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2010-12-29
*WBV.ECV.001.EN*
WBV.ECV.001.EN
Operating instructions
ExaCut
Vario with ventilation ECV30-40/48-40
Pos : 1 /Grafi ken/ExaC ut/Dec kbl att/Dec kbl att ExaC ut Vario mit Luftnac hsaugung 4840 @ 21\mod_1137061431699_48.doc @ 7223 @
Pos : 2 /---Seitenumbr uc h--- @ 21\mod_1201696136229_0.doc @ 80575 @
2010-12-29
*WBV.ECV.001.EN*
WBV.ECV.001.EN
1/25
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Summary of Contents for Vogelsang ExaCut Vario
- Page 1 2010-12-29 *WBV.ECV.001.EN* WBV.ECV.001.EN Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 1 /Grafi ken/ExaC ut/Dec kbl att/Dec kbl att ExaC ut Vario mit Luftnac hsaugung 4840 @ 21\mod_1137061431699_48.doc @ 7223 @ Pos : 2 /---Seitenumbr uc h--- @ 21\mod_1201696136229_0.doc @ 80575 @ *WBV.ECV.001.EN* 2010-12-29 WBV.ECV.001.EN...
- Page 2 Pos : 5 /R egistrierte M ar ken /Registrier te M ar ken und Copyright @ 49\mod_1286374697286_48.doc @ 216977 @ © 2010 Hugo Vogelsang Maschinenbau GmbH Registered trademarks of Vogelsang Vogelsang, Vogelsang Logo, RotaCut, HiFlo, ACC, CFC and BioCrack are registered trademarks of Hugo Vogelsang Maschinenbau GmbH. ®...
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Page 3: Table Of Contents
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 7 /Inhal ts verzeic hnis @ 0 \mod_1108563026452_48.doc @ 947 @ Contents User information ............................. 4 Using the operating instructions ....................... 4 Warning signs, danger symbols, information ................... 4 Intended Use ............................5 Safety Notes ............................ -
Page 4: User Information
Vogelsang does not accept any liability for damage resulting from failure to comply with these maintenance and operating instructions. Pos : 13 /Ü bersc hriften/Übersc hrift 2 /War nzeic hen, Gefahrens ymbol, Hinweise @ 49\mod_1286376161084_48.doc @ 217070 @ 2 Warning signs, danger symbols, information Pos : 14 /Betri ebs anleitung/pr oduktübergreifend/Symbol e/Symbol e - eine Vari ante @ 0\mod_1117525764214_48.doc @ 3067 @... -
Page 5: Intended Use
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 16 /Ü bersc hriften/Übersc hrift 1Ver wendungsz wec k (2011-01-18 16:19:39) @ 0\mod_1109924656778_48.doc @ 1118 @ 1 Intended Use Pos : 17 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/ExaC ut Vario 48/Ver wendungsz wec k - ExaCut Vari o - 48 Ablaufsc hl äuc he @ 21\mod_1137152265796_48.doc @ 7359 @ The ExaCut is a volumetric metering unit for the precise distribution of natural fertiliser (for example, liquid manure, sewage sludge) to 30 or 48 drain hoses on the spreader. -
Page 6: Warning And Safety Labels
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 25 /Ü bersc hriften/Übersc hrift 2 /War n- und Sic herheits aufkleber @ 10\mod_1137058724477_48.doc @ 7111 @ 2 Warning and safety labels Pos : 26 /Gr afi ken/ExaC ut/Warn- und Sic her hei tsaufkl eber/ECV30-40 / 48-40 War n- und Sic herheits aufkleber @ 21\mod_1137061544011_48.doc @ 7231 @ Fig. -
Page 7: Assembly
Technical data, hydraulic motors: See chapter on "Technical data - hydraulic motors". Pos : 34 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/H ydrauli kansc hlüsse @ 21\mod_1137061932494_48.doc @ 7239 @ Fig. 2: Hydraulic ports Pos : 35 /---Sei tenumbruch--- @ 21\mod_1201696136229_0.doc @ 80575 @... -
Page 8: Changing The Direction Of Rotation (Reversing)
Pos : 39 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/M ontage/Anforderungen an di e F ahrzeughydrauli k @ 21\mod_1137401076689_48.doc @ 7439 @ Rotor speeds between 200 rpm and 300 rpm are required to operate the ExaCut Vario safely. -
Page 9: Connecting The Drainage And Filling Hoses
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 41 /Ü bersc hriften/Übersc hrift 2 /Ansc hlus s der Abl auf- und Befüllsc hläuc he @ 21\mod_1137059310889_48.doc @ 7143 @ 2 Connecting the drainage and filling hoses Pos : 42 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/ExaC ut Vario 48/M ontage 4840/Ansc hlus s der Abl auf- und Befüllsc hläuc he @ 21\mod_1156317213247_48.doc @ 17903 @ See fig. - Page 10 Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 44 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/Schl auchanschl uss plan ECV3040 @ 21\mod_1148021793349_48.doc @ 14123 @ Hose connection plans for ECV30-40 Attention! See also fig. "Hose layout sketch" Fig. 3: ExaCut ECV30-40 for double symmetrical hose connection without partial width switching Pos.
- Page 11 Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 46 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/Schl auchanschl uss plan für EC V 4840 @ 21\mod_1137062229632_48.doc @ 7255 @ Hose connection plans for ECV48-40 Attention! See also fig. "Hose layout sketch"...
- Page 12 Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 48 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/Schl auchverleg ungss kiz ze @ 21\mod_1137062963654_48.doc @ 7263 @ Fig. 7: Hose layout sketch If the hose layout differs from the diagram, contact us! Pos : 49 /---Sei tenumbruch--- @ 21\mod_1201696136229_0.doc @ 80575 @...
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Page 13: Start-Up
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 50 /Ü bersc hriften/Übersc hrift 1/Inbetriebnahme @ 27\mod_1212652359713_48.doc @ 92741 @ 1 Start-up Pos : 51 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/ExaC ut Vario 48/Erstbenutzung/Inbetriebnahme @ 21 \mod_1137402617749_48.doc @ 7455 @ The ExaCut can be used on pump tankers and vacuum tankers. -
Page 14: Operation
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 53 /Ü bersc hriften/Übersc hrift 1/Betrieb @ 2 \mod_1137060096240_48.doc @ 7175 @ 1 Operation Pos : 54 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/Betri eb @ 21\mod_1137404285598_48.doc @ 7463 @ (see also fig. - Page 15 Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 58 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/D urchl assfl äc henverstellung @ 21\mod_1137063309853_48.doc @ 7271 @ Fig. 8: Flow area adjuster View, cutting ring (through tube) View, Vario adjustment Flow area 100%...
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Page 16: Maintenance
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 60 /Ü bersc hriften/Übersc hrift 1/Wartung @ 0 \mod_1110193029776_48.doc @ 1538 @ 1 Maintenance Pos : 61 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/War tung/Wartung - Ac htung - Sic her heitshi nweise @ 21\mod_1137411501543_48.doc @ 7503 @ Attention! Before starting maintenance and repair work: Observe the "Safety notes"... -
Page 17: Lubricating The Grease Nipples
50 operating hours • before long breaks in operation Pos : 67 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/Schmi erni ppel @ 21\mod_1137489916245_48.doc @ 7593 @ Fig. 9: Grease nipple 1 Grease nipple Pos : 68 /---Sei tenumbruch--- @ 21\mod_1201696136229_0.doc @ 80575 @... -
Page 18: Wear Part Replacement
Replace the cutting knives when the driver plate of the rotor is protruding 8 - 10 mm from the cutting knife. On the VOGELSANG web site, www. vogelsang-gmbh.com, how to replace the wear parts of an ECL is shown in a computer animation! Attention! Observe the information in the "Safety notes"... - Page 19 Vario with ventilation ECV30-40/48-40 Pos : 72 /Gr afi ken/ExaC ut/ExaCut Vario 30-40/48-40/Expl osionsz eic hnung - Versc hleißteil wec hs el 3040 / 4840 @ 21\mod_1137063423414_48.doc @ 7279 @ Fig. 10: Exploded view of ExaCut ECV30-40 / 48-40 wear part replacement Pos.
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Page 20: Disassembling The Rotor From The Hydraulic Motor
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 74 /Ü bersc hriften/Übersc hrift 2 /Demontag e des Rotors vo m H ydr auli kmotor @ 11\mod_1137060598392_48.doc @ 7183 @ 2 Disassembling the rotor from the hydraulic motor Pos : 75 /F otos/ExaC ut Vario/D emontag e des Rotors vom H ydr auli kmotor @ 21\mod_1137064086525_48.doc @ 7295 @ In addition, observe instruction leaflet BPZ.12 as required. -
Page 21: Tensioning The Excentric
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 77 /Ü bersc hriften/Übersc hrift 2 /Spannen der Exzenter @ 11\mod_1137061150812_48.doc @ 7191 @ 2 Tensioning the excentric Pos : 78 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/War tung/Spannen der Exzenter @ 21\mod_1137414731739_48.doc @ 7535 @ (see fig. -
Page 22: Trouble-Shooting
Operating instructions ExaCut Vario with ventilation ECV30-40/48-40 Pos : 82 /Ü bersc hriften/Übersc hrift 1/Hilfestellung bei Einsatzpr obl emen @ 1\mod_1127818361779_48.doc @ 4633 @ 1 Trouble-shooting Pos : 83 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/Hilfestellung bei Eins atz probl emen @ 21\mod_1137483065987_48.doc @ 7551 @ Malfunction Possible cause Action to be taken... -
Page 23: Technical Data For The Hydraulic Motors
Pos : 86 /Betri ebs anleitung/Verteil er/ExaC ut Vario mit Luftnac hsaugung/T echnisc he D aten: Öl motoren (OM S) @ 21\mod_1137483362458_48.doc @ 7559 @ Motor type OMS 160 OMS 200 OMS 250 VOGELSANG Art. no. AOM.015 AOM.017 AOM.018 Ø Shaft Cont. -
Page 24: Declaration Of Installation
The special technical documents according to annex VII B have been prepared and can if necessary be obtained from: Ms Ilona Ballmann at Hugo Vogelsang Maschinenbau GmbH, D-49632 Essen (Oldb.), Germany The basic health and safety requirements according to Annex I of the above-mentioned directive are applied and observed. - Page 25 Vogelsang Česká Republika Vogelsang México Vogelsang Brasil Vogelsang CZ s.r.o. Vogelsang De México S de R.L. de C.V. Vogelsang Brasil Ltda. CZ-163 00 Praha 6 MX-México City, DF CP 02300 BR-Vinhedo, SP 13280-000 +52 1 55 35 02 38 87...
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