conditions more severe than intended for that plug. Always use the spark plugs recommended for your snowmobile.

  • Page 138: Spark Plug Maintenance

    MAINTENANCE SPARK PLUG MAINTENANCE Inspect / replace the spark plugs as outlined in the periodic maintenance table. The spark plugs can be serviced by using the following procedure. 1. Remove the side panels and hood. 2. Disconnect the hood wire harness connector. 3.
  • Page 139 MAINTENANCE 4. Carefully rotate load center away from radiator. 5. Remove the spark plug leads. 6. Clean the plug area so no debris can fall into engine when plug is removed. 7. Using the spark plug wrench provided in the tool kit, remove plug(s) rotating it counter clockwise.
  • Page 140 MAINTENANCE Replace spark plug if the following is observed: • Electrode damage / insulator cracked • Electrode / insulator is fouled • Regular replacement interval found on maintenance table When inspecting a spark plug, take note of the electrode and insulator color. A light brown/dark tan color indicates the engine is running properly.

  • Page 141: Spark Plug Condition

    COOLING SYSTEM COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. If the vehicle will be stored or operated at extremely low temperatures, greater protection may be required.

  • Page 142: Flushing The Cooling System

    The cooling system is self bleeding when the coolant level is correct. FLUSHING THE COOLING SYSTEM To ensure that the coolant maintains its ability to protect the engine, Polaris recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 143 MAINTENANCE 3. Loosen the radiator bleed screw NOTICE Do not remove the radiator bleed screw. 4. Remove the coolant pressure cap, and then add coolant to the FILL line until it begins to overflow from the radiator bleed port. 5. Tighten the radiator bleed screw...
  • Page 144 MAINTENANCE 6. Install the coolant pressure cap and turn it to the half-locked position. IMPORTANT Do NOT turn the coolant cap to the fully locked position. 7. Install the hood, and then connect the hood harness connector to the main harness.

  • Page 145: Exhaust System

    MAINTENANCE 13. Check the coolant level in the coolant reservoir. If necessary, remove the coolant cap and add coolant to bring the level to the FILL line. 14. Install the coolant pressure cap to the fully locked position. 15. Install the side panels. IMPORTANT It’s common for air to purge after doing the cooling system bleed procedure.

  • Page 146: Hydraulic Brake Inspection

    5. Reinstall the hood and side panels. BRAKES HYDRAULIC BRAKE INSPECTION Visually inspect brake system per intervals defined in the Polaris Maintenance Schedule. Always allow the brake and exhaust systems to cool completely before inspecting. If any leaks or abrasive wear is noted upon inspection contact your authorized POLARIS dealer for diagnostics and repairs.

  • Page 147: Brake Components

    POLARIS dealer for inspection and adjustment. BRAKE FLUID Replace brake fluid at least every two years with POLARIS DOT 4 high temperature brake fluid, or an equivalent product. WARNING After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.

  • Page 148: Fuse Replacement

    MAINTENANCE LIGHTS The headlight and taillight assemblies feature LED elements and are not serviceable. If an LED fails to illuminate in either the headlight or taillight, the entire assembly must be replaced. NOTICE Do not operate the vehicle with the work light on. PASSENGER SEAT REMOVAL To remove the passenger seat, pull up firmly on the latches on either side of the passenger seat.

  • Page 149: Clutch System

    POLARIS dealer. Any unauthorized modifications to clutches may void the warranty. NOTICE The bushings in the weights and rollers of POLARIS clutches are made of a material that may be damaged if lubricated. Do not lubricate clutch bushings. CLUTCH ALIGNMENT OFFSET Clutch alignment offset is important for maintaining optimum performance.

  • Page 150: Drive Belt Deflection

    MAINTENANCE DRIVE BELT DEFLECTION Measure belt deflection with both clutches at rest and in their full neutral position. Place a straight edge on the belt and apply downward pressure while measuring at point. This measurement should be 1 1/4 inches (3.2 cm). NOTICE Proper drive belt deflection is an important factor for good transmission shifting performance.
  • Page 151 MAINTENANCE 3. Using a 1/8 in. Allen wrench, turn the set screw inward (clockwise) to increase the distance between the sheaves (increase deflection) or outward (counter-clockwise) to decrease the distance (decrease deflection). 4. Tighten the jam nut while holding the set screw stationary. 5.

  • Page 152: Drive Belt Removal

    MAINTENANCE DRIVE BELT REMOVAL 1. Stop the engine after operating in a forward motion. 2. Turn the ignition key off. Wait for the engine to come to a complete stop. 3. Lock the temporary brake lock. 4. Remove the left side panel. 5.
  • Page 153 MAINTENANCE 6. Remove the spare belt holder. 7. Install the L-wrench into the open threaded hole in the outer sheave of the clutch.
  • Page 154 MAINTENANCE 8. Turn the wrench clockwise until the sheaves open far enough to remove the belt. 9. Flex the console outward.
  • Page 155 MAINTENANCE 10. Remove fender push bolt. 11. Gently flex the fender outward. 12. Firmly grasp the belt midway between and beneath the clutches and pull outward and rearward to remove it from the driven and then drive clutch. 13. Reinstall the spare belt holder, fender push-pin, and L-wrench.

  • Page 156: Drive Belt Installation

    MAINTENANCE DRIVE BELT INSTALLATION 1. With the L-wrench inserted into the threaded hole and the sheaves in the open position, install the drive belt. Install the belt so that the numbers can be read correctly on the left side of the vehicle, or in the direction in which the belt was originally installed.
  • Page 157 MAINTENANCE 5. Carefully flex the console out to gain access to the push rivet that secures the right fender to the footrest support. 6. Remove the push pin that secures the right fender to the footrest support. NOTE The console has been removed from the graphic for illustration clarity.
  • Page 158 MAINTENANCE 7. Raise the left ski so it is 6 in (15 cm) off the ground. CAUTION Make sure the vehicle is secure and safely supported. IMPORTANT The left ski must be raised to accurately check the transmission fluid level. Use a jack or hoist, or set the ski on a block.
  • Page 159 MAINTENANCE 9. Remove the transmission fill plug , and then check the fluid level. 10. If the fluid level is not even with the bottom threads, add the recommended fluid as needed. Do not overfill. Transmission Lubricant: AGL Synthetic Gearcase Lubricant 11.
  • Page 160 MAINTENANCE 13. Install the push pin that secures the right fender to the footrest support. NOTE The console has been removed from the graphic for illustration clarity. 14. Install the push pin that secures the console to the right fender.

  • Page 161: Transmission Fluid Change

    MAINTENANCE 15. Install the screw that fastens the console to the footrest support. Torque to specification. TORQUE Console Fastener: 71 in-lbs (8 N·m) 16. Install the right side panel. TRANSMISSION FLUID CHANGE 1. Park the vehicle on a level surface. 2.
  • Page 162 MAINTENANCE 5. Carefully flex the console out to gain access to the push rivet that secures the right fender to the footrest support. 6. Remove the push pin that secures the right fender to the footrest support. NOTE The console has been removed from the graphic for illustration clarity.
  • Page 163 MAINTENANCE 7. Carefully flex the right fender down to gain access to the transmission fill plug. 8. Remove the transmission fill plug...
  • Page 164 MAINTENANCE 9. Remove the fasteners that attach the rear of the right fender to the running board. 10. Put a drain pan under the transmission drain plug. 11. Carefully flex the fender down to gain access to the transmission drain plug. 12.
  • Page 165 MAINTENANCE 13. Clean the transmission drain plug magnetic surface. 14. Install the transmission drain plug. Torque to specification. TORQUE Transmission Fill / Drain Plug: 10-14 ft-lbs (13.5-19) 15. Raise the right ski so it is 6 in (15 cm) off the ground. CAUTION Make sure the vehicle is secure and safely supported.
  • Page 166 MAINTENANCE 20. Install the fasteners that attach the rear of the right fender to the running board. Torque to specification. TORQUE Fender Fastener: 35 in-lbs (4 N·m) 21. Install the push pin that secures the right fender to the footrest support. NOTE The console has been removed from the graphic for illustration clarity.
  • Page 167 MAINTENANCE 22. Install the push pin that secures the console to the right fender. 23. Install the screw that fastens the console to the footrest support. Torque to specification. TORQUE Console Fastener: 71 in-lbs (8 N·m) 24. Install the right side panel.

  • Page 168: Track Maintenance

    MAINTENANCE TRACK MAINTENANCE WARNING Moving parts can cut and crush body parts. When performing the checks and adjustments recommended on the following pages, stay clear of all moving parts. Never perform track measurement or adjustments with the engine running. TRACK INSPECTION WARNING Broken track rods can cause a rotating track to come off the snowmobile, which could cause serious injury or death.

  • Page 169: Track Lubrication

    If excessive rail slide wear occurs due to poor snow conditions, additional wheel kits are available. Your authorized POLARIS dealer can provide more information. Track damage or failure caused by operation on ice or under other poor lubrication conditions may void the track warranty.
  • Page 170 MAINTENANCE 1. Safely support the rear of the snowmobile with the track off the ground. See page 130. 2. Start the engine and apply a small amount of throttle until the track turns slowly at least five complete revolutions. Stop the engine and let the track come to a stop (do not apply brakes).
  • Page 171 MAINTENANCE 4. Inspect track alignment by looking through the track windows to make sure the slide rails are centered between the track windows.
  • Page 172 MAINTENANCE • If the track runs to the left: Loosen both idler shaft bolts and the left jam , and then tighten the left track adjuster bolt • If the track runs to the right: Loosen both idler shaft bolts and the right jam nut , and then tighten the right track adjuster bolt...

  • Page 173: Track Tension

    MAINTENANCE 6. Tighten the jam nuts. 7. Torque the idler shaft bolts to specification. TORQUE Idler Shaft Bolt: 33 ft-lbs (45 N·m) TRACK TENSION INSPECTION Correct track tension is critical for proper handling. Always maintain correct track tension and alignment. NOTICE Closely monitor track tension during the vehicle break-in period.
  • Page 174 MAINTENANCE TRACK TENSION DATA CHART SUSPENSION SLACK WEIGHT MEASUREMENT MEASUREMENT LOCATION Titan Articulated 155” 1″ - 1 1/4″ 10 lbs. 16 inches (40 cm) ahead of rear idler (2.5 - 3.2 cm) (4.54 kg) shaft Tension adjustments should be made only after the track is warmed up and limber.
  • Page 175 MAINTENANCE STEERING SYSTEM The steering systems on POLARIS snowmobiles can be adjusted with ski toe alignment. Improper toe alignment can cause erratic steering. Your authorized POLARIS dealer can assist with adjustments. WARNING Improper alignment or adjustment may cause loss of steering control, resulting in serious injury or death.

  • Page 176: Front Suspension Inspection

    FRONT SUSPENSION INSPECTION WARNING Improper fastener torque or front suspension component damage may cause loss of steering control, resulting in serious injury or death. Your POLARIS dealer can assist. Each week, or before a long ride, check the following items. If component damage or loose fasteners are found, your POLARIS dealer can provide service.

  • Page 177: Ski Alignment

    Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injury or death. Do not attempt to change the ski alignment or camber adjustment. Your POLARIS dealer can assist. 1. Place the handlebars in a straight-ahead position.

  • Page 178: Ski Skags

    MAINTENANCE SKI SKAGS WARNING Worn skis and/or skags will adversely affect handling. Loss of vehicle control may result, causing serious injury or death. Your dealer's studding chart can provide the recommended skags. If you install longer or more aggressive carbide skags than the original equipment, it may also be necessary to add track studs to maintain proper vehicle control while turning on hard-packed snow or ice.

  • Page 179: Rail Slide Wear

    MAINTENANCE RAIL SLIDE WEAR Polaris rail slides run along the bottom of the rail to prevent track wear. The rail slide should be inspected periodically and replaced when necessary. Your authorized POLARIS dealer can perform rail slide adjustment and replacement.
  • Page 180 MAINTENANCE WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.

  • Page 181: Battery Identification

    MAINTENANCE BATTERY CHARGING PORT To use the battery charging port , remove the passenger seat. See page 146. BATTERY IDENTIFICATION It is important to properly identify the type of battery installed in your snowmobile as different battery types require different service procedures. Proper servicing and battery maintenance is crucial for battery longevity.
  • Page 182 MAINTENANCE LEAD ACID CONVENTIONAL AND DRY SHIPPED AGM BATTERIES These batteries are characterized by the following features: • Battery is NOT activated when packaged • Removable cap plugs and strip are found top-side of the battery • Lead Acid Conventional batteries ONLY: –...

  • Page 183: Battery Removal

    MAINTENANCE BATTERY REMOVAL 1. Remove the passenger seat. 2. Remove the driver seat. 3. Remove the rear tank trim screws 4. Remove the battery box cover screw...
  • Page 184 MAINTENANCE 5. Disconnect the accessory wire harness from the retainer or, if equipped with an accessory, disconnect the accessory wire harness from the accessory. NOTICE The rear tank trim and the cargo rack are transparent in this graphic to improve clarity.
  • Page 185 MAINTENANCE 8. Disconnect the red (positive) battery cable. 9. Remove the battery from the vehicle.

  • Page 186: Battery Installation

    MAINTENANCE BATTERY INSTALLATION 1. Put the battery in the vehicle. 2. Put dielectric grease on the battery terminal fasteners. 3. Connect the red (positive) battery cable. Torque to specification. TORQUE Battery Terminal Fastener: 36 in-lbs (4 N·m) 4. Connect the black (negative) battery cable. Torque to specification. TORQUE Battery Terminal Fastener: 36 in-lbs (4 N·m)
  • Page 187 MAINTENANCE 6. Connect the accessory wire harness to the retainer or, if equipped with an accessory, connect the accessory wire harness to the accessory. NOTICE The rear tank trim and the cargo rack are transparent in this graphic to improve clarity.
  • Page 188 MAINTENANCE 7. Install the battery box cover screw . Torque to specification. TORQUE Battery Box Cover Screw: 13 in-lbs (1.5 N·m) 8. Install the rear tank trim screws . Torque to specification. TORQUE Fuel Tank Trim Screw: 35 in-lbs (4 N·m)

  • Page 189: Battery Charging

    MAINTENANCE 9. Install the driver seat. 10. Install the passenger seat. BATTERY CHARGING To ensure your battery maintains its level of charge, the battery should be connected to a battery trickle charger using the battery charge port 1. Check the battery voltage with a voltmeter or multimeter.
  • Page 190 • Engaging the electric starter motor to start the engine • Powering the Polaris 7S Display with the ignition key when the engine is off The engine management system turns on the battery charge relay and charges the battery only when the following conditions are met: •...

  • Page 191: Battery Type

    MAINTENANCE BATTERY MAINTENANCE Keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush and wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels.

  • Page 192: Transporting The Snowmobile

    2. When performing the summerization storage procedures, fill the fuel tank completely with the recommended fuel. 3. Treat the fuel in the fuel tank with the recommend amount of Polaris Carbon Clean (E10 fuel) or Polaris Anti-Static Fuel treatment (<E10 fuel) as the fuel stabilizer.
  • Page 193 MAINTENANCE 1. Remove the spark plugs from the engine. 2. Liberally spray fogging oil into each spark plug hole. If possible, have an assistant slowly pull on the recoil rope to rotate the engine while spraying the oil into each cylinder. 3.
  • Page 194 In addition, removing the battery allows access to other maintenance items. 2. Connect a Polaris battery charger or equivalent commercially available charger to the battery. 3. Inspect the electrical connections and wire harnesses throughout the snowmobile.
  • Page 195 MAINTENANCE LUBRICATE THE PIVOTS After washing the snowmobile, it is important to use Polaris Premium All Season grease to lubricate the various suspension / steering pivot points. Doing so forces any water accumulated within the joints out which prevents the formation of corrosion and rust.
  • Page 196 10. With the track suspended up, off the ground, follow the track tension adjustment procedure as outlined in your owner’s manual. 11. Treat the fuel in the fuel tank with the recommend amount of Polaris Carbon Clean (E10 fuel) or Polaris Anti-Static Fuel treatment (<E10 fuel) as the fuel stabilizer.
  • Page 197 19. Log onto www.ridecommand.com and download the latest TRAILS update files. 20. Grease the rear suspension grease zerks with Polaris Premium All Season grease just enough to push out any water that may have accumulated in the suspension pivot points.

  • Page 199: Specifications

    SPECIFICATIONS SPECIFICATIONS 650 TITAN ADVENTURE 155 CAPACITIES AND DIMENSIONS Body Style Matryx Rider Capacity Adventure: 2 riders Nordic Pro: 1 rider Coolant Capacity 7.6 qt (7.2 L) Fuel Tank Capacity 12.6 gal (47.7 L) Gearcase Oil Capacity 24 oz (700 mL) Oil Capacity 3.8 qt (3.6 L) Estimated Dry Weight...
  • Page 200 SPECIFICATIONS ENGINE AND COOLING Engine S9118–6544–LI6R Displacement 650 cc Cylinders Bore x Stroke (mm) 74.8 x 74 mm Alternator Output 565 watt Throttle Body 1209129 Recommended Engine Oil Throttle Body Bore Size (50 mm) Idle RPM 1700 +/- 200 Rated Operating RPM 8250 +/- 150 Cooling Liquid...

  • Page 201: Clutching Chart

    SPECIFICATIONS CLUTCHING CHART CLUTCH SETTINGS DRIVE CLUTCH DRIVEN CLUTCH ALTITUDE meters (feet) Shift Weight Clutch Spring Clutch Spring Driven Helix 10-62 85/275 0-600 (0-2000) (1321586) (7044786) 600-1200 (2000-4000) 10-60 (1321587) 10-58 1200-1800 (4000-6000) (1321588) 155/220 42 Straight (7046235) (3236113) 10-56 120/320 1800-2400 (6000-8000) (1321684)

  • Page 203: Polaris Products

    2882201 Oil - Polaris Blue SYN qt. (12) 2882202 Oil - Polaris Blue SYN gal. (6) 2882204 Oil - Polaris Blue SYN 2.5 gal. (2) Gearcase/Transmission Lubricants 2873105 SCL - Synthetic Chaincase Lubricant qt. (.95 l) 2873106 SCL - Synthetic Chaincase Lubricant gal (3.8 l)

  • Page 205: Engine Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ENGINE TROUBLESHOOTING Unless you have experience and training in two-cycle engine repair, your dealer can assist if technical problems arise. PROBLEM PROBABLE CAUSE SOLUTION Erratic engine Drive clutch binding Your dealer can perform operating RPM this service. during Driven clutch malfunction Your dealer can perform acceleration or...
  • Page 206 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Drive chain loose Inspect and adjust (or replace). Drive chain worn, Your dealer can perform sprocket teeth broken this service. Poor low RPM Worn drive belt Inspect and replace as performance needed. Excessive belt/sheave Your dealer can perform clearance this service.
  • Page 207 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Engine turns but Faulty ignition Install new spark plug(s). If fails to start engine still fails to start, check for spark. If there's no spark, Your dealer can perform this service. No fuel to engine •...

  • Page 208: Suspension Troubleshooting

    TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Incorrect throttle freeplay Your dealer can perform or faulty switch this service. Engine requires Poor fuel Replace with fresh winter more than normal fuel. pulls to start Not enough fuel getting to Your dealer can perform engine this service.
  • Page 209 TROUBLESHOOTING PROBLEM SOLUTION Front end pushes • Refer to the Suspension Quick Set-Up Guide for details. • Check for worn skags. • Check for binding front suspension shafts and steering components, grease all pivot points (elevate front of snowmobile). • Increase IFS preload (if equipped). Steering is heavy •...
  • Page 210 Low fuel/no fuel in tank Refuel with recommended fuel Water in fuel Replace with recommended fuel Plugged fuel filter or tank pick-up Your POLARIS dealer can perform sock service Alcohol-based fuel additive used with Do not add deicers or additives that...

  • Page 211: Warranty

    Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you.

  • Page 212: Limited Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.

  • Page 213: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS Limited Warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.

  • Page 214: How To Obtain Warranty Service

    TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE You are responsible for presenting your vehicle to an authorized POLARIS Dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. However any damage caused to the product by you or any non-authorized third party may void this warranty.

  • Page 215: If You Move

    IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to register your product at a local authorized POLARIS dealer promptly to receive safety information and notice regarding your product.
  • Page 216 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product’s warranty or service coverage if you have any questions.
  • Page 217 U.S.A. EPA EMISSIONS LIMITED WARRANTY This Emissions Limited Warranty is in addition to the POLARIS standard Limited Warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 218 POLARIS. Owners are responsible for performing the scheduled maintenance identified in the owner’s manual. POLARIS may deny warranty claims for failures that have been caused by the owner’s or operator’s improper maintenance or use, by...
  • Page 219 POLARIS also recommends that you use only POLARIS parts, however, equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls.

  • Page 221: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG Present this section of your manual to your authorized POLARIS dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile.
  • Page 222 MAINTENANCE LOG SERVICE PERFORMED / DATE HOURS TECHNICIAN COMMENTS...
  • Page 223 INDEX 12-Volt RCA Power Sources ..42 Wash ......... 192 7S Display Clutch Alignment Offset .... 147 Cleaning ....... 89 Clutch Safety ......27 Display Brightness ....69 Clutch System ......147 Engine Overheat Indicator ..56 Clutching Chart 800 Titan Adventure 155 ..197 Cold Weather Drive-Away ...
  • Page 224 INDEX Emission Control Maintenance Requirements ....... 125 Hand Control Alignment Engine Break-In .......114 Throttle ......101 Engine Restarting .....114 Hand Control Alignment, Stop Engine Starting ......113 Switch ......... 102 Engine Stop Switch .... 111, 122 Handlebar Engine Stop Switch Alignment..102 Component Locations....
  • Page 225 Music ........70 Operating in Deep Snow ..... 25 Notifications Tab..... 67 Operator Safety..... 13-14 Overview ......57 Phone Screen......71 Polaris Icon ......67 Settings ........ 84 Time Settings......87 Passenger Seat Removal ..146 USB Port ......91 Phone Screen Vehicle Info ......
  • Page 226 INDEX Tether Switch......111 Throttle Safety Switch..107, 123 Safety Hidden Obstructions....26 Safety Decal Fuel Recommendation..... 32 Safety Labels......30 tail light........44 General Warning ....32 Temperature Charts ....29 Locations ......30 Temporary Brake Lever Lock..108 Moving Parts ......
  • Page 227 INDEX Vehicle Identification Numbers ..8 Vehicle Storage......89 Warning Symbols ......4 Welcome Page ......3 Windchill Charts ......29 Winter Ride Preparation .... 194...
  • Page 229 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9941960 Rev 01 Printed in USA Medina, MN 55340...

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