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Vogelsang ExaCut ECQ24-40 Operating Instructions Manual

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ExaCut
ECQ30-4050
Operating instructions
Date of issue: 2020-07-07

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Summary of Contents for Vogelsang ExaCut ECQ24-40

  • Page 1 ExaCut ECQ30-4050 Operating instructions Date of issue: 2020-07-07...
  • Page 2 Original operating instructions Manufacturer Holthöge 10-14 Tel: +49 5434 83-0 Fax: +49 5434 83-10 49632 Essen (Oldenburg), Germany Email: info@vogelsang.info Web: http://www.vogelsang.info © Vogelsang GmbH & Co. KG...

  • Page 3: Table Of Contents

    Table of contents Table of contents 1 About this manual Information about this manual Conventions used in this document 1.2.1 Warning messages 1.2.2 Symbols 1.2.3 Figures Other applicable documents Directional information Target group 2 Safety General safety information 2.1.1 Intended use 2.1.2 Foreseeable misuse Operator's responsibilities...
  • Page 4 Table of contents Assembly instructions Mounting the DosiMat on the spreader vehicle Connecting the hydraulics 7.4.1 Safety notes 7.4.2 Connecting hydraulic hoses Reversing function Installing sensors Installing the supply hose Mounting ventilation hoses Mounting the discharge hoses 7.9.1 Hose connection diagram 8 Start-up Safety notes Start-up sequence...
  • Page 5 Table of contents 10.5.1 Safety notes 10.5.2 Switching off the distributor 10.5.3 Dismounting the service port 10.5.4 Installing the service port 10.5.5 Tightening screw and bolt connections 10.5.6 Tightening the nuts on the hydraulic motor 10.5.7 Cleaning the DosiMat 10.5.8 Replacing wear parts 10.5.9 Changing the gaskets...

  • Page 6: About This Manual

    Additional copies of the manual are available upon request. Vogelsang will not accept any liability for damage resulting from failure to comply with this manual. Conventions used in this document 1.2.1...

  • Page 7: Symbols

    1 About this manual 1.2.2 Symbols Symbol Meaning Instructions for use and useful information Environmental protection notices 1.2.3 Figures The figures used in this manual are only intended for the pur- poses of understanding and illustration. If original drawings are supplied, the information and illustra- tions which they contain are binding.

  • Page 8: Directional Information

    1 About this manual Directional information Directional information in these operating instructions, such as front, back, right and left are always relative to the direction of motion when the attachment is in its working position. Target group These operating instructions are intended for the following per- sons: The person who bears the responsibility for the system (i.e.

  • Page 9: Safety

    Please contact us immediately in the event of any ● irregularities in connection with the safety of the delivered product: produktsicherheit@vogelsang.info General safety information 2.1.1 Intended use The DosiMat is a machine for the precise distribution of natural fertiliser—including liquid manure, biogas manure and digestate...

  • Page 10: Foreseeable Misuse

    2 Safety 2.1.2 Foreseeable misuse The following points are contrary to the intended use and repre- sent misuse: The DosiMat is used otherwise than as described in the ● "Intended use" section. The safety notes in this manual are ignored. ●...
  • Page 11 ● form. and have been informed of the potential risks involved ● in working with the machine. Notice Take the opportunity to have your staff trained by Vogelsang. 0000007943 - 001 - EN...

  • Page 12: Personal Protection Equipment

    2 Safety 2.2.1 Personal protection equipment The following personal protective equipment must be available to the personnel: Personal Meaning protective equipment Safety goggles Safety helmet Hearing protection Safety gloves Safety shoes 0000007943 - 001 - EN...

  • Page 13: Safety Notes

    2 Safety Safety notes 2.3.1 Safety notes for particular phases in the life of the product Installation When lifting and moving heavy parts, use appropriate ● hoists. Only use hoists designed for the weight concerned. ● Use the specified slinging points. ●...

  • Page 14: Safety Notes For Particular Types Of Dangers

    2 Safety 2.3.2 Safety notes for particular types of dangers Electrical energy Allow only qualified electricians to work on electrical sys- ● tems or equipment. In the event of malfunctions in the electric power supply, ● immediately shut down the machine or the system. Hydraulics, pneumatics Only persons with special knowledge and experience in ●...

  • Page 15: Danger Areas

    2 Safety Danger areas The following areas at the distributor are danger areas: In the area under the cleaning port ● Inside the distributor ● In the area around the service ports ● Fig. 1: Danger areas 1 Cleaning port 3 Service port 2 Interior of the distributor Do not put the distributor into operation until...

  • Page 16: Warning And Safety Stickers

    2 Safety Warning and safety stickers On the machine, there are a variety of warning and safety stick- ers (order number and description, ® Spare parts list). Notice Pay attention to the stickers on the machine. ● Keep the stickers in a legible condition and do not ●...
  • Page 17 2 Safety Part Sticker Description VAU0398 Hydraulic oil volume flow VAU.013 Caution! Switch the drive off before opening. VAU.014 Caution: risk of hand injuries! VAU.133 Before starting the machine, read the operat- ing instructions. 0000007943 - 001 - EN...

  • Page 18: Product Description Overview

    3 Product description Product description Overview The overview shows the main parts and functional units of the distributor. Fig. 3: Overview of ECQ parts 1 Inlet connector 5 Blade holder with cutting 2 Distributor housing blade 3 Outlet connector 6 Rotor 4 Hydraulic motor with 7 Service port drive adapter...

  • Page 19: Specifications

    4 Specifications Specifications Distributor Inlet connector diameter DN 125 Outlet connector diameter DN 4050 Number of outlet connectors Air intake Four-fold Dimension sheet no. MAS1013 Weight [kg] ca. 91 Maximum internal pressure [bar] Permissible medium temperature [°C] 0 to 45 Noise emission [dB(A)] <70...

  • Page 20: Hydraulic Motor

    4 Specifications Hydraulic motor Hydraulic motor Hydraulic motor part no. 0070 Nominal displacement [cm³/U] Shaft diameter [mm] Max. rotational speed in continuous [rpm] operation Max. rotational speed in intermittent [rpm] operation Max. drop in pressure in continuous [bar] operation Max. drop in pressure in intermittent [bar] operation [bar]...
  • Page 21 4 Specifications Max. return pressure with overflow oil [bar] line in continuous operation Max. return pressure with overflow oil [bar] line in intermittent operation Max. return pressure with overflow oil [bar] line at peak load Max. return pressure without overflow [bar] oil line in continuous operation Max.

  • Page 22: Hydraulic Oil

    4 Specifications Hydraulic oil Temperature Minimum ambient tempera- -30 °C ture Maximum ambient tempera- 90 °C ture Minimum oil temperature 30 °C (normal operation) Maximum oil temperature 60 °C (normal operation) NOTICE! If the oil temperature rises above 60 °C, it will considerably reduce the lifetime of the hydraulic oil.

  • Page 23: Oil Filter

    4 Specifications Oil filter Maximum permissible degree of contamination: 20/16 (ISO 4406) System environment Recommended filters Normal contaminant load Return filter 40 µm absolute / 25 µm nominal (or finer) High contaminant load Return filter Complex systems 20 µm absolute / Closed circuits 10 µm nominal Systems with quick latch...
  • Page 24 4 Specifications 1 Nameplate 0000007943 - 001 - EN...
  • Page 25 4 Specifications The nameplate contains the following details: 1 QR code with link to the 6 Other details Vogelsang web site (optional) 2 Year of manufacture 7 Part number 3 Weight 8 Serial number 4 CE mark 9 Series (design)

  • Page 26: Storage

    5 Storage Storage NOTICE! Damage to rubber parts O-rings, gaskets and similar products can be rendered unus- able by unfavourable storage conditions. They could harden or soften, become permanently damaged or suffer surface damage. ► Observe the storage instructions. No particular measures need to be taken in the case of short- term storage of up to four weeks.

  • Page 27: Transport

    6 Transport Transport Safety notes WARNING! Risk of crushing or concussion due to falling machine The centre of gravity of the machine could shift. When lifting, the machine could become unbalanced and fall down to one side. ► Before lifting the machine, note its centre of gravity. See, for example, the dimension drawing or the Transport chapter.

  • Page 28: Permissible Transport Options

    6 Transport Permissible transport options 6.2.1 Transporting the machine while suspended ► Position a crane with hoisting gear over the distributor. ► Place the slings (e. g. ropes or lifting straps) close to the distributor housing on both sides around the outlet connec- tors.

  • Page 29: Installation

    7 Installation Installation Safety notes WARNING! Risk of crushing or concussion due to falling machine The centre of gravity of the machine could shift. When lifting, the machine could become unbalanced and fall down to one side. ► Before lifting the machine, note its centre of gravity. See, for example, the dimension drawing or the Transport chapter.
  • Page 30 7 Installation Use appropriate hoists to lift and move heavy parts. ● Use only hoists designed for the weight concerned. ● 0000007943 - 001 - EN...

  • Page 31: Assembly Instructions

    7 Installation Assembly instructions Notice In the case of lubricated screws, bolts and threaded rods, the permissible tightening torque is reduced by 20 %. Thread Property class Stain- Stain- less less steel steel 10.9 12.9 A2/A4 A2/A4 Tightening torque [Nm] 1050 1230 1450...

  • Page 32: Mounting The Dosimat On The Spreader Vehicle

    7 Installation Mounting the DosiMat on the spreader vehicle When mounting, allow sufficient space for operation, maintenance, cleaning, and remedying of malfunctions, ® 14.2 Dimension Drawing. Procedure Warning! The cleaning port is clear. There is a risk of injury from the sharp-edged cutting blades inside the distributor.

  • Page 33: Connecting The Hydraulics

    7 Installation Connecting the hydraulics 7.4.1 Safety notes Notice The hydraulic connections for the machine must be carried out by qualified technical personnel. WARNING! Risk of injury due to the failure of hydraulic parts if the maximum permissible hydraulic oil pressure is exceeded If the maximum permissible hydraulic oil pressure is exceeded, there is a risk of high pressure injection due to failure of hydraulic components.

  • Page 34: Connecting Hydraulic Hoses

    7 Installation Note: Only persons with special knowledge and experience in ● hydraulics may work on hydraulic equipment. Hydraulic and compressed air lines must be routed and ● installed correctly. Do not mix up connections. ● Valves, fittings, and the length and quality of the hoses ●...
  • Page 35 7 Installation Notice We recommend installing pressure gauges in the hydraulic lines so that malfunctions can be detected and remedied at an early stage. Requirements for the hydraulic hoses: Nominal diameter of at least DN 16 ● Nominal pressure of at least PN 200 ●...
  • Page 36 7 Installation Procedure ► Connect the hydraulic hoses to the connectors of the hydraulic motor. ► Connect the hydraulic hoses to a double-acting hydraulic valve of the vehicle hydraulics. ► Connect a hydraulic hose (at least DN 6) to the overflow oil connector of the hydraulic motor (A).

  • Page 37: Reversing Function

    7 Installation Reversing function For the reversing function Connect the distributor to a double-acting hydraulic valve. ● install a time relay which switches over about once a ● minute, automatically sharpening the cutting blades. install a pressure gauge in the discharge line to the Dosi- ●...

  • Page 38: Mounting Ventilation Hoses

    7 Installation Mounting ventilation hoses ► Secure the ventilation hoses to the ventilation pipes using hose clamps. ► Shorten the hoses to a length of 1.5 m as far as possible. Mounting the discharge hoses Notice When laying the hoses, avoid kinks, chafe points and sagging.
  • Page 39 Hoses are counted in ascending order, from the middle of the link- age outwards in each case. If a different hose installation is required, please con- tact Vogelsang‑Service. 0000007943 - 001 - EN...

  • Page 40: Hose Connection Diagram

    7 Installation 7.9.1 Hose connection diagram Fig. 6: Hose connection diagram ECQ30-4050 right boom 0 Ventilation Fig. 7: Hose connection diagram ECQ30-4050 left boom 0 Ventilation 0000007943 - 001 - EN...

  • Page 41: Start-Up

    8 Start-up Start-up Safety notes Only start the machine up ● if all protective and safety devices are functional. ● if access to the danger areas is not possible. ● Notice The machine must be started up by qualified technical personnel.
  • Page 42 8 Start-up WARNING! Risk of cutting on sharp-edged parts during functional test If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► A functional test (e.g. to check the safety device or the rota- tional action of the rotor) may only be carried out by qualified technical personnel.

  • Page 43: Start-Up Sequence

    8 Start-up WARNING! Risk of injury due to the liquid manure supply hose burst- If the maximum permissible pressure in the liquid manure sup- ply hose is exceeded, the hose can burst and the medium can splash out. This may result in injuries. ►...

  • Page 44: Checklist

    8 Start-up Checklist Installation on the linkage or spreader device o The distributor is firmly bolted to the linkage or spreader device. Hydraulic drive o There is no air in the system. o The hydraulic motor is bolted firmly in place. o The mounting flanges on the hydraulic motor and its coun- terpart are in full contact.

  • Page 45: Operation

    9 Operation Operation Safety notes WARNING! Risk of cutting on sharp-edged parts If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► Operate the distributor only if the supply hose, the discharge hoses and the foreign matter hose are connected.
  • Page 46 9 Operation WARNING! Risk of injury due to the failure of hydraulic parts if the maximum permissible hydraulic oil pressure is exceeded If the maximum permissible hydraulic oil pressure is exceeded, there is a risk of high pressure injection due to failure of hydraulic components.

  • Page 47: Operating Instructions

    9 Operation CAUTION! Beware of the risk of burns due to exposed hot surfaces During operation the hydraulic oil can reach a temperature of more than 60 °C. The hydraulic motor reaches high temperatures in normal oper- ation. The DosiMat housing can become very hot during dry running of the cutting blades.
  • Page 48 9 Operation NOTICE! Preventing foreign matter from entering the DosiMat Stones, metal parts and other foreign matter that cannot be cut can result in increased wear and hinder smooth operation if they enter the DosiMat. ► Prevent foreign matter that cannot be cut from entering the DosiMat.

  • Page 49: Reverse

    9 Operation Reverse For the reversing function, the DosiMat must be connected to a double-acting hydraulic valve. The reversing function (reversal of rotation): can be used to rectify almost all malfunctions caused by for- ● eign matter and high fibre content in the medium. results in optimum self-sharpening of the cutting blades.

  • Page 50: Maintenance

    10 Maintenance Maintenance 10.1 Lubricants Renolit GP 2 Part number BSS.008 Description Lithium soap grease with a mineral oil base Characteristics Test according to Identification K2K-30 DIN 51502 ISO-L-X-CCEA 2 ISO 6743-9 Intrinsic viscosity DIN 51562-1 At 40 °C 110 mm At 100 °C 9.5 mm Dropping point...

  • Page 51: Tightening Torques

    10 Maintenance 10.2 Tightening torques Notice In the case of lubricated screws, bolts and threaded rods, the permissible tightening torque is reduced by 20 %. Thread Property class Stain- Stain- less less steel steel 10.9 12.9 A2/A4 A2/A4 Tightening torque [Nm] 1050 1230 1450...

  • Page 52: Spare Parts

    10 Maintenance 10.3 Spare parts Contact Service for order-specific spare parts lists and spare parts orders. ► Have the serial number of the machine ready. Refer to the name plate for the serial number, ® 4.6 Name plate. 10.4 Maintenance intervals Notice The maintenance intervals depend on the amount of wear and the proportion of foreign matter.

  • Page 53: After The First 20 Operating Hours

    10 Maintenance 10.4.2 After the first 20 operating hours Part Maintenance task Machine mounting ► Check that the screwed and bolted connections fastening the machine are tight. ► Tighten any loose screwed or bolted connections. Hydraulic motor ► Check that the nuts on the hydraulic motor are firmly in place.

  • Page 54: Every 50 Operating Hours

    10 Maintenance 10.4.3 Every 50 operating hours Part Maintenance task Distributor housing ► Remove foreign matter from the foreign matter hoses and the distributor housing. ► Clean the distributor. ► Clean the air duct connections via the ventilation hoses. Cutting blades, cutting rings ►...

  • Page 55: Every 2000 Operating Hours, At Least Every 12 Months

    10 Maintenance 10.4.4 Every 2000 operating hours, at least every 12 months Part Maintenance task Machine mounting ► Check that the screwed and bolted connections fastening the machine are tight. ► Tighten any loose screwed or bolted connections. Hose clamps of the discharge ►...

  • Page 56: Before Longer Periods Of Shutdown

    10 Maintenance 10.4.6 Before longer periods of shutdown Part Maintenance task Distributor housing ► Remove foreign matter from the foreign matter hoses and the distributor housing. ► Clean the distributor. ► Clean the air duct connections via the ventilation hoses. Cutting blades, cutting rings ►...

  • Page 57: Maintenance Tasks

    10 Maintenance 10.5 Maintenance tasks Note: Do the specified maintenance work punctually. ● Switch off the machine before doing any maintenance or ● repair work. Use only genuine spare parts or parts approved by Vogel- ● sang. Install spare parts correctly. ●...

  • Page 58: Safety Notes

    10 Maintenance 10.5.1 Safety notes WARNING! Beware the risk of injury from falling from high locations Some installation and maintenance work has to be done in higher locations. There is a risk of falling down. ► Use suitable equipment to climb up, e.g. a scaffold or ladder. ►...
  • Page 59 10 Maintenance WARNING! Danger from bursting distributor housing If the maximum permissible internal pressure is exceeded, the DosiMat housing may burst. This may result in injuries. ► Be sure to observe the maximum permissible internal pres- sure of the DosiMat: 2 bar. WARNING! Risk of injury due to the liquid manure supply hose burst- If the maximum permissible pressure in the liquid manure sup-...

  • Page 60: Switching Off The Distributor

    10 Maintenance CAUTION! Beware of the risk of burns due to exposed hot surfaces During operation the hydraulic oil can reach a temperature of more than 60 °C. The hydraulic motor reaches high temperatures in normal oper- ation. The DosiMat housing can become very hot during dry running of the cutting blades.

  • Page 61: Dismounting The Service Port

    10 Maintenance NOTICE! Both hydraulic hoses at the distributor must be depressurised. 10.5.3 Dismounting the service port Information The service port must be dis- mounted in order to carry out work on the distributor, e. g. Cleaning the distributor ● Replacing wear parts ●...

  • Page 62: Installing The Service Port

    10 Maintenance 10.5.4 Installing the service port Information The service port must be rein- stalled on the distributor after com- pleting the work. Procedure ► Place the flat gasket (2) and the service port (1) on the housing. Attention! Make sure the flat gasket (2) and service port (1) are in the correct position.

  • Page 63: Tightening Screw And Bolt Connections

    10 Maintenance 10.5.5 Tightening screw and bolt connections Notice In the case of lubricated screws, bolts and threaded rods, the permissible tightening torque is reduced by 20 %. Thread Property class Stain- Stain- less less steel steel 10.9 12.9 A2/A4 A2/A4 Tightening torque [Nm] 1050...
  • Page 64 10 Maintenance Procedure ► Check that all screwed and bolted connections are tight. ► Tighten any loose screwed or bolted connections. 0000007943 - 001 - EN...

  • Page 65: Tightening The Nuts On The Hydraulic Motor

    10 Maintenance 10.5.6 Tightening the nuts on the hydraulic motor Part Hydraulic motor Interval Before start-up ● After the first 20 operating ● hours After long shutdown periods ● Preparatory activities ► Switch off the distributor, ® 10.5.2 Switching off the distrib- utor.

  • Page 66: Cleaning The Dosimat

    10 Maintenance 10.5.7 Cleaning the DosiMat Part Distributor housing Interval Every 50 operating hours ● Before long periods of shut- ● down Preparatory activities ► Switch off the distributor, ® 10.5.2 Switching off the distrib- utor. Procedure ► Empty the distributor. ►...

  • Page 67: Replacing Wear Parts

    10 Maintenance 10.5.8 Replacing wear parts Disassembly WARNING! Risk of cutting on sharp-edged parts If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► Operate the distributor only if the supply hose, the discharge hoses and the foreign matter hose are connected.
  • Page 68 10 Maintenance Preparatory activities ► Switch off the distributor, ® 10.5.2 Switching off the distrib- utor. ► Empty and clean the distributor, ® 10.5.7 Cleaning the DosiMat. ► Dismount the service port, ® 10.5.3 Dismounting the ser- vice port. Slackening the eccentric adjuster ►...
  • Page 69 10 Maintenance Dismounting the flow plate ► Undo the centring bolt (2). ► Remove the centring bolt and the washer from the flow plate (1). ► Remove the flow plate and the flat gasket (1). 0000007943 - 001 - EN...
  • Page 70 10 Maintenance Dismounting the rotor ► Unscrew the three hexagon socket head bolts from the rotor adapter and remove them (A) . Notice After the three bolts have been loosened, the rotor is only held in position by the seal carrier. ►...
  • Page 71 10 Maintenance ► Remove the rotor adapter and the O-ring using the hexagon socket head bolts (A). WARNING! Risk of crushing due to the rotor falling down The rotor is no longer held in position after the seal carrier has been pulled out.
  • Page 72 10 Maintenance Dismounting the cutting blades ► Dismount both cutting blades (1) (A). To do so, insert a cotter pin drive or mounting lever, for example, in the groove (2) of the blade holder. Pry out the cutting blade. 0000007943 - 001 - EN...
  • Page 73 10 Maintenance Dismounting the cutting ring ► Pry both cutting rings (1) out of their seat (A). ► Remove the flat gaskets (3). ► Clean the contact surfaces. ► Check the sealing tape (2) on the inlet side for wear. Remounting ►...
  • Page 74 10 Maintenance ► Insert the seal carrier (1) in its seat. ► Reinstall the seal carrier with the three hexagon socket head bolts and the washers. Tightening torque: 20 Nm ► Remove the three hexagon socket head bolts from the rotor adapter.
  • Page 75 10 Maintenance Tensioning the eccentric adjusters ► Carefully turn the rotor with a mounting lever so that an eccentric adjuster is accessible. ► Insert the long side of a hexagon socket wrench into the centre borehole of the eccentric adjuster and press it against the spring plates until you can hear the eccentric washers being pre-loaded (A).

  • Page 76: Changing The Gaskets

    10 Maintenance 10.5.9 Changing the gaskets Dismounting the sealing set WARNING! Risk of cutting on sharp-edged parts If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► Operate the distributor only if the supply hose, the discharge hoses and the foreign matter hose are connected.
  • Page 77 10 Maintenance Slackening the eccentric adjuster ► Release the preload of the cutting blades by slackening the three eccentric adjusters in the rotor. ► Carefully turn the rotor with a mounting lever so that an eccentric adjuster is accessible (B). ►...
  • Page 78 10 Maintenance ► Remove the flow plate and the flat gasket (1). Dismounting the rotor ► Unscrew the three hexagon socket head bolts from the rotor adapter and remove them (A) . Notice After the three bolts have been loosened, the rotor is only held in position by the seal carrier.
  • Page 79 10 Maintenance ► Screw the three hexagon socket head bolts into the pres- sure-test threading in the rotor adapter (B) as a disassem- bly tool. ► Remove the rotor adapter and the O-ring using the hexagon socket head bolts (A). WARNING! Risk of crushing due to the rotor falling down The rotor is no longer held in position after the seal carrier has...
  • Page 80 10 Maintenance ► Remove the rotor and the seal carrier from the housing (A). ► Block the motor. To do so, clamp the hydraulics. Dismounting the sealing set ► Pull out the sealing set with an M 16 x 60 screw (1). The shims are damaged in the process.
  • Page 81 10 Maintenance ► Push the drive shaft (1) out of the static seal carrier. ► Push the rotating seal carrier (2) out of the static seal car- rier. ► Remove all O-rings (1) and the sealing ring (2). ► Dismount the inner ring (1) from the drive shaft. ►...
  • Page 82 10 Maintenance Reinstalling the sealing set WARNING! Risk of cutting on sharp-edged parts If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► Operate the distributor only if the supply hose, the discharge hoses and the foreign matter hose are connected.
  • Page 83 10 Maintenance Overview of sealing elements 1 O-ring 4 Sealing ring 2 Radial shaft seal ring 5 O-ring with dust lip 6 O-ring 3 Radial shaft seal ring 0000007943 - 001 - EN...
  • Page 84 10 Maintenance Reinstalling the sealing elements ► Insert the two radial shaft seal rings (1) and (3) in the static seal carrier. Notice Pay attention to the correct position of the radial shaft seal rings. The dust lip (2) must be on the exterior of the seal carrier.
  • Page 85 10 Maintenance ► Wet the inner ring (1) with adhesive and mount it on the drive shaft. ► Install the new O-rings (1) and the new sealing ring (2). ► Insert the rotating seal carrier (1) in the static seal carrier. ►...
  • Page 86 10 Maintenance ► Wet the drive shaft on the toothing with grease or anti-seize paste and insert it in the seal carrier. ► Wet the shaft seat in the drive shaft with flange sealant. ► Wet the new shims (1) with lubricant in order for them to stick together.
  • Page 87 10 Maintenance ► Insert the seal carrier (1) in its seat. ► Reinstall the seal carrier with the three hexagon socket head bolts and the washers. Tightening torque: 20 Nm ► Remove the three hexagon socket head bolts from the rotor adapter.
  • Page 88 10 Maintenance Tensioning the eccentric adjusters ► Carefully turn the rotor with a mounting lever so that an eccentric adjuster is accessible. ► Insert the long side of a hexagon socket wrench into the centre borehole of the eccentric adjuster and press it against the spring plates until you can hear the eccentric washers being pre-loaded (A).

  • Page 89: Checking The Drive Adapter For Leaks

    ► Check the drive adapter for leak tightness at the leakage seal indicator pipes (1). ► If medium is coming out, replace the faulty gaskets, ® 10.5.9 Changing the gaskets. ► If oil is coming out, replace the hydraulic motor (Vogelsang service, qualified technical personnel). 0000007943 - 001 - EN...

  • Page 90: Lubricating Drive Adapter

    10 Maintenance 10.5.11 Lubricating drive adapter Information We recommend connecting to the central lubrication system. Part Drive adapter Interval Every 50 operating hours ● Before long periods of shut- ● down Tool Lube gun Lubricant Renolit GP2 (part no. BSS.088) NLGI Class 2 Water-resistant Quantity...
  • Page 91 10 Maintenance Procedure Notice To ensure effective distribution of the lubricant, lubri- cate only when the machine is running. ► Pull off the grease nipple cap. ► Lubricate the drive adapter via the grease nipple (A). ► Put on the grease nipple cap. 0000007943 - 001 - EN...

  • Page 92: Checking Hydraulic Hoses And Fittings

    10 Maintenance 10.5.12 Checking hydraulic hoses and fittings WARNING! Risk of injury due to the failure of hydraulic parts if the maximum permissible hydraulic oil pressure is exceeded If the maximum permissible hydraulic oil pressure is exceeded, there is a risk of high pressure injection due to failure of hydraulic components.
  • Page 93 10 Maintenance Test criteria: Damage to the outer layer causing the inner lining to be ● exposed (e.g. chafe marks, cuts, cracks) Deformation (e.g. crushing, kinks) ● Blistering ● Leaks ● Overageing of the hoses (over 6 years) ● Hoses working their way out of the fittings ●...

  • Page 94: Malfunctions And Errors

    11 Malfunctions and errors Malfunctions and errors 11.1 Safety notes The actions described in this table of malfunctions may be car- ried out only by persons who have been trained for the activities concerned and who ● possess the necessary knowledge. who have been informed about the possible dangers when ●...
  • Page 95 11 Malfunctions and errors WARNING! Risk of cutting on sharp-edged parts during functional test If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► A functional test (e.g. to check the safety device or the rota- tional action of the rotor) may only be carried out by qualified technical personnel.
  • Page 96 11 Malfunctions and errors WARNING! Risk of injury due to the liquid manure supply hose burst- If the maximum permissible pressure in the liquid manure sup- ply hose is exceeded, the hose can burst and the medium can splash out. This may result in injuries. ►...

  • Page 97: Table Of Malfunctions

    11 Malfunctions and errors CAUTION! Beware of the risk of burns due to exposed hot surfaces During operation the hydraulic oil can reach a temperature of more than 60 °C. The hydraulic motor reaches high temperatures in normal oper- ation. The DosiMat housing can become very hot during dry running of the cutting blades.

  • Page 98: Cutting Effect Insufficient

    11 Malfunctions and errors 11.2.2 Cutting effect insufficient Possible cause Possible remedy Flow rate too high Reduce the pump speed. ● Cutting components worn Replace the cutting components. ● Rotor speed too low Check the volume flow of the hydraulic oil on the ●...

  • Page 99: Strong Pulsation In The Discharge Hoses

    11 Malfunctions and errors 11.2.5 Strong pulsation in the discharge hoses Possible cause Possible remedy Rotor speed too low Check the volume flow of the hydraulic oil on the ● spreader vehicle. Check the hydraulic system. ● Rotor speed too high Check the volume flow of the hydraulic oil at the spreader ●...

  • Page 100: Disassembly

    12 Disassembly Disassembly 12.1 Safety notes WARNING! Beware the risk of injury from falling from high locations Some installation and maintenance work has to be done in higher locations. There is a risk of falling down. ► Use suitable equipment to climb up, e.g. a scaffold or ladder. ►...
  • Page 101 12 Disassembly WARNING! Risk of cutting on sharp-edged parts If the rotor can be freely accessed, there is a risk of cutting on the sharp edges of the cutting components. ► Operate the distributor only if the supply hose, the discharge hoses and the foreign matter hose are connected.
  • Page 102 12 Disassembly WARNING! Skin and eye irritations as well as risk of infection due to contact with working materials or the medium All work on the machine can lead to contact with working mate- rials or media. Contact may cause skin or eye irritation. ►...

  • Page 103: Dismounting The Dosimat

    12 Disassembly 12.2 Dismounting the DosiMat Qualifications Qualified technical personnel Material Collecting container for waste oil Preparatory activities ► Switch off the distributor, ® 10.5.2 Switching off the distrib- utor. ► Clean the distributor, ® 10.5.7 Cleaning the DosiMat. Procedure ►...

  • Page 104: Disposal

    13 Disposal Disposal 13.1 Safety notes CAUTION! Improper handling of oil, grease and other pollutants can pose health risks. The consequences of this might be skin reactions, allergies and environmental damage. ► When handling pollutants and other chemical substances, observe the safety regulations applicable to the products concerned.

  • Page 105: Measures For Disposal

    13 Disposal 13.2 Measures for disposal ► Dismantle the machine. ► Sort the working materials according to type and method of disposal. ► For scrapping, sort the individual parts according to materi- als and type of disposal. Materials Disposal Metals Scrap Electric components Electrical scrap...

  • Page 106: Appendix

    Machinery DirectiveEC directive 2006/42/EC. Manufacturer Vogelsang GmbH & Co. KG Holthöge 10-14 49632 Essen (Oldenburg), Germany Product Volumetric metering unit for liquid manure spreader vehicles...
  • Page 107 DIN EN ISO 4413:2010 The special technical documents according to annex VII B have been prepared and can be obtained if necessary. Vogelsang GmbH & Co. KG; Holthöge 10-14; 49632 Essen (Oldenburg), GERMANY is authorised to compile the technical documentation...

  • Page 108: Dimension Drawing

    1275 N acc. to DIN ISO 2768-v min. 300 mm; 500 mm recommended allowable flange bending moment: 350 Nm Freigegeben: B Vogelsang GmbH & Co. KG Version: ExaCut ECQ30-4050 Ma blatt D 49632 Essen (Oldb.) Tel.:+49(0)5434 83-0 Fax: +49(0)5434 8310 www.vogelsang.info...

  • Page 109: Data Sheet

    14 Appendix 14.3 Data Sheet 14.3.1 Pressure sensor Pressure measurement Type: Precont ® PU4SC Universal pressure transmitter / pressure switch for general industrial applications Technical information TI09.18 In brief Prozess- Prozess- process process up to up to kurze kurze fast fast temperature temperature...
  • Page 110 14 Appendix Technical Data Measuring range -0,1…0bar / -0,1…0,1bar / -1…0bar / -1…1bar / 0…0,05bar to 0…20bar Nominal pressure PN Output type A – Current 4…20mA HART ® Analogue output 4…20mA 3,9…20,5mA / ≥ 3,8mA / ≤ 22mA / dI ≤ 1µA T90 ≤...
  • Page 111 14 Appendix Dimensions (mm) Temperature decoupler Terminal enclosure Extended temperature range Process connection type 1 Process connection type 3 Process connection type 6 Thread G¼“A, EN 837 Thread G½“A, EN 837 Thread G¼“A, DIN EN ISO 1179-2 E Process connection type 4 Thread G¼”I, inner thread Process connection type 9 Process connection type 8...
  • Page 112 14 Appendix Order code Type PU4S Standard Measuring system – material diaphragm (process wetted) / sensor type Ceramic Al2O3 96%/99,7%/99,9% / capacitive Approval Standard ATEX II 1 G / IECEx Ex ia IIC Ga resp. ATEX II 1 D / IECEx Ex ia IIIC Da (Output type – A) Process connection Thread ISO 228-1 –...

  • Page 113: Speed Sensor

    14 Appendix 14.3.2 Speed sensor IE5390 Inductive sensor IEK31,5-BPKG/V4A/K1/AS Product characteristics Electrical design Output function normally open Sensing range [mm] Housing Threaded type Dimensions [mm] M8 x 1 / L = 60 Application System gold-plated contacts; correction factor = 1; Magnetic-field immune Magnetic-field immune Max.
  • Page 114 14 Appendix IE5390 Inductive sensor IEK31,5-BPKG/V4A/K1/AS Accuracy / deviations Correction factor steel: 1 / stainless steel: 1 / brass: 1 / aluminum: 1 / copper: 1 Hysteresis [% of Sr] 1...20 Switch-point drift [% of Sr] -10...10 Correction factor = 1 Operating conditions Ambient temperature [°C]...
  • Page 115 14 Appendix IE5390 Inductive sensor IEK31,5-BPKG/V4A/K1/AS Connection ifm efector, inc. • 1100 Atwater Drive • Malvern • PA 19355 — We reserve the right to make technical alterations without prior notice. — EN-US — IE5390-02 — 17.07.2017 — 0000007943 - 001 - EN...

  • Page 116: Service Plan

    14 Appendix 14.4 Service plan Service plan All maintenance activities carried out to the maintenance sched- ule → 10.4 Maintenance intervals must be entered in the ser- vice plan. The guarantee will expire if the maintenance and service work is not carried out and documented. Maintenance work Date Signature...

This manual is also suitable for:

Exacut ecq24-50Exacut ecq30-40Exacut ecq30-4050Exacut ecq36-40Exacut ecq42-40Exacut ecq48-40

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