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Related Manuals for horiba TOCADERO EVO
Summary of Contents for horiba TOCADERO EVO
- Page 1 User Manual Online TOC Sensor Evo Version 1.0.05011...
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Page 2: Identification Records
Evo User Manual Identification Records Sensor serial number: _______________________ Receipt date of Sensor: _______________________ Hazard classification and warning symbols The structure, signal words and color coding applied to safety information comply with the requirements of ANSI Z535.6 (“Product safety information in product manuals, instructions and other collateral materials"). -
Page 3: Table Of Contents
Evo User Manual Hazard classification and warning symbols ............. 1 1. System Safety ....................4 1.1. Precautionary labels ................4 1.2. System Safety Hazards ................5 1.3. Safety instructions ................5 1.3.1. General safety precautions ................... 5 1.3.2. Electrical precautions .................... 6 1.3.3. - Page 4 Evo User Manual 6.2. Manual measurement (grab samples) ..........20 6.3. Online measurement ................21 6.3.1. Online measurement preconditions: ..............21 6.3.2. Configuration settings ..................21 7. Instrument qualification ................23 7.1. System calibration routines ..............23 7.1.1. Pump Flow rate ....................23 7.1.2.
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Page 5: System Safety
Evo User Manual 1. System Safety 1.1. Precautionary labels Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol, if noted on the instrument, will be included with a danger or caution statement in the manual. -
Page 6: System Safety Hazards
Evo User Manual 1.2. System Safety Hazards The instrument in operation mode can generate hazards as follows: Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or chemical feed system for which there are regulatory limits and monitoring requirements related to public health, public safety, food or beverage manufacture or processing, it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and... -
Page 7: Electrical Precautions
Evo User Manual 1.3.2. Electrical precautions The instrument is operating under high voltages. Contact may result in electric shock and severe or fatal injury. This is a Safety Class I product. It must be attached to a grounded power source. To avoid damage to the Analyzer and the chance of injury, make sure the Analyzer is connected to a power line of the specified voltage. -
Page 8: Sample Stream Precautions
Evo User Manual 1.3.4. Sample stream precautions The user of the instrument is responsible for potential hazards caused by the local application and connected sample streams. Wetted paths of the sample stream contain: • Stainless Steel (SS-316) • PFA (Per-fluoro-alkoxy) •... -
Page 9: Product Safety
Evo User Manual 1.7. Product safety The analyzer is designed to meet current safety requirements and left the factory complying the specified safety conditions. Relevant regulations and standards have been met. The product is suitable for the following environments in accordance with EN61010-1. Overvoltage category II Contamination level 2 2. - Page 10 Evo User Manual Power: 100 to 240 V AC, 47 - 63 Hz, < 60 W Dimensions: 340 mm x 250 mm x 450 mm (W x D x H) Weight: approx. 15 kg Ambient Temperature: 10 … 40 °C Humidity: <...
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Page 11: Installation
3. Installation 3.1. Unpacking and Inspection • Make sure the packaging is not damaged. Notify the Horiba Tocadero of any damage to the packaging. Keep the damaged goods until the matter has been settled. • Make sure the Instrument components and package contents are not damaged. Notify the Horiba Tocadero of any damage to the delivery contents. -
Page 12: Analyzer Dimensions And Workspace
Evo User Manual 3.3. Analyzer dimensions and workspace: Two lugs for fastening screws and Workspace left, right: > 50Evo M6 dowels. The wall must be Workspace front: > 75Evo checked for stability by the operator (see Danger label) . 3.4. Mounting procedure: Installation, commissioning, operation, and maintenance of the EVO analyzer should carried out exclusively by the manufacturer or trained technical personnel. -
Page 13: Sensor Connections
Evo User Manual 4. Sensor Connections The EVO Sensor hardware is separated in 3 functional modules: 1. Main enclosure back-part with liquid and electrical connections: Left side Back part with Power Supply Right side Grounding point Ethernet I/O connector Port 1 Power switch Port 2 External 12VDC... - Page 14 Evo User Manual All analytical components for the TOC measurement are located on the front side of a mounting plate which can be swiveled out for service and maintenance. According electrical components are placed on the backside to keep connections short and maintenance easy. Outlet conductivity Sensor Reactor outlet...
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Page 15: Power Connection And Grounding
Evo User Manual 4.1. Power Connection and Grounding Installation, commissioning, operation, and maintenance of the EVO analyzer should carried out exclusively by the manufacturer or trained technical personnel. When establishing electrical connections the risk of electrical shock and/or electrocution exists. Connect the grounding wire first and compliant to specifications External power supply Be sure the instrument is switched off. - Page 16 Evo User Manual IO Connector (12 pin cable) Colour Signal Relay 1 Relay 1 Input 1 - C Input 1 - NO AO1: 4..20 mA (gnd) AO1: 4..20 mA (+) Relay 2 Relay 2 rd-bl Input 2 - C pk-gr Input 2 - NO AO2: 4..20 mA (gnd) AO2: 4..20 mA (+)
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Page 17: Liquid Connections
Evo User Manual Check the functionality of the I/O signals in accordance to manufactures Operational Qualification (OQ) specifications. 4.2. Liquid Connections As shown above the instrument has 3 liquid inlet ports, beside the (upper) online sample port allow port-1 and port-2 the connection of standards or grab samples. Installation, commissioning, operation, and maintenance of the EVO analyzer should carried out exclusively by the manufacturer or trained technical personnel. -
Page 18: Menu Overview
Evo User Manual 5. Menu overview Calibration Online measurement System Suitability Test (SST) Diagnostics Grab sample measurement Input / Output signals History data review Maintenance status Measurement parameter Sensor information´s System parameter Security configuration (pharmaceutical version only) Navigation Buttons Status indicator Stop (backward) Exit Status = OK... -
Page 19: Toc Measurement Guide
Evo User Manual 6. TOC Measurement Guide The EVO is equipped with internal compact PC and 7-inch touch screen display. By pressing the appropriate menus, the user can easily handle the instrument for measurement and setup. Using the navigation buttons the user can select and activate functions which are placed on tabs. -
Page 20: Logging In
Evo User Manual 6.1. Logging in In the “pharma” EVO version user management and instrument access are compliant to CFR21 part11 recommendations. In the “basic” version user login can be simple password protected which is to setup in the configuration (default: no password). The access to main functions and sub-tabs require a user login with according level of rights (Version “pharma”... -
Page 21: Manual Measurement (Grab Samples)
Evo User Manual 6.2. Manual measurement (grab samples) The EVO Sensor allows online and manual measurements. Manual measurement mode is used to analyze the TOC content of grab samples. Connect the sample bottle to the “port 1” inlet via the 1/8” FEP tube. Login to [TOC measurement] and the manual measurement tab Starting the measurement by activating , and... -
Page 22: Online Measurement
Evo User Manual 6.3. Online measurement Make sure the installation of the online sample port is compliant to the manufactures specifications and Installation qualification (IQ). Provide pressure free sample supply using a bypass system. 6.3.1. Online measurement preconditions: • The online sample line to the EVO Sensor is carried out in steel (316L) or PTFE/FEP. •... - Page 23 Evo User Manual Disabled and updated TOC [ppb] and EC [µS/cm] values document the active online measurement. After a typically run-in phase these values stabilizes. Detailed graphical data are available by selecting sub-tabs on the right border. The online measurement process can be stopped by and confirmation [exit] The “info”...
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Page 24: Instrument Qualification
Evo User Manual 7. Instrument qualification Qualifying the EVO Sensor means to make sure the instrument generates valid and accurate TOC concentration values of the sample. TOC measurement results are only as accurate as the current calibration. Calibrating the instrument is the reverse procedure as the measurement. Calibration: A known TOC concentration of a standard serves to determine the according difference outlet - inlet conductivity as variable. -
Page 25: Conductivity Sensor Zero
Evo User Manual 7.2. Instrument calibration The validity of the actual calibration can be verified using a check-standard. Typically the calibration is part of the maintenance procedure when changing the UV-reactor (consumable). Prepare the calibration standard in accordance of the relating Standard Operation Procedure (SOP). - Page 26 Evo User Manual Based on the calibration data table the calibration curve is calculated as linear regression (slope and intercept). Outliers are eliminated in accordance of the Grubbs routine. . A dialog window requests the operator to update or not the slope value.
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Page 27: Setting Up The Instrument
Evo User Manual 8. Setting up the Instrument As noted before Instrument settings are used to adapt the Sensor to the actual application. A detailed description of available tabs and settings is listed next. In pharmaceutical applications access to settings require “administrator” level. Settings tabs: Analysis tab Online and manual (grab sample) measurement, calibration... -
Page 28: System Tab
Evo User Manual Calibration mode Single or multi-point calibration Correlation coefficient 0.9900, 0.9950 or 0.9990 better than TOC concentration 1000 ppb TOC (fix) Number of replicates 4 … 10 inse volume 1 … 20 ml 8.2. System tab settings description range Acceptable range is Actual slope... -
Page 29: Service Tab
Evo User Manual 8.3. Service tab Settings at the “service” tab are set as the result of test routines and measurement data by qualified service personal only. Changes effect the accuracy of the instrument and serve to adopt the sensor to customers applications. settings description range... -
Page 30: Security Tab
Evo User Manual 8.1. Security tab As mentioned before the security tab is available in pharmaceutical applications only to be 21CFRpart11 compliant. According functionality refer to the Operational Qualification (OQ) document. 8.1.1. User/Login properties User ID (name) User level; • Assistant Deactivate •... -
Page 31: Maintenance And Service
Evo User Manual 9. Maintenance and Service 9.1. Principle of operation • Sample or Check-Standard is pumped through the analyzer system. • Inlet Conductivity is recorded. • Liquid is oxidized in the UV Reactor to CO (dissolves to carbonic acid). •... -
Page 32: Maintenance Monitoring
Evo User Manual I/O signals can be controlled at the I/O tab 4 … 20mA current outputs 2 relay outputs 2 digital inputs Signal connection and pin assignment details refer to chapter 6. Functionality test refer to Operational Qualification (OQ). 9.3. - Page 33 Evo User Manual For detailed technical functionality of the analyzer modules check the “technical documentation” (TD) description. Beside the lifetime monitoring main measurement conditions are checked permanent to ensure valid TOC measurement results. Parameter Sensor Error message UV-status signal TOC oxidation capability Liquid availability Fluid sensor (pump- tube wear,...
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Page 34: Maintenance Routines
Evo User Manual 10. Maintenance routines Depending on lifetime consumables have to be replaced to ensure the specified performance of the EVO Sensor. Mainly UV reactor and peristaltic pump tube are important consumables. If you need additional assistance, contact Technical Support or your local service provider. This chapter covers replacement instructions for consumables that are replaced on a regular maintenance schedule cycle. -
Page 35: Uv Reactor Exchange
Evo User Manual 10.2. UV reactor exchange The UV-lamp inside the reactor contains mercury and may be considered hazardous material in your local area. Dispose of the UV lamp in accordance with federal, state, or local government regulations A broken or damaged UV-lamp inside the reactor should be handled in accordance with your organization's toxic drain handling procedure and disposed of in accordance with federal, state, or local government regulations 1. -
Page 36: Appendix
Particles < 100 µm (no visible particles) Sample conductivity is < 2 µS/cm (as carbonic acid) Free drain (backpressure free drain line) Scope of delivery Pass Fail Sensor Type: EVO manufacture: HORIBA Tocadero GmbH (HTC) Serial Nr: Delivery list: Article Amount Pass Fail EVO Sensor 1 piece Drain tubing, (1/8”) -
Page 37: Optional Components
Evo User Manual Pharmaceutical Version: 500 ml PP-bottle „benzoquinone“ 1 piece 500 ml PP-bottle „sample“ 1 piece Documentation Document Pass Fail Operation manual (OM) TOC-Sensor Installation-Qualification (IQ) Operational-Qualification (OQ) Performance-Qualification (PQ) Optional: List of spare parts (SP) Technical Documentation (TD) Completeness Pass Fail... - Page 38 Evo User Manual 500 ml bottle holder, for standards or grab sample * e.g. Swagelok (KBP1E0A4A5A20000) Stainless Steel BP Regulator, 0 to 50 psig (3.4 bar) Page 37 of 39...
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Page 39: Visual Inspection
Evo User Manual Index of parts Description Function TOC Sensor Controlling the TOC analyzing process. Setup operation, visualization of results, errors and messages. Input and Output of Signals of the Sensor In- and Outputs Input and Output connections (to right enclosure side) Sample Inlet Online sample bypass inlet with flow regulator (needle valve). - Page 40 Evo User Manual If internal Power supply installed: Pass Fail The grounding wire (ye/gn) is connected to the ground pin The mains voltage is connected to Power-Inlet-Module The mains voltage is in a range of 85 to 265 VAC The mains frequency is in a range of 47 to 63 Hz The mains wire is fused with >6 A Fluid connections Pass...
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