Table of Contents
Related Manuals for Knuth R 60 V
Summary of Contents for Knuth R 60 V
- Page 1 R 60 V RADIAL DRILLING MACHINE OPERATING INSTRUCTIONS ENGLISH Article-No.101649 R-60-V_101649_BA_V1.0_M01_202308_EN KNUTH Werkzeugmaschinen GmbH • Tel. +49 (0)4321 / 609-0 • info@knuth.com • www.knuth.com • Facebook: KNUTH. Germany...
-
Page 2: Table Of Contents
8.3 Removing the transport locks Assembly 9.1 Setting up and aligning the machine 9.2 Cleaning and lubricating 9.3 Lubricant and coolant system 9.4 Handling of cooling lubricants 9.5 Hydraulic system 9.6 Maintenance work during the break-in period KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... - Page 3 Lead screw gearbox for upward and downward movement boom 11.6 Coolant unit Wiring diagrams 12.1 Electrical wiring diagrams 12.2 Hydraulic diagram 12.3 Sections Exploded views and spare parts lists KNUTH-StartUp 14.1 KNUTH-Protect 14.2 KNUTH-Maintenance Imprint / Legal Notice KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany...
-
Page 4: Product Description
Serial number: Wiring diagram number: This R 60 V radial drill is suitable for drilling small and medium-sized workpieces. It can also be used for face milling, countersinking and thread cutting. The accessories include a quick-change chuck and a swivel table. The tool exchange can be conducted quickly. -
Page 5: Technical Data
Technical data Technical data R 60 V Workspace Drilling capacity Threading performance, cast iron M 52 Threading capacity, steel M 40 Drilling depth (max.) 2400 × 1000 × 200 Machine table dimensions 750 × 500 × 500 Cube table dimensions... -
Page 6: Overview
Clutch for feed Chip protection Main switch (hidden) Coolant hose Trailing cable Stopper for drilling depth control Arm guide Transport frame Jog button Electrical connection box Reset button Coupling scale/quill Potentiometer Oil sight glass for feed gear KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 7: Control Panel
28 ‚Boom down‘ button 29 ‚Boom up‘ button 32 LED work light 33 Handwheel for ‚Fine feed‘ 34 Scale for drilling depth 35 Drilling spindle 37 Coolant hose 38 Oil sight glass for feed gear Fig. 02: Control Panel KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 8: Dimensions Of The Machine
4.2 Dimensions of the machine R 60 V 2,49 m 2,40 m min. 0.35 m max. 1.60 m 0,75 m Ø 0,35 m 1,07 m min. 0.35 m max. 1.25 m 2,60 m 2,78 m 0,50 m 0,20 m 0,315 m Fig.03+04: Front view and top view... -
Page 9: Scope Of Delivery
4.3 Scope of delivery The scope of delivery standard equipment consists of the following of the components: 1 × Coolant device 1 × Cube table 1 × LED work light Operating instructions Operating tool KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 10: Safety Instructions
Risk of electric shock Wear hearing protection Danger from sharp objects Wear safety goggles Risk of hand injury Pull out the mains plug Danger from rotating parts Wear safety shoes Wearing gloves is prohibited Wear protective clothing KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 11: Hazard Indications
There may be hazards from the machine if: • information in these operating instructions not observed, • there is personnel working on the machine without sufficient expertise, • the machine used improperly. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... - Page 12 Keep handles dry and free from grease and oil. Leaving the machine Do not leave the machine until it has come to a complete stop and there can be no danger to other people. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany...
- Page 13 Always check workpieces for suitability and clamp them securely and firmly. Clamp and centre longer workpieces using an additional counter bearing (tailstock). Even longer workpieces can be safely guided by additional plain bearings (steady rest). KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany...
-
Page 14: Safety Devices On The Machine
6. The chip protection enables safe viewing of the workpiece during processing and protects against flying chips. 7. The safety function prevents the spindle from being switched on if the chip protection is not completely closed. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 15: Obligation Of The Operator
6. MAINTENANCE, DISPOSAL • Maintenance / repairs only conducted by authorized and competent persons. • Remove chips immediately. • Check cooling lubricants regularly according to plan and replace if necessary. Date: Responsible for the workspace: Signature of the responsible KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 16: Staff Requirements
All operations which have an adverse effect on the safety of the machinery are to be refrained from. Do not dismantle any safety devices or put them out of operation! Repair and maintenance work must be conducted by Knuth service technicians or by qualified specialists. -
Page 17: Other Safety Regulations
Professional association guidelines are issued by the professional association responsible for the individual company. 5.10.4 VDE regulations (Verband der Elektrotechnik, Elektronik und Informationstechnik = Association of Electrical Engineering, Electronics, and Information Technology) When working on electrical systems, the VDE guidelines must be observed. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 18: General Information
Technical requirements at the installation site The R 60 V is designed for the production of precision turned parts. This requires proper installation and alignment of the machine. The location of the machine should therefore meet the following requirements: •... -
Page 19: Foundation Plan
For anchoring, it is necessary to install six anchor bolts in the floor. Prepare the six openings in the floor according to the foundation plan (Fig. 6+7). Shim Additional foundation Anchor bolt Fig.06+07:Top and section view of additional foundations KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 20: Electrical Connection
However, the deviation of the mains voltage should not exceed ±10% of the required electric motor voltage. NOTICE If the machine is connected to the mains via an earth leakage circuit breaker (residual current switch), the residual current circuit breakers must be approved for converter operation. VDE 0160 section 6.5 KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 21: Transport
The machine may only be transported using a forklift or hoist with the appropriate capacity. Fig. 8: Transport by forklift truck Fig. 09: Side view Transport brackets Fig. 10: Top view of the machine frame KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 22: Transport By Crane
5. After rough levelling, fill the additional foundations with cement. 6. After the cement has set, check whether the required flatness tolerance of 0.04/1000 mm is achieved in both horizontal and transverse directions. The plane tolerance must not be exceeded. 7. If necessary, carry out re-levelling KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 23: Cleaning And Lubricating
For lubricating oil types and intervals, see Chapter 11.1.4. NOTICE We recommend a water-miscible cooling lubricant according to DIN 51521. For a complete coolant change, approximately ..ℓ of cooling lubricant is needed. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 24: Handling Of Cooling Lubricants
The pressure can be checked by unscrewing the plug screw and attaching a test manometer. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 25: Maintenance Work During The Break-In Period
Motor hydraulic pump Fig. 12: Hydraulic cabinet NOTICE This maintenance work can be performed by Knuth service technicians but is not covered under warranty. 9.6 Maintenance work during the running-in period The machine was checked for functionality before delivery and completed a test run lasting several hours. -
Page 26: Operation
18) Check all levers, buttons and machine controls for functionality and condition. After a test run of approximately 30 minutes, the machine is ready for operation. Fig. 13: Control panel Fig. 14: Lubricant container KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 27: Change Of Speed, Spindle Start And Stop
(position 27) towards you. b) The spindle will stop when the lever is in the middle position. c) To move the spindle counterclockwise, push the selector switch (position 27) away from you. Fig. 15: Control panel KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 28: Feed Rate Change
33. If you are working with the fine feed, you cannot adjust the lever position 15 downwards. Otherwise, the normal feed is active and the handwheel position 33 turns very quickly. Fig. 16: Control panel KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 29: Setting The Drilling Depth
->The thread cutting process is thus completed. If preset drilling depth is required or for manual feed, the same procedure can be used but the manual feed function must be selected. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 30: Tightening And Loosening Of The Column And The Drill Head
When swinging the boom, staying in the slewing range of the boom is prohibited Fig. 18: Control panel NOTICE Never swing the boom 360° or more. This will result in severe damage to components inside the column. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 31: More Operating Instructions
6. The very rigid spindle with high rigidity is not suitable for creating deep holes, large bores or for facing with tools with only one cutting set. Use a guide device or a tool holder support, otherwise the spindle accuracy may be affected. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 32: Maintenance, Servicing And Care Instructions
To ensure a long service life and manufacturing accuracy, as well as the operating safety of the machine, please observe the following maintenance and care instructions. WARNING All work on the machine must be carried out by Knuth service technicians or qualified specialists. Clean the machine several times a day, especially all guides. -
Page 33: Maintenance And Servicing Work
For work on the running machine. For work with protective covers removed or safety devices deactivated. NOTICE Disposing of waste / used oils. Waste / used oils are hazardous waste and must be disposed of properly. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 34: Organisational Measures
Lubricating oil HLP 46 according to DIN 51524, part 2 a few drops of oil 7 Lead screw Slideway oil CGLP 68 according to DIN 51502 1.5 ℓ 8Column hand pump Slideway oil CGLP 68 according to DIN 51502 KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 35: Oil Changes And Lubrication Intervals
Entire machine Clean machine of chips 1 time per shift Coverall guides and all metallic surfaces Metallic surfaces and guides of the machine with a thin film of oil (rust 1 time per shift protection). KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 36: Lubrication Process
Guideways /tracks, ball screws and lead screws are lubricated with oil. A rich and good lubrication was conducted at the manufacturer's factory before delivery. Draw up a lubrication protocol before starting up the machine. Rolling bearings should be greased once a year. KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 37: Main Gearbox In The Upper Drill Head
Top up the oil according to the lubrication plan. Retighten the oil inlet screw. Check the oil level using the oil sight glass Pos. 13 Fig.40: Cutout of the control panel Oil inlet plug Oil sight glass Fig. 41: Upper left side drill head KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 38: Feed Gear In The Lower Drill Head
Top up oil according to the lubrication schedule. Retighten the oil inlet screw. Check the oil level using the oil sight glass Fig. 42: Oil sight glass feed gear Fig. 43: Oil drain screw feed gear Fig. 44: Oil inlet screw feed gear KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 39: Lead Screw Gearbox For Upward And Downward Movement Boom
Fig. 45: Oil sight glass lead screw gearbox 6) Retighten the oil inlet screw. 7) Check the oil level using the oil sight glass Fig. 46: Oil drain screw feed gearbox Fig. 47: Oil inlet screw feed gearbox KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany... -
Page 40: Coolant Unit
The refill opening is located at the base of the machine. The minimum filling quantity is 60 ℓ. Thoroughly clean the coolant tank before each filling. Check that there are no chips left in the coolant tank. Refill the coolant tank. KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland... -
Page 41: Wiring Diagrams
BEDIENUNG Wiring Diagrams 12.1 Electrical wiring diagrams KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland... - Page 42 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 43 BEDIENUNG KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 44 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 45 BEDIENUNG KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
-
Page 46: Hydraulic Diagram
12.2 Hydraulic diagram KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland... -
Page 47: Sections
12.3 Sections KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland... - Page 48 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
-
Page 49: Exploded Views And Spare Parts Lists
13. Exploded views and spare part lists. KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland... - Page 50 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 51 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 52 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH.Deutschland KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 53 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 54 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 55 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 56 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 57 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 58 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 59 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 60 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 61 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 62 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 63 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 64 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 65 EXPLOSIONSZEICHNUNGENUNDERSATZTEILLISTEN KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 66 KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 67 KNUT START-UP KNUTHWerkzeugmaschinenGmbH•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook:KNUTH.Deutschland...
- Page 68 KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany...
-
Page 69: Knuth-Startup
Our start-up packages are tailored to the required effort and the technology of each machine and are therefore not only attractive for large systems. We offer this service for every KNUTH machine. Assembly and initial commissioning of a cutting system •... -
Page 70: Knuth-Protect
In addition to conducting the necessary routines such as oil changes or readjustments, the KNUTH service technician will also provide you with an assessment of the condition of the machine. Our expertise can help you to take the right measures in suitable time so that your machine remains a reliable part of your production or workshop. -
Page 71: Imprint / Legal Notice
KNUTH Werkzeugmaschinen GmbH Schmalenbrook 14 D-24647 Wasbek Phone +49 (0)4321 – 609 0 Fax +49 (0)4321 – 689 00 Email info@knuth.de Managing Directors: Karsten Knuth, Philip Knuth, Kristian Knuth Commercial Register: HRB 1554 VAT ID no.: DE 214088559 KNUTHMachineLtd•Tel.+49(0)4321/609-0•info@knuth.com•www.knuth.com•Facebook: KNUTH. Germany...
Need help?
Do you have a question about the R 60 V and is the answer not in the manual?
Questions and answers