Canon E1 Service Manual
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Canon E1 Service Manual

Canon E1 Service Manual

Multi-drawer paper deck
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Multi-Drawer
Paper Deck-E1
SERVICE
MANUAL
Canon
April 6, 2022
Rev. 1
COPYRIGHT
2022 CANON INC.
CANON Multi-Drawer Paper Deck-E1 Rev. 1 PRINTED IN U.S.A.
©

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  • Page 1 Multi-Drawer Paper Deck-E1 SERVICE MANUAL Canon April 6, 2022 Rev. 1 COPYRIGHT 2022 CANON INC. CANON Multi-Drawer Paper Deck-E1 Rev. 1 PRINTED IN U.S.A. ©...

  • Page 2: Important Notices

    When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

  • Page 3: Explanation Of Symbols

    Important Notices Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check a sound. Push the part. Disconnect the connector. Connect the power cable. Connect the connector.
  • Page 4 Important Notices 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

  • Page 5: Table Of Contents

    Contents Contents Safety Precautions....................1 Points to Note About Turning Off the Main Power Switch..............2 Points to Note Before Servicing......................2 Points to Note at Cleaning........................3 Notes on Assembly/Disassembly......................3 Points to Note when Tightening a Screw....................3 1. Product Overview.....................5 Features.............................. 6 Specifications............................
  • Page 6 Contents External Covers..........................61 Main Units............................62 Consumable Parts Requiring Periodic Replacement and Cleaning Points ..........63 Sensors..............................65 Switches.............................68 Motors..............................69 Solenoids............................71 Fans..............................72 PCBs..............................73 List of Lamp, Heater, others ........................ 75 External Covers ..........................77 Releasing the Deck..........................77 Removing the Deck Left Front Cover ....................78 Removing the Deck Rear Upper Cover....................
  • Page 7 Contents Removing the Power Supply Cooling Fan 1 (FAN001)................. 124 Removing the Power Supply Cooling Fan 2 (FAN002)................. 125 Removing the Deck Flotation Fan 1 (FAN101/201/301)................126 Removing the Deck Flotation Fan 2 (FAN102/202/302)................127 Removing the Through Path Cooling Fan 1 (FAN401)................. 128 Removing the Through Path Cooling Fan 2 (FAN402).................
  • Page 8 Contents Miss-feeding (Feed Failure of the Pickup/Feed Roller)................. 185 Double Feed............................. 185 Feed Failure in the Through Path Unit (pickup from Stack Bypass/POD Deck Lite C/XL)....187 Miss-feeding in the Through Path Unit....................187 Skew of Paper...........................187 Failure of the Left Edge Margin of the Image..................187 About Air Pressure of the Deck Flotation Fan.................

  • Page 9: Safety Precautions

    Safety Precautions Safety Precautions Points to Note About Turning Off the Main Power Switch..2 Points to Note Before Servicing..........2 Points to Note at Cleaning............3 Notes on Assembly/Disassembly..........3...

  • Page 10: Points To Note About Turning Off The Main Power Switch

    Safety Precautions Points to Note About Turning Off the Main Power Switch This equipment does not have a main power switch, but it has only a leakage breaker. This equipment is powered when the main power switch of the host machine is turned on. The leakage breaker detects overcurrent and power leakage.

  • Page 11: Points To Note At Cleaning

    Safety Precautions Points to Note at Cleaning When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is vaporized completely before assembling. Notes on Assembly/Disassembly Follow the items below to assemble/disassemble the device. 1.
  • Page 12 Safety Precautions Type of Screws RS tight W Sams Binding...

  • Page 13: Product Overview

    Product Overview Features..........6 Specifications........7 Names of Parts........8 Explanation of Basic Operations..11 Optional Configuration......13...

  • Page 14: Features

    1. Product Overview Features This equipment can feed various types of media. • Thin paper: 52 to 63 g/m • Plain paper: 64 to 105 g/m • Heavy paper: 106 to 400 g/m • Coated paper: 70 to 400 g/m •...

  • Page 15: Specifications

    1. Product Overview Specifications Item Specifications Remarks Pickup method Retard separation + Air assist Source of paper 3 decks (upper, middle, and lower) Paper accommodation Front loading Media Upper/ Thin paper (52-63 g/m ), Plain paper (64-105 g/m ), Recycled paper, Color paper, type Middle Heavy paper (106-350 g/m...

  • Page 16: Names Of Parts

    1. Product Overview Names of Parts External View (Front) Deck Upper Cover Deck Upper Left Cover Upper Deck Deck Open Switch Lower Deck Middle Deck Paper Deck Path (Option) Deck Left Front Cover...

  • Page 17: External View (Rear)

    1. Product Overview External View (Rear) Deck Left Rear Cover Deck Rear Upper Cover Deck Right Upper Cover Synchronous Communication Cable Deck Right Middle Cover Deck Rear Middle Cover Deck Right Lower Cover Deck Rear Lower Cover Cassette Heater Switch Leakage Breaker Power Cord External View (Internal)

  • Page 18: Cross Section

    1. Product Overview Cross Section [23] [22] [21] [20] [10] [19] [11] [18] [12] [17] [13] [16] [14] [15] Part Name Part Name Upper/Middle/Lower Deck Pull-out Roller [13] Connect Deck Inlet Roller Upper/Middle/Lower Deck Separation Roller [14] Feed Belt Drive Roller Upper/Middle/Lower Deck Pickup/Feed Roller [15] Feed Belt...

  • Page 19: Explanation Of Basic Operations

    1. Product Overview Explanation of Basic Operations Deck Open Switch LED (Green) LED (Red) Cassette Heater Switch Deck open switch • Used to open the deck. State of the LED State of Operation presence/absence of pa- LED(Green) LED(Red) Under a wait Paper presence stays unlit stays unlit...
  • Page 20 1. Product Overview State of Operation presence/absence of pa- LED(Green) LED(Red) (The deck which is not targeted stays unlit Paper absence stays lit for a paper feed) Under lifter movement Paper presence blinks stays unlit Paper absence stays lit Under the outbreak of the deck- Paper presence blinks blinks...

  • Page 21: Optional Configuration

    1. Product Overview Optional Configuration This equipment can incorporate the Envelope Feeder Attachment (option). • imagePRESS V1000 Series This equipment can connect the Secondary Multi-drawer Paper Deck-E or the Stack Bypass and the POD Deck Lite C/XL by installing the Paper Deck Path Kit. Multi-drawer Paper Deck Paper Deck Path Kit Multi-drawer Paper Deck...
  • Page 22 1. Product Overview • imagePRESS C270/C265 Series this equipment can connect the Stack Bypass by installing the Paper Deck Path Kit. Paper Deck Path Kit Stack Bypass Multi-drawer Paper Deck Envelope Feeder Attachment...

  • Page 23: Technology

    Technology Basic Configuration......16 Controls..........22 Upgrading..........46...

  • Page 24: Basic Configuration

    2. Technology Basic Configuration Functional Construction This equipment consists of five major blocks: Deck Control Block, Deck Block, Pickup Block, Feed Block, and Through Path Block (Option) Item Description Deck Control Block Controls the operation sequence and the power supply to every block by the Power Supply PCB and the Deck Controller PCB.
  • Page 25 2. Technology • Wind-power correction value of the Deck Flotation fan • Remaining paper level adjustment value • Serial number of this equipment CAN Transceiver Host Machine Leakage Breaker Motor Deck Controller PCB Noise filter PCB Solenoid AC Distributor Switch Motor Driver Sensor Air Heater PCB...

  • Page 26: Component Configuration

    2. Technology Component Configuration ■ Component Configuration [19] [18] [17] [16] [15] [14] [13] [12] [10] [11] [21] [20] [22] [23] [24] Part Name Part Name Upper Deck Pull-out Roller [13] Lower Deck Pull-out Roller Upper Deck Separation Roller [14] Horizontal Path Feed Roller 2 Upper Deck Pickup/Feed Roller [15]...
  • Page 27 2. Technology S001 S104 S103 S204 S203 S002 S003 S503 S501 S420 S502 S401 S005 S004 S402 S421 S504 S304 S303 Part Name Part Name S001 Vertical Path Upper Sensor S401 Multi Tray Inlet Sensor (Through Path Unit) S002 Vertical Path Middle Sensor S402 Through Path Inlet Sensor (Through Path Unit) S003...

  • Page 28: Drive Configuration

    2. Technology Drive Configuration M104 M103 M001 SOL102 SOL101 M101 M102 M204 M203 M002 SOL202 M003 SOL201 M202 M015 M201 M006 M007 M303 SOL007 SOL302 M005 M008 SOL301 M302 M304 M301 Through Path Unit M401 M403 M408 M409 M407 M404 M406 M405 M402...

  • Page 29: Basic Operation Outline

    2. Technology Part Name Part Name M103 Upper Deck Pickup Motor M409 Rear Alignment Plate Motor M104 Upper Deck Pull-out Motor SOL007 Escape Flapper Solenoid M201 Middle Deck Lifter Motor SOL101 Upper Deck Pickup Solenoid M202 Middle Deck Swing Motor SOL102 Upper Deck Open/Close Solenoid M203...

  • Page 30: Controls

    2. Technology Controls Overview Item Explanation of operation Refer 1. Pickup Block Pickup control The pickup block picks up sheets one by one from the deck block “Pickup Control” and hands them over to the feed block. on page 23 Air assist control The Deck Flotation Fan blows air against the paper so that the pa- “Air Assist Con-...

  • Page 31: Pickup Block

    2. Technology Item Explanation of operation Refer 5. Through Path Skew correction control The Alignment Plates (front and rear) align paper edges to correct “Skew Correction Block (Option) skew during feeding. Control” on page 6. Other Fan control The Fan improves separating performance of the paper, also cools “Fan”...
  • Page 32 2. Technology NOTE: Air assist control is performed in the same manner for all decks. Air Heater Unit （AHT101/ AHT201/ AHT301） Flotation Fan 1 （FAN101/ FAN201/ FAN301） Flotation Fan 2 （FAN102/ FAN202/ FAN302） Pickup direction Paper Pickup Roller Pickup/Feed Roller Separation Roller Warm air Cool air...
  • Page 33 2. Technology • Paper size is described for detail as follows. Ultra small: 228.6 mm or less paper length Small: 228.7 to 297 mm paper length Large: 297.1 to 488 mm paper length • Switches the ON/OFF and wind-power of fan according to the detected temperature and humidity of the Environment Sensor (S007).
  • Page 34 2. Technology Swing HP Sensor （S114/ S215/ S315） Shutter Swing Motor （M102/ M/202/ M302） Shutter ■ Paper Surface Detection Control The Paper Surface Sensor (S106/S206/S306) mounted at the Pickup Unit of each deck is used to detect the paper surface. When the Detecting Flag of the Pickup Roller Holder is pushed up by the top surface of paper with the upward movement of the lifter, the paper surface detection sensor detects it and the lifter stops to keep the top surface of paper at the pickup position.

  • Page 35: Feed Block

    2. Technology NOTE: Service Mode • Adjust of paper surface height: MD (Upper) COPIER> ADJUST> FEED-ADJ> MD-PKLV1 Middle deck and Lower deck uses the following service modes. (MD-PKLV2, MD-PKLV3) • Adjust of paper surface height: Sec MD (Upper) COPIER> ADJUST> FEED-ADJ> MD2PKLV1 Middle deck and Lower deck uses the following service modes.
  • Page 36 2. Technology • Upper Deck Paper picked up in the Upper Deck is fed by two drive motors that the Vertical Path Upper Feed Motor (M001) and the Vertical Path Lower Feed Motor (M002). The feed status is detected by the Vertical Path Upper Sensor (S001), the Vertical Path Middle Sensor (S002), and the Vertical Path Lower Sensor (S003).
  • Page 37 2. Technology • Disengagement Function Separate the horizontal path feed rollers gearing with the correcting the skew function on the host machine. Horizontal Path Disengagement Motor 1 Horizontal Path (M005) Disengagement Motor 2 (M006) Horizontal Path Horizontal Path Disengagement Roller 2 Disengagement Roller 1 ■...
  • Page 38 2. Technology ■ Escape Delivery Control This function delivers double-fed paper detected by the Double Feeding Detection Sensor to the Escape Tray [1]. Paper is sent to the Escape Unit [2] by the Flapper [3] installed in the feed path to switch between two paths. The Flapper [3] is controlled by the Escape Flapper Solenoid (SOL007).

  • Page 39: Compartment Block

    2. Technology NOTE: Service Mode • Set limit release of Escape Tray 2: MD COPIER> OPTION> FEED-SW> MD-FULL Setting the clearing of the full escape discharge paper count when double feeding is detected on the Multi Deck. The user mode (immediate stop) setting takes precedence. A jam may occur in the flapper section. <Use case>...
  • Page 40 2. Technology ■ Lifter Control The lifter of this equipment is connected to the drive shaft via a lifter wire, and is driven by the Deck Lifter Motor (M101/M201/ M301). The equipment changes the direction of motor rotation to move up or down the lifter. ●...
  • Page 41 2. Technology Related Service Mode • Clearing of Deck alarm: COPIER> FUNCTION> CLEAR> DK-RCV • Clearing of Secondary Deck alarm: COPIER> FUNCTION> CLEAR> DK2-RCV <Use case> • At recovery from descent timeout alarm Related alarm code • 04-3101/3201/3301: Deck Lifter descent alarm 1 (Upper/Middle/Lower) •...
  • Page 42 2. Technology ■ Remaining Paper Level Detection Control The remaining paper level is detected by counting Deck Lifter Motor (M101/ M201/M301) pulses based on which the distance of lifter travel from the Lifter Lower Limit Sensor (S111/S211/S311) to the Paper Surface Sensor (S106/S206/S306) is calculated to indicate the paper level.
  • Page 43 2. Technology Side Guide Plate Rear Guide Plate...
  • Page 44 2. Technology NOTE: Service Mode • Registration of the standard value of A4 paper width on the Multi Deck (Upper): COPIER> FUNCTION> CST> MDK1-A4 Middle deck and Lower deck uses the following service modes. (MDK2-A4, MDK3-A4) • Registration of the standard value of A4 paper width on the Secondary Multi Deck (Upper): COPIER>...

  • Page 45: Through Path Block (Option)

    2. Technology Cassette Heater (Middle Deck) CHT002 Cassette Heater (Lower Deck) CHT003 Through Path Block (Option) ■ Through Path Feed Control The Multi-drawer Paper Deck has options-the Secondary multi-drawer Paper Deck, the Stack Bypass, the POD Deck Lite C, and the POD Deck Lite XL.
  • Page 46 2. Technology ■ Skew Correction Control In the Through Path Unit, paper is pinched between the Through Path Feed Belt and Rollers and fed along the Front and Rear Alignment Plates. Rear Alignment Plate Motor Rear Alignment Plate HP Sensor Rear Alignment Plate (M409) (S59)

  • Page 47: Jam Detection

    2. Technology Rear Alignment Plate Paper Through Path Inlet Sensor (S402) Front Alignment Plate Jam Detection ■ Overview This equipment has the sensors listed below to detect if the paper is correctly fed. It reads the signal from the sensor at the check timing recorded in the host machine to judge whether there is jam or not. If the host machine detects a jam, it delivers the sheets picked up before occurrence of the paper jam, and then stops the machine.
  • Page 48 2. Technology S001 S104 S103 S204 S203 S002 S003 S503 S501 S420 S502 S401 S005 S004 S402 S421 S504 S304 S303 Part Name Part Name S001 Vertical Path Upper Sensor S401 Multi Tray Inlet Sensor S002 Vertical Path Middle Sensor S402 Through Path Inlet Sensor S003...

  • Page 49: Power Supply

    2. Technology Jam Code Jam Types Sensor Sensor Name 2018 Delay jam Deck Pickup Sensor 2019 Delay jam Deck Pull-out Sensor 2104 Stationary jam S104 Deck Pull-out Sensor 2105 Stationary jam S204 Middle Deck Pull-out Sensor 2106 Stationary jam S304 Lower Deck Pull-out Sensor 2108 Stationary jam...
  • Page 50 2. Technology 24V_1 Motor Motor 24V_2 SW001 M001, M002, M003, M005, Diver M006, M007, M008, M015 3.3V Solenoid FUS001 Deck Controller PCB SOL007 Sensors Noise S502, S504 Filter +3.3V FAN002 DC/DC +3.3V Logic DC/DC Converter System Converter SW002 Sensors S501, S503, S007 Sensors S001, S002, S003 +5V Logic...
  • Page 51 2. Technology Part Name Part Name AHT101 Upper Deck Air Heater Unit S007 Environment Sensor AHT201 Middle Deck Air Heater Unit S011 Horizontal Path Disengagement HP Sensor 1 AHT301 Lower Deck Air Heater Unit S012 Horizontal Path Disengagement HP Sensor 2 CHT003 Cassette Heater (Lower Deck) (JP Model only) S013 Flapper HP Sensor...

  • Page 52: Fan

    2. Technology Part Name Part Name Rear Alignment Plate HP Sensor SOL202 Middle Deck Open/Close Solenoid Through Path Outlet Sensor 1 SOL301 Lower Deck Pickup Solenoid Through Path Disengagement HP Sensor 2 SOL302 Lower Deck Open/Close Solenoid Through Path Disengagement HP Sensor 1 SW001 Deck Left Front Cover Safety Switch Through Path Outlet Sensor 2...
  • Page 53 2. Technology Part Name Function FAN302 Lower Deck Flotation Fan 2 Improve separating performance of the paper FAN401 Through Path Cooling Fan 1 Cool the Motors in the Through Path Unit FAN402 Through Path Cooling Fan 2 Cool the Motors in the Through Path Unit...

  • Page 54: Upgrading

    2. Technology Upgrading When upgrading the firmware of the Deck Controller PCB, upgrade from the host machine. (Refer to the service manual for the host machine as to the detail.)

  • Page 55: Periodical Service

    Periodical Service Periodic Service Works....... 48...

  • Page 56: Periodic Service Works

    3. Periodical Service Periodic Service Works CR: Replacement (consumable parts) CL: Cleaning Interval Counter Remarks Reference (DRBL-2) 1,000, Cate- Part num- Part name nee- gory sheet 1 Pickup Upper Deck Pickup Roller FL0-4500 MD-PU-R1 Clean it with “Removing the Deck block MD2-PUR1* a cloth wet-...

  • Page 57: Parts Replacement And Cleaning

    Parts Replacement and Cleaning Removing from the Connection Equipment ........50 List of Parts ........61 External Covers ........77 Main Units........... 87 Periodic Parts Replacement, Consumable Parts, and Cleaning Parts ..........101 Motors..........107 Solenoids.......... 119 Fans..........124 PCBs..........132 Heaters..........147 Others..........

  • Page 58: Removing From The Connection Equipment

    4. Parts Replacement and Cleaning Removing from the Connection Equipment Removing from the Connection Equipment CAUTION: Remove all paper from the Deck before disconnecting it from the connection equipment. CAUTION: Do not pull out two or more decks simultaneously when this equipment is not connected to the host machine. Otherwise, this equipment may topple over.
  • Page 59 4. Parts Replacement and Cleaning 7. Remove the Face Cover of the host machine. (for imagePRESS V1000 series only) • 1 Screw NOTE: When separating the Multi-drawer Paper Deck (Upstream), this step is not performed. 8. Remove the Synchronous Communication Cable. (for imagePRESS V1000 series only) •...
  • Page 60 4. Parts Replacement and Cleaning 9. Raise the Roller Support Plate from the floor. • 2 Screws 10. Open the Deck Front Left Cover. 11. Remove the Wrench. • 1 Screw...
  • Page 61 4. Parts Replacement and Cleaning 12. Remove the Deck Front Left Cover. • 2 Hinge Pins • 1 Slider 13. Remove the Escape Tray. • 1 Screw (Tapping; M4x12) NOTE: When separating the Multi-drawer Paper Deck (Upstream), this step is not performed. 1x 1x...
  • Page 62 4. Parts Replacement and Cleaning 14. Loosen the Fixing Screws securing the Delivery Guide, lift the Delivery Guide until it stops, and then tighten the Fixing Screws. 15. Remove the Shunt Cable. • 1 Screw 16. Remove the Front Latch Unit at the front. •...
  • Page 63 4. Parts Replacement and Cleaning 17. Remove the Latch Unit at the rear. • 1 Bolt 18. Raise the 3 Adjusters from the floor. 19. Using the Wrench, loosen the Upper Nut on the adjuster. 20. Turn the Lower Nut on the adjuster using the Wrench to raise the adjuster from the floor.
  • Page 64 4. Parts Replacement and Cleaning 21. Tighten the loosened nut of the upper part using the Wrench. 22. Loosen the Fixing Screw of the Latch Plate at the front. Release the Latch Plate and tighten the Fixing Screw. 23. Loosen the Fixing Screw of the Latch Plate at the rear. Release the Latch Plate and tighten the Fixing Screw. 24.
  • Page 65 4. Parts Replacement and Cleaning NOTE: Carry out the following procedures for only the imagePRESS C270/C265 series. Remove the Box Left Cover. • 2 Screws • 1 Hook 26. Remove the Box Right Cover. • 2 Screws 27. Remove the Box Upper Cover. •...
  • Page 66 4. Parts Replacement and Cleaning 28. Open the Controller Box Unit. • 3 Screws 29. Remove the DC Controller Cover. • 1 Screw (to loosen) • 2 Hooks 30. Remove the Synchronous Communication Cable from the DC controller. • 1 Screw (W Sems; M3×6) •...
  • Page 67 4. Parts Replacement and Cleaning 31. Remove the Synchronous Communication Cable from the upper part of the controller. • 5 Wire Saddles 32. Remove the Right Rear Cover. • 1 Screw • 1 Hook 33. Remove the Upper Right Cover. •...
  • Page 68 4. Parts Replacement and Cleaning 34. Remove the Fixing Plate. • 1 Screw (RS tightening; M4x8) 35. Remove the Synchronous Communication Cable. • 1 Wire Saddle...

  • Page 69: List Of Parts

    4. Parts Replacement and Cleaning List of Parts External Covers [14] [13] [12] [11] [10] Part Name Reference Deck Upper Cover “Removing the Deck Upper Cover ” on page 81 Upper Deck Front Cover “Removing the Deck Front Cover” on page 84 Middle Deck Front Cover “Removing the Deck Front Cover”...

  • Page 70: Main Units

    4. Parts Replacement and Cleaning Main Units Part Name Reference Feed Unit Deck Unit “Removing the Deck Unit” on page 88 Pickup Unit “Removing the Pickup Unit” on page 87 Right Connection Unit (Option) “Removing the Right Connection Unit” on page 91 Through Path Unit (Option) “Removing the Through Path Unit”...

  • Page 71: Consumable Parts Requiring Periodic Replacement And Cleaning Points

    4. Parts Replacement and Cleaning Consumable Parts Requiring Periodic Replacement and Cleaning Points ■ Consumable Parts Pickup block Part Name Reference Deck Pickup/Feed Roller “Removing the Deck Pickup/Feed Roller ” on page 102 Deck Pickup Roller “Removing the Deck Pickup Roller ” on page 101 Deck Separation Roller “Removing the Deck Separation Roller ”...
  • Page 72 4. Parts Replacement and Cleaning ■ Cleaning Points [10] [11] Part Name Main Unit Reference Deck Pickup Roller Pickup Unit Deck Pickup/Feed Roller Pickup Unit Deck Separation Roller Pickup Unit Deck Pull-out Roller Pickup Unit Vertical Path Upper Feed Roller 1 Feed Unit Vertical Path Upper Feed Roller 2 Feed Unit...

  • Page 73: Sensors

    4. Parts Replacement and Cleaning Sensors S101 S102 S114 S109 S113 S105 S112 S106 S104 S111 S103 S110 S001 S002 S007 S501 S115 S003 S013 S502 S011 S503 S004 S504 S005 S012 S006...
  • Page 74 4. Parts Replacement and Cleaning S201 S202 S215 S401 S214 S208 S208 S402 S205 S213 S420 S206 S204 S301 S211 S421 S203 S302 S210 S414 S315 S415 S308 S306 S314 S304 S305 S313 S303 S311 S310 Part Name Main Unit Reference S001 Vertical Path Upper Sensor...
  • Page 75 4. Parts Replacement and Cleaning Part Name Main Unit Reference S205 Middle Deck Paper Presence/Absence Sensor Pickup Unit S206 Middle Deck Paper Surface Sensor Pickup Unit S208 Middle Deck Lifter Upper Limit Sensor Deck Unit S210 Middle Deck Relay Paper Sensor Deck Unit S211 Middle Deck Lifter Lower Limit Sensor...

  • Page 76: Switches

    4. Parts Replacement and Cleaning Switches SW102 SW202 SW002 SW408 SW001 SW302 Part Name Main Unit Reference SW001 Deck Left Front Cover Safety Switch SW002 Cassette Heater Switch SW102 Upper Deck Lifter Lower Limit Switch Upper Deck SW202 Middle Deck Lifter Lower Limit Switch Middle Deck SW302 Lower Deck Lifter Lower Limit Switch...

  • Page 77: Motors

    4. Parts Replacement and Cleaning Motors M001 M401 M002 M407 M408 M402 M006 M403 M003 M008 M409 M005 M405 M406 M007 M404 M015...
  • Page 78 4. Parts Replacement and Cleaning M103 M104 M102 M101 M203 M204 M202 M201 M303 M304 M302 M301 Part Name Main Unit Reference M001 Vertical Path Upper Feed Motor Feed Unit M002 Vertical Path Lower Feed Motor Feed Unit M003 Horizontal Path Feed Motor 1 Feed Unit M005 Horizontal Path Disengagement Motor 1...

  • Page 79: Solenoids

    4. Parts Replacement and Cleaning Part Name Main Unit Reference M302 Lower Deck Swing Motor Deck Unit “Removing the Deck Swing Motor (M102/202/302)” on page 111 M303 Lower Deck Pickup Motor “Removing the Deck Pickup Motor (M103/203/303)” on page 107 M304 Lower Deck Pull-out Motor “Removing the Deck Pull-out Motor (M104/204/304)”...

  • Page 80: Fans

    4. Parts Replacement and Cleaning Part Name Main Unit Reference SOL102 Upper Deck Open/Close Solenoid “Removing the Deck Open/Close Solenoid (SOL102/202/302)” on page 119 SOL201 Middle Deck Pickup Solenoid Pickup Unit “Removing the Deck Pickup Solenoid (SOL101/201/301)” on page 120 SOL202 Middle Deck Open/Close Solenoid “Removing the Deck Open/Close Solenoid...

  • Page 81: Pcbs

    4. Parts Replacement and Cleaning Part Name Main Unit Reference FAN302 Lower Deck Flotation Fan 2 Deck Unit “Removing the Deck Flotation Fan 2 (FAN102/202/302)” on page 127 FAN401 Through Path Cooling Fan 1 Through Path Unit “Removing the Through Path Cooling Fan 1 (FAN401)” on page 128 FAN402 Through Path Cooling Fan 2...
  • Page 82 4. Parts Replacement and Cleaning Part Name Main Unit Reference PCB104 Upper Deck Relay PCB “Removing the Deck Relay PCB (PCB104/204/304)” on page 143 PCB105 Upper Deck Swing PCB Deck Unit “Removing the Deck Swing PCB (PCB105/205/305)” on page 143 PCB201 Middle Deck Size Detection PCB Deck Unit...

  • Page 83: List Of Lamp, Heater, Others

    4. Parts Replacement and Cleaning List of Lamp, Heater, others ■ Heaters AHT101 CHT002 AHT201 CHT003 AHT301 Part Name Main Unit Reference CHT002 Cassette Heater (Middle Deck) (JP Model only) CHT003 Cassette Heater (Lower Deck) (JP Model only) AHT101 Upper Deck Air Heater Unit Deck Unit “Removing the Air Heater Unit (AHT101/201/301)”...
  • Page 84 4. Parts Replacement and Cleaning ■ Others FUS001 Part Name Main Unit Reference Deck Pull-out Roller Pickup Unit “Removing the Deck Pull- out Roller” on page 163 FUS001 Leakage Breaker...

  • Page 85: External Covers

    4. Parts Replacement and Cleaning External Covers Releasing the Deck ■ Procedure CAUTION: Do not unlock multiple decks simultaneously when this equipment is not connected to the host machine. When this equipment stands alone, opening two or more decks simultaneously may cause it to topple over. NOTE: The release procedure of the Upper Deck is described below.

  • Page 86: Removing The Deck Left Front Cover

    4. Parts Replacement and Cleaning Removing the Deck Left Front Cover ■ Procedure 1. Open the Deck Left Front Cover [1]. 2. Remove the Deck Left Front Cover [1]. • 1 Slider [2] • 2 Hinge Pins [3]...

  • Page 87: Removing The Deck Rear Upper Cover

    4. Parts Replacement and Cleaning Removing the Deck Rear Upper Cover Procedure 1. Remove the Deck Rear Upper Cover [1]. • 2 Screws [2] Removing the Deck Rear Middle Cover ■ Procedure 1. Remove the Deck Rear Middle Cover [1]. •...

  • Page 88: Removing The Deck Left Rear Cover

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Deck Rear Lower Cover [1]. • 3 Screws [2] Removing the Deck Left Rear Cover ■ Preparation 1. Remove the Deck Rear Upper Cover.“Removing the Deck Rear Upper Cover” on page 79 2.

  • Page 89: Removing The Deck Upper Cover

    4. Parts Replacement and Cleaning ■ Procedure 1. Open the Deck Left Front Cover. 2. Remove the Deck Upper Left Inner Cover [1]. • 4 Screws [2] 3. Remove the Deck Upper Left Cover [1]. • 2 Screws [2] Removing the Deck Upper Cover ■...

  • Page 90: Removing The Deck Right Middle Cover

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Deck Upper Cover [1]. • 3 Screws [2] (to be loosened) • 3 Screws [3] (to be removed) Removing the Deck Right Middle Cover ■ Preparation 1. Release the lock to open the Middle Deck.“Releasing the Deck”...

  • Page 91: Removing The Deck Right Upper Cover

    4. Parts Replacement and Cleaning Removing the Deck Right Upper Cover ■ Preparation 1. Remove the Deck Right Middle Cover. “Removing the Deck Right Middle Cover” on page 82 2. Release the lock to open the Upper Deck.“Releasing the Deck” on page 77 ■...

  • Page 92: Removing The Deck Front Cover

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Deck Right Lower Cover [1]. • 2 Screws [2] Removing the Deck Front Cover ■ Preparation 1. Release the lock to open the target Deck. “Releasing the Deck” on page 77 ■...
  • Page 93 4. Parts Replacement and Cleaning 2. Turn the Deck Front Cover [1] toward the front. • 5 Screws [2] CAUTION: When turning the Deck Front Cover, do not break the cable. NOTE: Install the deck cover in alignment with the ruled lines. 3.

  • Page 94: Removing The Through Path Cover

    4. Parts Replacement and Cleaning Removing the Through Path Cover ■ Preparation 1. Remove the Deck Right Middle Cover.“Removing the Deck Right Middle Cover” on page 82 2. Release the lock to open the Middle Deck. “Releasing the Deck” on page 77 ■...

  • Page 95: Main Units

    4. Parts Replacement and Cleaning Main Units Removing the Pickup Unit ■ Preparation 1. Release the lock to open the target Deck. “Releasing the Deck” on page 77 ■ Procedure NOTE: The removal procedure of the Pickup Unit from the upper deck is described below. The procedure of the middle and lower decks is the same.

  • Page 96: Removing The Deck Unit

    4. Parts Replacement and Cleaning CAUTION: When installing the Connector Cover [1], align the 2 holes [2] of the Connector Cover with the 2 protrusions [3] of the Pickup Unit. 2. Remove the Pickup Unit [1]. • 3 Screws [2] •...
  • Page 97 4. Parts Replacement and Cleaning 2. Remove the Right Cover of the target Deck.“Removing the Deck Right Upper Cover” on page “Removing the Deck Right Middle Cover” on page “Removing the Deck Right Lower Cover” on page 83 NOTE: When installing the Secondary Multi-drawer Paper Deck, the Stack Bypass or the POD Deck Lite C/XL, remove the Rear Cover of the target Deck.
  • Page 98 4. Parts Replacement and Cleaning 3. Remove the PCB Cover [1]. • 1 Screw [2] 4. Remove the Connector [1] and the Cable Clamps [2]. • 1 Connector [1] • 2 Cable Clamps [2] 5. Remove the Deck Unit [1]. CAUTION: •...

  • Page 99: Removing The Right Connection Unit

    4. Parts Replacement and Cleaning Removing the Right Connection Unit ■ Preparation 1. When installing the Secondary Multi-drawer Paper deck or the POD Deck Lite C/XL to the Multi-drawer Paper Deck, remove it. NOTE: This step is unnecessary when the Stack Bypass is to be removed. ■...
  • Page 100 4. Parts Replacement and Cleaning 3. Remove the 4 Connectors [1] and the 8 Screws [2] on the Right Connection Unit. 4. Remove the Right Connection Unit [1]. • 3 Hooks [2] CAUTION: Hold the position [A] as shown.

  • Page 101: Removing The Through Path Unit

    4. Parts Replacement and Cleaning Removing the Through Path Unit ■ Preparation 1. Remove the Right Connection Unit.“Removing the Right Connection Unit” on page 91 2. Remove the Deck Rear Middle Cover.“Removing the Deck Rear Middle Cover” on page 79 ■...
  • Page 102 4. Parts Replacement and Cleaning 3. Remove the Switch Cover [1]. • 2 Screws [2] 4. Remove the Cable [1] of the Switch Unit from the hole [A]. • 2 Connectors [2] • 1 Reuse Band [3] • 1 Wire Saddle [4] 5.
  • Page 103 4. Parts Replacement and Cleaning 6. Remove the Through Pass Inner cover [1]. • 4 Screws [2] 7. Remove the Open/Close Lever [1]. • 2 Screws [2] 8. Remove the Interface Cable [1]. • 2 Connectors [2]...

  • Page 104: Removing The Through Path Inlet Unit

    4. Parts Replacement and Cleaning 9. Remove the Through Pass Unit [1]. • 2 Screws [2] CAUTION: Hold the specified parts as shown. CAUTION: When installing the Through Pass Unit, align the rear plate with the center line [A] of the scale. Removing the Through Path Inlet Unit ■...
  • Page 105 4. Parts Replacement and Cleaning 1. Remove the PCB Cover [1]. • 4 Screws [2] 2. Remove the Top Cover [1]. • 11 Screws [2] 3. Remove the Through Path Inlet Unit [1]. • 4 Screws [2] • 2 Wire Saddles [3] •...

  • Page 106: Removing The Through Path Outlet Unit

    4. Parts Replacement and Cleaning NOTE: Place the Through Path Inlet Unit as shown in the figure. Removing the Through Path Outlet Unit ■ Preparation 1. Remove the Right Connection Unit. “Removing the Right Connection Unit” on page 91 2. Remove the Deck Rear Middle Cover.“Removing the Deck Rear Middle Cover”...
  • Page 107 4. Parts Replacement and Cleaning 2. Remove the Top Cover [1]. • 11 Screws [2] 3. Remove the Rear Plate [1] and the Front Plate [2]. • 2 Screws [3] each 4. Remove the Gear Cover [1]. • 1 Screw [2] •...
  • Page 108 4. Parts Replacement and Cleaning 5. Remove the Through Path Outlet Unit [1]. • 3 Screws [2] • 1 Wire Saddle [3] • 4 Connectors [4] CAUTION: When installing the Through Path Outlet Unit, do not hit the Paper Guide [A] of the Through Path Outlet Unit with the Feed Belt [B] of the Through Path Unit.

  • Page 109: Periodic Parts Replacement, Consumable Parts, And Cleaning Parts

    4. Parts Replacement and Cleaning Periodic Parts Replacement, Consumable Parts, and Cleaning Parts Removing the Deck Pickup Roller ■ Preparation 1. Release the lock to open the target Deck. “Releasing the Deck” on page 77 ■ Procedure NOTE: The removal procedure of the Deck Pickup Roller from the upper deck is described below. The procedure of the middle and lower decks is the same.

  • Page 110: Removing The Deck Pickup/Feed Roller

    4. Parts Replacement and Cleaning 1. Remove the Deck Pickup Roller [1]. • 1 Claw [2] NOTE: How to install the Deck Pickup Roller • Be sure to align the protrusion [2] of the Deck Pickup Roller [1] with the groove [3] of the gear to install the roller. •...
  • Page 111 4. Parts Replacement and Cleaning CAUTION: Be sure not to touch the surface of the roller at disassembling/assembling. 1. Slide the Slide Guide [1] in the direction of the arrow and keep it. 2. Remove the Deck Pickup/Feed Roller [1]. •...

  • Page 112: Removing The Deck Separation Roller

    4. Parts Replacement and Cleaning ■ Actions when Replacing the Parts 1. Clear the parts counter in the following service mode. COPIER > COUNTER > DRBL-2 > MD-FD-R1/R2/R3 (M Deck Upper/Middle/Lower) COPIER > COUNTER > DRBL-2 > MD2-FDR1/R2/R3 (Sec M Deck Upper/Middle/Lower) Removing the Deck Separation Roller ■...
  • Page 113 4. Parts Replacement and Cleaning 1. Remove the Deck Separation Roller [1]. • 1 Claw [2] NOTE: How to install the Deck Separation Roller • Be sure to align the groove [2] of the Torque Limiter [1] with the Spring Pin [3] to install the roller. •...
  • Page 114 4. Parts Replacement and Cleaning ■ Actions when Replacing the Parts 1. Clear the parts counter in the following service mode. COPIER > COUNTER > DRBL-2 > MD-SP-R1/R2/R3 (M Deck Upper/Middle/Lower) COPIER > COUNTER > DRBL-2 > MD2-SPR1/R2/R3 (Sec M Deck Upper/Middle/Lower)

  • Page 115: Motors

    4. Parts Replacement and Cleaning Motors Removing the Deck Pickup Motor (M103/203/303) ■ Preparation 1. Remove the Deck Rear Upper Cover.“Removing the Deck Rear Upper Cover” on page 79 2. Remove the Deck Rear Middle Cover.“Removing the Deck Rear Middle Cover” on page 79 3.

  • Page 116: Removing The Deck Pull-Out Motor (M104/204/304)

    4. Parts Replacement and Cleaning 3. Remove the Deck Pickup Motor [1]. • 2 Screws [2] • 1 Timing Belt [3] Removing the Deck Pull-out Motor (M104/204/304) ■ Preparation 1. Remove the Deck Rear Upper Cover.“Removing the Deck Rear Upper Cover” on page 79 2.

  • Page 117: Removing The Deck Lifter Motor (M101/201/301)

    4. Parts Replacement and Cleaning 2. Remove the Deck Drive Motor Unit [1]. • 5 Screws [2] 3. Remove the Deck Pull-out Motor [1]. • 2 Screws [2] • 1 Timing Belt [3] Removing the Deck Lifter Motor (M101/201/301) ■ Preparation 1.

  • Page 118: Parts Replacement And Cleaning

    4. Parts Replacement and Cleaning 1. Open the Deck Controller PCB Unit [1]. • 14 Connectors [2] • 3 Wire Saddles [3] • 5 Reuse Bands [4] • 2 Screws [5] NOTE: This step is unnecessary when the Upper Deck Lifter Motor is to be removed. When removing the Lower Deck Lifter Motor, remove the Power Supply Unit 1, instead of following this step.

  • Page 119: Removing The Deck Swing Motor (M102/202/302)

    4. Parts Replacement and Cleaning 3. Remove the Deck Lifter Motor Unit [1]. • 1 Connector [2] • 1 Wire Saddle [3] • 2 Screws [4] • 1 Timing Belt [5] 4. Remove the Deck Lifter Motor [1]. • 2 Screws [2] Removing the Deck Swing Motor (M102/202/302) ■...
  • Page 120 4. Parts Replacement and Cleaning 2. Remove the 2 Shafts [1]. • 2 Screws [2] CAUTION: When installing the Shafts, align the D-cut surface of each Shaft with the D-cut surface of the screw hole. 3. Move the side guide plate of the deck to the inside. 4.

  • Page 121: Removing The Horizontal Path Disengagement Motor 1 (M005)

    4. Parts Replacement and Cleaning 7. Remove the Deck Swing Motor [1]. • 2 Screws [2] Removing the Horizontal Path Disengagement Motor 1 (M005) ■ Preparation 1. Remove the Deck Rear Upper Cover.“Removing the Deck Rear Upper Cover” on page 79 2.

  • Page 122: Removing The Lower Path Disengagement Motor (M008)

    4. Parts Replacement and Cleaning 2. Remove the Horizontal Path Disengagement Motor 1 [1]. • 2 Screws [2] • 1 Spring [3] • 1 Boss [4] • 1 Timing Belt [5] Removing the Lower Path Disengagement Motor (M008) ■ Preparation 1.

  • Page 123: Removing The Through Path Feed Motor (M402)

    4. Parts Replacement and Cleaning 2. Remove the Lower Path Disengagement Motor [1]. • 2 Screws [2] • 1 Spring [3] • 1 Boss [4] • 1 Timing Belt [5] Removing the Through Path Feed Motor (M402) ■ Preparation 1. Remove the Right Connection Unit. “Removing the Right Connection Unit”...

  • Page 124: Removing The Front Alignment Plate Motor (M408)

    4. Parts Replacement and Cleaning 2. Remove the Through Path Feed Motor [1]. • 1 Connector [2] • 1 Spring [3] • 2 Screws [4] • 2 Stepped Screws [5] • 1 Timing Belt [6] Removing the Front Alignment Plate Motor (M408) ■...

  • Page 125: Removing The Rear Alignment Plate Motor (M409)

    4. Parts Replacement and Cleaning 2. Remove the Front Alignment Plate Motor [1]. • 1 Connector [2] • 1 Spring [3] • 2 Screws [4] • 2 Stepped Screws [5] • 1 Timing Belt [6] Removing the Rear Alignment Plate Motor (M409) ■...
  • Page 126 4. Parts Replacement and Cleaning 2. Remove the Rear Alignment Plate Motor [1]. • 1 Connector [2] • 1 Spring [3] • 2 Screws [4] • 2 Stepped Screws [5] • 1 Timing Belt [6]...

  • Page 127: Solenoids

    4. Parts Replacement and Cleaning Solenoids Removing the Deck Open/Close Solenoid (SOL102/202/302) ■ Preparation 1. Remove the Rear Cover of the target Deck.“Removing the Deck Rear Upper Cover” on page “Removing the Deck Rear Middle Cover” on page “Removing the Deck Rear Lower Cover” on page 79 ■...

  • Page 128: Removing The Deck Pickup Solenoid (Sol101/201/301)

    4. Parts Replacement and Cleaning 2. Remove the Deck Open/Close Solenoid [1]. • 2 Wire Saddles [2] • 1 Connector [3] • 1 Screw [4] CAUTION: When installing the Deck Open/Close Solenoid, align it with the position previously noted in Step 2. In the no-load state, make sure that the actuator [1] and the link shaft [2] are snugly engaged with no gap [A], as shown in the figure.
  • Page 129 4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Pickup Unit Cover [1]. • 1 Screw [2] • 2 Hooks [3] 2. Remove the Cable Cover [1]. • 1 Screw [2] • 1 Boss [3] 3. Remove the Deck Pickup Solenoid Unit [1]. •...

  • Page 130: Removing The Escape Flapper Solenoid (Sol007)

    4. Parts Replacement and Cleaning 5. Remove the Deck Pickup Solenoid [1]. • 2 Wire Saddles [2] • 2 Screws [3] CAUTION: When installing the Deck Pickup Solenoid, align it with the position previously noted in Step 5. Removing the Escape Flapper Solenoid (SOL007) ■...
  • Page 131 4. Parts Replacement and Cleaning 3. Remove the Flapper HP Sensor [1]. • 1 Screw [2] • 1 Connector [3] 4. Remove the Escape Flapper Solenoid [1]. • 1 Connector [2] • 3 Wire Saddles [3] • 1 Reuse Band [4] •...

  • Page 132: Fans

    4. Parts Replacement and Cleaning Fans Removing the Power Supply Cooling Fan 1 (FAN001) ■ Preparation 1. Remove the Deck Rear Middle Cover.“Removing the Deck Rear Middle Cover” on page 79 2. Remove the Deck Rear Lower Cover.“Removing the Deck Rear Lower Cover” on page 79 3.

  • Page 133: Removing The Power Supply Cooling Fan 2 (Fan002)

    4. Parts Replacement and Cleaning CAUTION: Attach Power Supply Cooling Fan 1 to the bracket so that the arrows [A] on the fan are pointing to the directions shown in the figure below. Removing the Power Supply Cooling Fan 2 (FAN002) ■...

  • Page 134: Removing The Deck Flotation Fan 1 (Fan101/201/301)

    4. Parts Replacement and Cleaning 2. Remove the Power Supply Cooling Fan 2 [1]. • 1 Connector [2] • 1 Wire Saddle [3] • 2 Screws [4] CAUTION: Attach Power Supply Cooling Fan 2 to the bracket so that the arrows [A] on the fan are pointing to the directions shown in the figure below.

  • Page 135: Removing The Deck Flotation Fan 2 (Fan102/202/302)

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Deck Flotation Fan Unit [1]. • 3 Screws [2] • 1 Connector [3] • 1 Wire Saddle [4] 2. Remove the Deck Flotation Fan 1 [1]. • 2 Screws [2] •...

  • Page 136: Removing The Through Path Cooling Fan 1 (Fan401)

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Deck Flotation Fan Unit [1]. • 2 Screws [2] • 1 Wire Saddle [3] 2. Remove the 2 Nuts [1] and remove the Deck Flotation Fan 2 [2]. • 2 Screws [3] •...
  • Page 137 4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Fixing Pin [1] and the Guide Plate [2]. • 3 Screws [3] • 1 Hook [4] 2. Remove the Through Path Cooling Fan Unit [1]. • 2 Screws [2] • 1 Connector [3] 3.

  • Page 138: Removing The Through Path Cooling Fan 2 (Fan402)

    4. Parts Replacement and Cleaning CAUTION: When installing the Through Path Cooling Fan, align the direction of the arrow [B] on the fan with the arrow (engraved mark) [A] of the plate. Removing the Through Path Cooling Fan 2 (FAN402) ■...
  • Page 139 4. Parts Replacement and Cleaning 2. Remove the Through Path Cooling Fan Unit [1]. • 2 Screws [2] • 1 Connector [3] 3. Remove the Through Path Cooling Fan 2 [1]. • 2 Screws [2] • 3 Wire Saddles [3] CAUTION: When installing the Through Path Cooling Fan, align the direction of the arrow [B] on the fan with the arrow (engraved mark) [A] of the plate.

  • Page 140: Pcbs

    4. Parts Replacement and Cleaning PCBs Removing the Deck Controller PCB (PCB001) ■ Handling before Parts Replacement 1. Before replacing the Deck Controller PCB, back up the counter values of consumable parts and various adjustment values to the host machine in service mode. COPIER>...

  • Page 141: Removing The Ac Distributor Pcb (Pcb002)

    4. Parts Replacement and Cleaning If backup operation has been performed 1. Write the backup data to the new PCB in the host machine's service mode. COPIER> FUNCTION> SYSTEM> MD-BK-W (M Deck) COPIER> FUNCTION> SYSTEM> MD2-BK-W (Sec M Deck) 2. Turn OFF/ON the main power switch of the host machine. If there is the output of the "P-PRINT"...

  • Page 142: Removing The Dc Power Supply Pcb 1 (Pcb005)

    4. Parts Replacement and Cleaning 2. Remove the AC Distributor PCB [1]. • 10 Connectors • 5 Locking Supports [2] Removing the DC Power Supply PCB 1 (PCB005) ■ Preparation 1. Remove the Deck Rear Middle Cover.“Removing the Deck Rear Middle Cover” on page 79 2.

  • Page 143: Removing The Dc Power Supply Pcb 2 (Pcb006)

    4. Parts Replacement and Cleaning 2. Remove the Power Supply PCB Cover [1]. • 4 Screws [2] 3. Remove the DC Power Supply PCB 1 [1]. • 4 Screws [2] • 1 Locking Support [3] Removing the DC Power Supply PCB 2 (PCB006) ■...
  • Page 144 4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Support Plate [1]. • 1 Connector [2] • 3 Reuse Bands [3] • 2 Screws [4] 2. Remove the Power Supply Unit 2 [1]. • 2 Connectors [2] • 1 Wire Saddle [3] •...

  • Page 145: Removing The Noise Filter Pcb (Pcb003)

    4. Parts Replacement and Cleaning 4. Remove the DC Power supply PCB 2 [1]. • 4 Screws [2] • 1 Locking Support [3] NOTE: The shape of the Cover is different, but the procedure is the same. Removing the Noise Filter PCB (PCB003) ■...

  • Page 146: Removing The Deck Size Detection Pcb (Pcb101/201/301)

    4. Parts Replacement and Cleaning 2. Remove the Noise Filter PCB [1]. • 1 Screw [2] • 3 Locking Supports [3] Removing the Deck Size Detection PCB (PCB101/201/301) ■ Preparation 1. Release the lock to open the target Deck.“Releasing the Deck” on page 77 2.
  • Page 147 4. Parts Replacement and Cleaning 2. Move the Side Guide Plate of the deck to the outside to the maximum.

  • Page 148: Parts Replacement And Cleaning

    4. Parts Replacement and Cleaning 3. Remove the Deck Size Detection PCB Cover [1]. • 1 Screw [2] • 1 Hook [3] 4. Release the Deck Size Detection PCB Guide [1]. • 1 Screw [2] • 1 Connector [3] 5. Remove the Deck Size Detection PCB [1].
  • Page 149 4. Parts Replacement and Cleaning CAUTION: • When assembling, check that the engraved mark [B] on the Pinion Gear and the engraved mark [A] on the Rack Gear are met in line. • When the engraved marks are not met in line, remove the Pinion Gear, and slide the Side Guide Plate to make the D- cut face [C] of the Pinion Gear as shown in the figure and align the engraved marks to install the Pinion Gear.

  • Page 150: Removing The Deck Open Switch Pcb (Pcb102/202/302)

    4. Parts Replacement and Cleaning 3. To register the width of A5R paper. 1. Set the A5R paper in the deck to adjust and align it with the side guide plate. 2. Execute the following item on the service mode. COPIER>...

  • Page 151: Removing The Deck Relay Pcb (Pcb104/204/304)

    4. Parts Replacement and Cleaning 1. Remove the Deck Air Heater PCB [1]. • 4 Connectors [2] • 2 Screws [3] • 2 Locking Supports [4] Removing the Deck Relay PCB (PCB104/204/304) ■ Preparation 1. Remove the Rear Cover of the target Deck.“Removing the Deck Rear Upper Cover”...

  • Page 152: Removing The Through Path Unit Pcb (Pcb401)

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove all connectors on the Deck Swing Unit PCB. 2. Remove the Deck Swing PCB [1]. • 1 Screw [2] • 3 Locking Supports [3] Removing the Through Path Unit PCB (PCB401) ■...

  • Page 153: Removing The Led Pcb 1 (Pcb402)

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the PCB Cover [1]. • 4 Screws [2] 2. Remove the Through Path Unit PCB [1]. • 13 Connectors [2] • 3 Screws [3] • 3 Locking Supports [4] Removing the LED PCB 1 (PCB402) ■...

  • Page 154: Removing The Led Pcb 2(Pcb403)

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the LED PCB 1 [1]. • 1 Screw [2] • 1 Connector [3] • 1 Hook [4] Removing the LED PCB 2(PCB403) ■ Preparation 1. Remove the Right Connection Unit. “Removing the Right Connection Unit” on page 91 2.

  • Page 155: Heaters

    4. Parts Replacement and Cleaning Heaters Removing the Air Heater Unit (AHT101/201/301) ■ Preparation 1. Release the lock to open the target Deck.“Releasing the Deck” on page 77 2. Remove the Right Cover of the target Deck.“Removing the Deck Right Upper Cover” on page “Removing the Deck Right Middle Cover”...
  • Page 156 4. Parts Replacement and Cleaning 2. Remove the Cable [1]. • 1 Wire Saddle [2] • 4 Cable Guides [3] • 2 Connectors [4] 3. Remove the Air Heater Unit [1]. • 2 Screws [2]...

  • Page 157: Others

    4. Parts Replacement and Cleaning Others Removing the Lifter Wire ■ Preparation CAUTION: Before removing the Lifter Wire, remove all paper from the Deck. Then the Lifter Plate must be moved to the bottom. 1. Release the lock to open the target Deck.“Releasing the Deck”...
  • Page 158 4. Parts Replacement and Cleaning 2. Remove the Gear [1]. • 1 Bearing [2] • 2 E rings [3] • 1 Parallel Pin [4] 3. Remove the 2 Wire Pulleys [1]. • 1 E ring [2] • 1 Parallel Pin [3] 4.
  • Page 159 4. Parts Replacement and Cleaning 5. Remove the 2 Pulleys [1]. • 1 Screw [2] each 6. Remove the Short Lifter Wire [1] and Long Lifter Wire [2]. ● Front Side 1. Remove the 2 Wire Pulleys [1]. • 1 E ring [2] •...
  • Page 160 4. Parts Replacement and Cleaning 2. Remove the Lifter Wire [1] from the Wire Pulley. • 1 Wire Hold [2] • 2 Parallel Pins [3] 3. Remove the 2 Pulleys [1]. • 1 Screw [2] each 4. Remove the Short Lifter Wire [1] and Long Lifter Wire [2].

  • Page 161: Installation Of The Lifter Wire

    4. Parts Replacement and Cleaning Installation of the Lifter Wire ■ Procedure ● Rear Side 1. Put the Lifter Wires through the holes on the Lifter Plate. • Long Lifter Wire [1] : Put it through the hole [A] on the plate. •...
  • Page 162 4. Parts Replacement and Cleaning 2. Put the Long Lifter Wire through the Pulley [1] and then fix it. • 1 Screw [2] NOTE: Put the Lifter Wire between the roller and the fixing plate from the left side as shown in the figure. Roller Long Lifter Wire Fixing Plate...
  • Page 163 4. Parts Replacement and Cleaning 3. Set the Long Lifter Wire on rear side of the Pulley. Set the Short Lifter Wire on front side of it. CAUTION: The Lifter Wire may be disconnected by wrong assembling. Put the Short Lifter Wire between the roller and the fixing plate from the left side as shown in the figure.
  • Page 164 4. Parts Replacement and Cleaning 4. Fix the Pulley [1]. • 1 Screw [2] 5. Set the Long Lifter Wire [1] and the Parallel Pin [2] to the Wire Pulley. 6. Install the Wire Pulley [1]. • 1 Parallel Pin [2] •...
  • Page 165 4. Parts Replacement and Cleaning 7. Set the Short Lifter Wire [1] and the Parallel Pin [2] to the Wire Pulley. 8. Install the Wire Pulley [1]. • 1 E ring [2] 9. Install the Gear [1]. • 1 Parallel Pin [2] •...
  • Page 166 4. Parts Replacement and Cleaning 10. Install the Drive Unit [1]. • 5 Screws [2] • 1 Reuse Band [3] • 1 Connector [4] • 1 Wire Saddle [5] 11. Turn the Coupling [1] in the arrow direction while pushing it, raise a lifter plate [2] by around 10cm. 12.
  • Page 167 4. Parts Replacement and Cleaning ● Front Side 1. Put the Lifter Wires through the holes on the Lifter Plate. • Long Lifter Wire [1] : Put it through the hole [A] on the plate. • Short Lifter Wire [2] : Put it through the hole [B] on the plate. 2.
  • Page 168 4. Parts Replacement and Cleaning 3. Set the Long Lifter Wire on rear side of the Pulley. Set the Short Lifter Wire on front side of it. CAUTION: The Lifter Wire may be disconnected by wrong assembling. Put the Short Lifter Wire between the roller and the fixing plate from the right side as shown in the figure.
  • Page 169 4. Parts Replacement and Cleaning 4. Fix the Pulley [1]. • 1 Screw [2] 5. Set the Long Lifter Wire [1] and the Parallel Pin [2] to the Wire Pulley. 6. Install the Wire Pulley [1]. • 1 Parallel Pin [2] •...
  • Page 170 4. Parts Replacement and Cleaning 7. Set the Short Lifter Wire [1] and the Parallel Pin [2] to the Wire Pulley. 8. Install the Wire Pulley [1]. • 1 E ring [2] 9. Turn the Coupling [1] in the arrow direction while pushing it, raise a lifter plate [2] by around 10cm. 10.

  • Page 171: Removing The Deck Pull-Out Roller

    4. Parts Replacement and Cleaning Removing the Deck Pull-out Roller ■ Preparation 1. Release the lock to open the target Deck. “Releasing the Deck” on page 77 ■ Procedure NOTE: The removal procedure of the Deck Pull-out Roller from the upper deck is described below. The procedure of the middle and lower decks is the same.
  • Page 172 4. Parts Replacement and Cleaning 2. Remove the Deck Pull-out Roller [1]. • 1 E ring [2] • 1 Bearing [3] 3. Remove the One-way Gear [2] and the Bearing [3] from the Deck Pull-out Roller [1]. • 2 E rings [4] NOTE: When installing the One-way Gear [1], install it in the direction shown in the figure.

  • Page 173: Adjustment

    Adjustment Overview........... 166 Actions when Replacing the Parts..173 Other Adjustment......176 Service Label........181...

  • Page 174: Overview

    5. Adjustment Overview Service Mode In service mode, this equipment can perform the following adjustment, operation and inspection, and functional setting items. ■ Adjustment Items *: For Secondary Multi-drawer Paper Deck Service Mode Items Use case Remarks (COPIER> ADJUST) Adjustment of A4 paper CST-ADJ>...
  • Page 175 5. Adjustment Service Mode Items Use case Remarks (COPIER> ADJUST) Adjusting the arch FEED-ADJ> MD-LP1 When skew occurs - If the value is too large, paper amount before registra- FEED-ADJ> MD2-LP1 * wrinkles or paper bending tion (Upper, except Thin may occur.
  • Page 176 5. Adjustment Service Mode Items Use case Remarks (COPIER> ADJUST) Adjustment of double SENS-ADJ> MD-DP-L1 - When double feed occurred but not de- feed detection threshold SENS-ADJ> MD2DP-L1 * tected value (Upper, label) - When double feed wrongly detected even it did not occur Adjustment of double SENS-ADJ>...
  • Page 177 5. Adjustment Service Mode Items Use case Remarks (COPIER> FUNCTION) Drive of Middle Deck Lift- CST> MD-LIFT2 At recovery from descent timeout alarm er Motor CST> MD2LIFT2 * Drive of Lower Deck Lift- CST> MD-LIFT3 At recovery from descent timeout alarm er Motor CST>...
  • Page 178 5. Adjustment Service Mode Items Use case Remarks (COPIER> OPTION) Setting of MD (Lower) FEED-SW> MD-PSP3 When Pickup Roller trace occurs on the If the machine is continued to Pickup Roll engage/ FEED-SW> MD2-PSP3 * 2nd sheets and later be used while the setting val- disengage ue is 1, the life of the solenoid becomes shorter.

  • Page 179: Actions When Replacing The Parts

    5. Adjustment Service Mode Items Use case Remarks (COPIER> OPTION) Setting the area-specific CST> CST6-U1 When setting area-specific standard size standard size paper cat- CST> CST9-U1 * paper egory 1 used in Middle Deck Setting the area-specific CST> CST6-U3 When setting area-specific standard size standard size paper cat- CST>...

  • Page 180: Other Adjustment

    5. Adjustment Other Adjustment Parts Contents Reference Deck Flotation Fan Adjusting the airflow amount of the Deck Flota- “Adjusting the airflow amount of the tion Fan Deck Flotation Fan” on page 176 Deck Pickup Roller Adjusting the pressure of the Deck Pickup Roller “Adjusting the pressure of the Deck Pickup Roller”...

  • Page 181: Actions When Replacing The Parts

    5. Adjustment Actions when Replacing the Parts Adjusting the Deck Front Cover Gap ■ Procedure NOTE: When the Lock Bracket is adjusted, perform the gap adjustment for the Deck Cover. 1. Close the deck and check that the values of the gap [A] and [B] are within specification. In the case of out of specification, perform the gap adjustment for the Deck Cover as the following procedures.

  • Page 182: Actions When Replacing The Deck Controller Pcb (Pcb001)

    5. Adjustment 3. Loosen the 5 Screws and adjust the Deck Front Cover, and then tighten the loosened Screws. NOTE: • 1 scale = 1 mm. • When the Lock Bracket (Left/Right) was moved to the [A] direction shown in step 2 of "Adjustment Method", move the Deck Cover in the [A] direction.

  • Page 183: Actions When Replacing The Deck Size Detection Pcb (Pcb101/201/301)

    5. Adjustment If there is the output of the "P-PRINT" 1. Based on the output setting values (P-PRINT), enter the adjustment values and setting values in the service mode. However, in this case, the counter cannot enter. If there is not the output of the "P-PRINT" 1.

  • Page 184: Other Adjustment

    5. Adjustment Other Adjustment Adjusting the airflow amount of the Deck Flotation Fan When double feeding occurs, adjust the deck air float fan airflow amount on the service mode to set appropriate paper separation. ■ Preparation 1. Remove the Right Cover of the target Deck.“Removing the Deck Right Upper Cover”...
  • Page 185 5. Adjustment 1-1. Optimum air flow amount • Keep distance between floating sheets of paper. • 10 to 20 sheets of paper keep floating. • The top paper keeps optimum distance about 10mm from the sail in the compartment. 1-2. High pressure air flow amount •...

  • Page 186: Adjustment Procedure

    5. Adjustment ■ Adjustment Procedure CAUTION: Outline of the adjustment for the paper Flotation fan is as follows. • To adjust the fan levels with the service mode defines reference values of the fan levels (upstream/ downstream) for each deck. •...

  • Page 187: Adjusting The Pressure Of The Deck Pickup Roller

    5. Adjustment ■ Procedure 1. Move the Drive Transmission Gear [1] of the Deck Separation Roller. • 1 Claw [2] • 4 Grooves [3] NOTE: • After movement, make sure that the Claw [1] is in the Groove [2] of Shaft fully. •...
  • Page 188 5. Adjustment 2. Lift the Pickup Roller Pressure Lever [1], and set it to the Lever Keep Hook [2]. NOTE: • When the position of the Pickup Roller Pressure Lever is [A], the pressure of the Deck Pickup Roller is an initial value. •...

  • Page 189: Service Label

    5. Adjustment Service Label Back-up of Service Mode At the time of shipment of the Through Path Unit, adjustments are made for each machine, and adjustment values are written in the service label [A]. When you made adjustments and changed values of the Service Mode in the field, be sure to write down the changed values in the service label [B].

  • Page 190: Troubleshooting

    Troubleshooting Making Initial Checks......183 Pickup Failure........184 Feed Failure in the Through Path Unit (pickup from Stack Bypass/POD Deck Lite C/XL)......187 About Air Pressure of the Deck Flotation Fan........189 Field Remedy........190...

  • Page 191: Making Initial Checks

    6. Troubleshooting Making Initial Checks List of Initial Check Items Item Description Check Installation Envi- The value of power voltage is +/- 10% of the specified voltage. ronment The machine is installed away from heat and moisture (near a faucet, water heater, or humidifier), cold place, source of fire or in an area exposed to dust.

  • Page 192: Pickup Failure

    6. Troubleshooting Pickup Failure Miss-feeding (Pickup Failure of the Pickup Roller) Deck Pickup/Feed Roller Deck Pickup Roller 1st sheet 2nd sheet Deck Separation Roller < Location > When a delay jam occurs, leading edge of sheet has not reached the Deck Pickup/Feed Roller. <...

  • Page 193: Miss-Feeding (Feed Failure Of The Pickup/Feed Roller)

    6. Troubleshooting Miss-feeding (Feed Failure of the Pickup/Feed Roller) Deck Pickup/Feed Roller Deck Pickup Roller 1st sheet 2nd sheet Deck Separation Roller < Location > When a delay jam occurs, leading edge of sheet has passed the Deck Pickup/Feed Roller. <...
  • Page 194 6. Troubleshooting 4. Adjust the pressure of the Separation Roller. (down the pressure) “Adjustment the pressure of the Deck Separation Roller” on page 191...

  • Page 195: Feed Failure In The Through Path Unit (Pickup From Stack Bypass/Pod Deck Lite C/Xl)

    6. Troubleshooting Feed Failure in the Through Path Unit (pickup from Stack Bypass/ POD Deck Lite C/XL) Miss-feeding in the Through Path Unit Rear Alignment Plate Paper Front Alignment Plate < Location > When a delay/stationary jam in the Through Path Unit occurs, sheet is left on the feed section of the Through Path Unit. <...
  • Page 196 6. Troubleshooting 3. Adjust the center reference position of the Through Path Unit and the Host Machine“Adjustment of Reference Position with Host Machine (Checking the Left Edge Margin)” on page 197, “Adjustment of Reference Position with Host Machine (Checking the Left Edge Margin)” on page 212...

  • Page 197: About Air Pressure Of The Deck Flotation Fan

    6. Troubleshooting About Air Pressure of the Deck Flotation Fan 1. Optimum air flow amount • Keep distance between floating sheets of paper. • 10 to 20 sheets of paper keep floating. • The top paper keeps optimum distance about 10mm from the sail in the compartment. 2.

  • Page 198: Field Remedy

    6. Troubleshooting Field Remedy Adjustment of the Deck Flotation Fan ■ Preparation 1. Remove the Right Cover of the target Deck.“Removing the Deck Right Upper Cover” on page “Removing the Deck Right Middle Cover” on page “Removing the Deck Right Lower Cover” on page 83 ■...

  • Page 199: Adjustment The Pressure Of The Deck Separation Roller

    6. Troubleshooting 3. Open and Close the target Deck, and check that the floating of paper is appropriate.“About Air Pressure of the Deck Flotation Fan” on page 189 If the air pressure is too strong or too weak, change the value again. Adjustment the pressure of the Deck Separation Roller ■...

  • Page 200: Adjustment The Width Of The Alignment Plate Of The Through Path Unit

    6. Troubleshooting ■ Procedure 1. Lift the Lock Lever [1] and lower the Deck Pickup Roller Assembly [2]. 2. Lift the Pickup Roller Pressure Lever [1], and set it to the Lever Keep Hook [2]. NOTE: • When the position of the Pickup Roller Pressure Lever is [A], the pressure of the Deck Pickup Roller is an initial value. •...

  • Page 201: Adjustment The Center Reference Position Of The Through Path Unit

    6. Troubleshooting 2. Adjust the width of the Alignment Plate of the Through Path Unit on the service mode. • COPIER> ADJUST> FEED-ADJ> MD-ALG Adjustment range: As the value is incremented by 1, the width of the Alignment Plate is changed by 0.1 mm. +: Toward outside (Distance of the Alignment Plate becomes wide.) -: Toward inside (Distance of the Alignment Plate becomes narrow.) After this adjustment, width of all size is changed.
  • Page 202 6. Troubleshooting 3. Open the Multi Door Unit. NOTE: Due to the service mode executed in the previous step, the trailing edge of delivered paper is stopped at the through path inlet area.
  • Page 203 6. Troubleshooting 4. Check that the edge of stopped paper is between long lines at the center of scales of the guide. NOTE: • Scales at the front side: A4 size • Scales at the rear side: LTR size • Reference: 1 mm per scale 5.
  • Page 204 6. Troubleshooting 6. Loosen the screw and adjust the position on the Multi-purpose Tray upper with the scale as reference and then tighten the loose screw. • Reference: 1 mm per scale <pattern A> POD Deck Lite C/XL is not installed + Out of Range 1.
  • Page 205 6. Troubleshooting <pattern C> POD Deck Lite C/XL installed first + Out of Range 1. The deviation amount confirmed in step 4 is added to the values displayed in the following service modes. Adjust the value by moving Multi-purpose Tray upper. COPIER >...
  • Page 206 6. Troubleshooting Adjustment Procedure 1. Loosen the screw and adjust the position of the Multi-purpose Tray upper by referring to the scale. CAUTION: When installed to the Multi-drawer Paper Deck, write down the shift amount by moving the Multi-purpose Tray upper to front and rear.
  • Page 207 6. Troubleshooting 4. Write down input values to the service label. (Only when installing to the Multi-drawer Paper Deck.) NOTE: After the adjustment, write the adjustment value on the label attached to the Through Pass Front Cover. • MD-CENT 5. Output test prints from the Multi-purpose Tray Pickup Tray and check that the value of REGL-MF is in the range of +/- 10.
  • Page 208 6. Troubleshooting ■ Adjustment the center reference position of the Through Path Unit and the POD Deck Lite C/XL ● Adjustment the center reference position of the Through Path Unit and the POD Deck Lite C/XL 1. Prepare the Side Guide Plate Fixing Bracket (for the POD Deck Lite XL only) and paper to check the reference position.
  • Page 209 6. Troubleshooting 4. Set as many sheets as needed so that the paper stack is about 20 mm high, and push the leading edge of the paper against the Left Side Plate. Left Side Plate 5. With the leading edge of the paper pressed against the Left Side Plate, slide the Side Guide Plate (Front) to the paper side.
  • Page 210 6. Troubleshooting CAUTION: Check that the edge of the paper is in contact with at least one salient on the Side Guide Plate (Rear) and that on the Side Guide Plate (Front). Side Guide Plate (Rear) Salient Paper...
  • Page 211 6. Troubleshooting CAUTION: Do not bring the Side Guide Plates too close. (Press on the paper with your hand to check that the paper is not floating.) Left Side Plate Side Guide Plate (Front) 6. Slide the Rear Guide Plate until it hits the paper trailing edge 7.
  • Page 212 6. Troubleshooting 9. Open the Compartment. 10. Press the Side Guide Plate (Front) against the paper again. 11. While holding the Side Guide Plate (Front) to keep it from moving, insert the Positioning Pin of the Side Guide Plate Fixing Bracket. (for the POD Deck Lite XL only) Side Guide Plate Fixing Bracket Positioning Pin...
  • Page 213 6. Troubleshooting 12. While holding the Side Guide Plate (Rear) to keep it from moving, fix in place the Coin Screw at the rear side of the Side Guide Plate Fixing Bracket. (for the POD Deck Lite XL only) Coin Screw (Rear) Side Guide Side Guide Plate Fixing Bracket Plate (Rear)
  • Page 214 6. Troubleshooting 15. Open the Compartment again, and close the Compartment after confirming that the stacked sheets are not disturbed. 16. When the following Service Mode is executed, the paper is conveyed and the trailing edge stops at the position shown in the figure below.
  • Page 215 6. Troubleshooting 18. When the front edge of the stopped paper is not in the long line in the center of the guide engraving, refer to Steps 20 to 30 to adjust the front and rear positions of the Compartment. •...
  • Page 216 6. Troubleshooting 22. Loosen the 2 screws at the Latch Plate on the right side of the Compartment.
  • Page 217 6. Troubleshooting 23. Move the Latch Plate toward front [A] or rear [B] (1 scale = 1mm) and then fasten the 2 screws. The adjusted value is used at Step 25. • When the paper is displaced to the front with respect to the feed direction, move the Latch Plate to front [A]. •...
  • Page 218 6. Troubleshooting 25. Move the Latch Plate in the same scale position as Step 23 and then fasten the 2 screws (1 scale = 1mm). 26. Move the Front Cover fitting to the amount of the Latch Plate adjustment. Refer to the Service manual of the POD Deck Lite C/XL for detail.
  • Page 219 6. Troubleshooting 31. Connect this equipment to the Multi-drawer Paper Deck. (for the POD Deck Lite XL only) 32. Store the Side Guide Plate Fixing Bracket. (for the POD Deck Lite XL only) NOTE: Insert the boss of the Side Guide Plate Fixing Bracket into the hole on the right side plate of this equipment to fix the plate in place.
  • Page 220 6. Troubleshooting NOTE: When long length paper (19 1/4 " : 487.8mm or longer) is to be used, attach the Side Guide Plate Fixing Bracket to the following position to prevent paper skewing. For details on how to use it, refer to the User's Guide. 33.
  • Page 221 6. Troubleshooting 3. When the value is within the standard, refer to Step 20 transition in “Adjustment the center reference position of the Through Path Unit and the POD Deck Lite C/XL” on page 200 and adjust the front and rear positions of the Compartment again.

  • Page 222: Appendices

    APPENDICES Service Tools........215 General Circuit Diagram....216...

  • Page 223: Service Tools

    Service Tools Service Tools Solvents and Oils Name Uses Remarks Alcohol Cleaning; e.g., • Do not bring near fire. plastic, rubber; external covers. • Procure locally. Lubricating oil (Super Lubrication; e.g., • Tool No: FY9-6005 Lubu Grease) gear, drive areas, friction areas. Special Tools None...

  • Page 224: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram Multi-drawer Paper Deck ■ Multi-drawer Paper Dec (1/12) Upper Deck Air Heater PCB VS1-7576004 53258-0429 PCB103 J361 J901 J907 J702 Noise Filter PCB PCB003 AC Distributor PCB002 VS1-8390003 J701 B3P-VH-FB-B J908 Middle Deck Air Heater PCB J910 VS1-7576004 53258-0429...
  • Page 225 General Circuit Diagram ■ Multi-drawer Paper Deck (2/12) Upper Deck Upper Deck Middle Deck Middle Deck Pull-out Motor Pickup Motor Pull-out Motor Pickup Motor M103 M204 M203 M104 LAN Cable (for Secandary Deck) LAN Cable J1078 J1081 J1080 J1079 J604 J603 CAN Transceiver PCB Host Machine...
  • Page 226 General Circuit Diagram ■ Multi-drawer Paper Deck (3/12) Horizontal Flapper Horizontal Vertical Path Vertical Path Vertical Path Deck Left Front Cover Horizontal Path Escape Flapper Horizontal Path Lower Path Upper Double Feeding Sensor Path Sensor 2 HP Sensor Path Sensor 1 Upper Sensor Middle Sensor Lower Sensor...
  • Page 227 General Circuit Diagram ■ Multi-drawer Paper Deck (4/12) Environment Sensor Lower Deck S007 Open/ Close Solenoid SOL302 Lower Deck Relay PCB J200 PCB304 下段boxswing電源 J2403 J2402 J2401 J1102DH J1102D 9 10 12 13 14 15 16 17 18 19 20 9 10 12 13 14 15 16 17 18 19 20 21 22 23 9 10...
  • Page 228 General Circuit Diagram ■ Multi-drawer Paper Deck (5/12) Middle Deck Air Heater PCB PCB203 J1363 J1364 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J119 J124 J126 Deck Controller PCB PCB001 J138 J127 J109...
  • Page 229 General Circuit Diagram ■ Multi-drawer Paper Deck (6/12) Middle Deck Relay PCB PCB204 J1402 J1401 J1403 VS1-9920021 BM21B-GXKS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J134 J133 Deck Controller PCB PCB001 J129 J130...
  • Page 230 General Circuit Diagram ■ Multi-drawer Paper Deck (7/12) Upper Deck Upper Deck Relay PCB Air Heater PCB PCB104 J404 PCB103 J405 J362 _BUS_2 _BUS_3 J1601D J1601DA J1601DB J1601DWH J1601L J1601LA J1601LB J1601LWH _BUS_4 _BUS_1 9 10 12 13 14 15 16 17 18 19 20 21 22 23 J303 J301 Upper Deck Swing PCB...
  • Page 231 General Circuit Diagram ■ Multi-drawer Paper Deck (8/12) Upper Deck Upper Deck Upper Deck Upper Deck Upper Deck Upper Deck Upper Deck Upper Deck Lifter Upper Limit Pickup Solenoid Paper Presence/  Pickup Sensor Paper Surface Sensor Lifter Motor Relay Paper Sensor Pull-out Sensor Sensor SOL101...
  • Page 232 General Circuit Diagram ■ Multi-drawer Paper Deck (9/12) Middle Deck Middle Deck Relay PCB Air Heater PCB PCB204 J1404 PCB203 J1405 J1362 _BUS_5 _BUS_6 J2601D J2601DA J2601DB J2601DWH J2601L J2601LA J2601LB J2601LWH _BUS_8 _BUS_7 9 10 12 13 14 15 16 17 18 19 20 21 22 23 J1303 J1301 Middle Deck Swing PCB...
  • Page 233 General Circuit Diagram ■ Multi-drawer Paper Deck (10/12) Middle Deck Middle Deck Middle Deck Middle Deck Middle Deck Middle Deck Lifter Upper Limit Middle Deck Middle Deck Pickup Solenoid Paper Presence/  Pickup Sensor Paper Surface Sensor Lifter Motor Sensor Relay Paper Sensor Pull-out Sensor SOL201 Absence Sensor...
  • Page 234 General Circuit Diagram ■ Multi-drawer Paper Deck (11/12) Lower Deck Lower Deck Relay PCB Air Heater PCB PCB304 J2404 PCB303 J2405 J2362 _BUS_11 _BUS_12 FT10 J3601D J3601DA J3601DB J3601DWH J3601L J3601LA J3601LB J3601LWH _BUS_10 _BUS_9 9 10 12 13 14 15 16 17 18 19 20 21 22 23 J2303 J2301 Lower Deck Swing PCB...
  • Page 235 General Circuit Diagram ■ Multi-drawer Paper Deck (12/12) Lower Deck Lower Deck Lower Deck Lower Deck Lower Deck Lower Deck Paper Presence/  Lifter Upper Limit Lower Deck Lower Deck Pickup Solenoid Pickup Sensor Paper Surface Sensor Lifter Motor Absence Sensor Sensor Relay Paper Sensor Pull-out Sensor...

  • Page 236: Through Path Unit

    General Circuit Diagram Through Path Unit ■ Through Path Unit (1/4) Deck Controller PCB PCB001 J119 J124 J201 J217 Through Path Unit PCB PCB401 P.13...
  • Page 237 General Circuit Diagram ■ Through Path Unit (2/4) Stack Bypass (Option) Multi-purpose J501 J502 J503 Tray Open Switch 18 17 16 15 14 13 12 11 10 9 J4418 J1522L J1524L J1525L 9 10 12 13 14 15 16 17 18 19 20 J1522DH J1524DH J1525DH...
  • Page 238 General Circuit Diagram ■ Through Path Unit (3/4) Through Path Front Cover Front Alignment Multi Tray Open/Close Sensor Plate HP Sensor Inlet Sensor Through Path Safety Switch S414 S415 S401 Through Path Through Path Through Path Connect Deck Double Feeding Double Feeding SW408 Sensor (transmission)
  • Page 239 General Circuit Diagram ■ Through Path Unit (4/4) Through Path Through Path Rear Alignment Through Path Through Path Disengagement Disengagement Plate HP Sensor Outlet Sensor 2 Outlet Sensor 1 HP Sensor 2 HP Sensor 1 LED PCB 2 PCB403 J2152 J2157 J2151 J2154...

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