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TAEHA PDC-1000 User Manual

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Pro Duo Controller (PDC-1000)
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Summary of Contents for TAEHA PDC-1000

  • Page 1 Pro Duo Controller (PDC-1000) User manual...

  • Page 2: Table Of Contents

    Functions of the PD-1000 ............................23 Mode setting ................................23 5.1.1 Time Mode ................................23 5.1.2 Steady mode ................................24 5.1.3 ANTI MODE ................................25 5.1.4 Ratio mode ................................26 5.1.5 After dispensing ..............................26 Initial screen .................................27 2/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 3 Emergency stop ................................41 5.11 Modbus RTU communication ..........................42 Maintenance .................................47 Alarm Display and Action ............................48 Component replacement ............................48 PDC-1000 Error I/O ..............................49 Trouble Shooting ...............................50 Inspection and measures ............................51 3/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 4: Safety Precautions

    Pro Duo Controller (PDC-1000) Rev 2.1 Safety precautions This manual is applied to products manufactured and sold by Taeha Corp.(here in after referred to as”our company”), therefore must not be used in partial or full copy without permission of our company.
  • Page 5 3. To suppy power or operate the equipment after wiring, be sure to attach the covers inside and outside the equipement. Failure to do so may result in injury and electric shock. 5/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 6 4. If an alarm occurs during use, remove the cause of the alarm, check the safety and reuse it. 6/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 7 There is a danger of electric shock. Precautions for disposal Caution 1. When this equipment is disposed of treat it as industrial waste 7/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 8: General Information

    2. If someone other thatn the technical support person of Taeha Corp. modifies the equipment or repairs the equipment without using the designated parts. 3. If any spare parts other than those specified by Taeha Corp. have been used for the product. 4. In case of intentional damage or damage due to consumer’s fault.

  • Page 9: Precautions

    4. During the operation, do not turn off the power or shut down the air pressure unless the equipment is in danger/caution. Serious problems may arise with the use of equipment. 5. Contact us in case of severe errors in the equipment. 9/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 10: Features Of Pro Duo Controller (Pdc-1000)

    This equipment is to apply the materials using the Desk Top Robot and Dispenser Controller, and is able to adjust the position and the amount of application. 3.1 Appearance Figure 1. Appearance of PDC-1000 10/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 11: Specification Of Pdc-1000

    There is a difference Weight About 3.2kg depending on the specifications Operating temperature 0 ~ 50℃ Avoid direct sunlight Operating humidity 10 ~ 85%RH(without condensation) Vibration resistant 0.5G or less 11/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 12: Appearance Of Driver Box

    Input power AC 200~230VAC 5.6A 50/60Hz ±10% Power consumption 800W Size 170x282x295(mm) Weight 2K : 5.5kg Motor Connector 14P Connector Motor+Encoder I/O Connector DSUB 25P Controller I/O + RJ45(RS422) 12/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 13: Configuration And Operation Of Pdc-1000

    Names and display Descriptions ✽ You can set / check Mode selection, dispensing condition setting, mixing ratio setting, dispensing speed setting, program setting, etc. for operating Pro Duo Pump. <Touch Screen> 13/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 14 ✽ Air in port for ∅6 Air Hose ✽ Supply clean air filtered through a 5μ air filter with the moisture removed. (humidity 5% or less) <Air In Port> 14/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 15 Controller and controls the drive motor of the Dispenser on the resin side. ✽ The Hardener terminal is connected to the Driver Controller and controls the drive motor of the Dispenser on the hardener side. <Motor> 15/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 16 Controller Firmware Upgrade and Debugging Mode.(User does not use it.) <COMM> ✽ D_SUB 9Pin Connector RS-485 communication (⑥, ⑦) pins are used for communication with the outside. (RS-485 communication MODBUS RTU protocol 16/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 17 Dispensing operation will be stopped. ✽ SPARE ✽ +24VO : 24V Output ✽ COM(0V) : Make COMMON match the potential difference with the host controller. 17/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 18 ✽ +24VO : Used as a power source for the 24V output Sensor. Does not connect to the host controller. ✽ COM(0V) : Make COMMON match the potential difference with the host controller. 18/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 19 ✽ H_PRE : Used to connect the Hardner Pressure Sensor. ✽ PRE : Pressure Sensor Spare ✽ +5VO : Power supply of the pressure sensor 5V ✽ GND : GND for pressure sensor (absolutely prohibited for other purposes) 19/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 20: Configuration And Detailed Description Of Driver Box

    Dispenser Resin motor and gives a servo driver signal to operate the motor. ✽ The Hardener terminal is connected to the Dispenser Hardener motor and gives a servo driver signal to operate the motor.. 20/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 21: Time Chart

    Table 3. Meaning of the symbol in the PDC-100 time chart Shot Key Check Time (10ms) Shot Time End Time (50ms) (settable) 4.3.1 Time mode Figure 4. Input time < dispensing time Figure 5. Pressure time > dispensing time 21/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 22: Steady Mode

    Pro Duo Controller (PDC-1000) Rev 2.1 4.3.2 Steady Mode Figure 6. Steady mode 22/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 23: Functions Of The Pd-1000

    The shot signal is set to the Control 1 and 2 terminals, the "Run" button, and the Shot Switch. In Time Mode, a shot end signal is generated after dispensing is completed. If you need to force a stop while driving, press the "Stop" button. 23/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 24: Steady Mode

    When the shot signal is turned on, the shot time increases from 0 and when it is turned off, the time stops. If you enter this shot time in Time Mode, you can easily set it. 24/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 25: Anti Mode

    The ANTI MODE that gives an ON signal to the "Run" button, Shot Switch, and external device is executed, and when the "Stop" button is pressed, it stops. ANTI MODE does not provide the Suck-back function to prevent the ball-up phenomenon. 25/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 26: Ratio Mode

    The first Data Box of PRE means the subject pressure and the second Data Box means the pressure of the hardener. The first Data Box of FLOW means the subject discharge amount, and the second Data Box means the discharge amount of the curing agent. 26/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 27: Initial Screen

    Ex> If the weight ratio is 100:50, the specific gravity of resin 1.16, and specific gravity of hardener 0.95, ∴ The mixing ratio is entered as 61%. 27/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 28 ✽ SUCK BACK SPEED: Set it within 15% of the dispensing speed. ✽ LOAD[R] : Display resin pump load factor ✽ LOAD[H] : Display hardener pump load factor ✽ Used when starting the dispensing. 28/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 29: Setting Screen

    Set whether to use the dispensing control from external devices and whether to use the level sensor. 4) Language Set the language to be used when operating the PDC-1000. 5) IO CHECK Check the status of the I/O contacts of the controller.

  • Page 30: Prg.setting

    To input the value, press the DATA input window for about 1 second to activate the keypad. You can also set the desired value using the Up/Down Arrow key. Figure 15. Key pad screen 30/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 31 ✽ You can control the condensation at the nozzle end after dispensing. ✽ Set it within 15% of the dispensing time. ✽ It can be set in 0.1% increments. 31/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 32: Auto Cycle Setting

    Perform the dispensing every time you set it. ✽ Sets the time to perform the dispensing at every interval specified on the “Auto cycle time” setting screen. 32/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 33: Hardware Setting

    ✽ H : Hardner Port ✽ EMC : Emergency Port ✽ Select the contact method of each port. There are 2 methods: A (Normal Open) / B (Normal Close). 33/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 34: Language Setting

    ✽ This is the screen when you set English as the language to use. ✽ This is the screen when you set Chinese as the language to use. 34/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 35: Io Check

    ✽ It turns ON / OFF according to whether the Output Port is used or not. ✽ You can check the signal to transmit the operation information to the parent device. 35/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 36: Flow_M Setting

    ✽ H_Cal_Value : It refers to the Hardener Calibration Value. ✽ R_Weight : It refers to the Resin Weight value. ✽ H_Weight : It refers to the Harder Weight value. 36/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 37: Pressure Setting

    ✽ Sets the pressure value. ✽ Since the set pressure depends on the dispensing state and the viscosity of the solution, set it to approximately 10% higher than the normal pressure after dispensing. 37/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 38: Valve Check

    VALVE CHECK is a menu used when applying the Anti Drip Valve, and checks the operating status of the valve. You can use the ON / OFF button to check the Open / Close status of the Anti Drip Valve on the Resin and Hardner. 38/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 39: Valve Setting

    The VALVE SETTING is used to apply the Anti Drip Valve to the Dispenser. This enables you to set the operating condition of the valve and set the On Time and Off Time. 39/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 40 In summary, ADVs should be opened before TDVs and then closed or opened and closed together. ✽ Indication sets the END signal delay time after the SHOT signal (OUTPUT terminal block) ends. 40/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 41: Emergency Stop

    5) In addition, the internal function of the equipment is stopped. After inspecting the causes of the emergency stop and alarm, you can release the emergency stop button by turning it clockwise. 41/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 42: Modbus Rtu Communication

    Pro Duo Controller (PDC-1000) Rev 2.1 5.11 Modbus RTU communication You can check the operation information of PDC-1000 from an external device by Modbus RTU communication. Table 13, Modbus RTU Connection and communication settings Item Description ✽ PDC-1000 rear COMM port ⑥RS485+, ⑦RS485- use (RS-485 2-Wire)
  • Page 43 Cumulative usage time of the PDC-1000 the equipment 0x510 1296 0x511 1297 Firmware version (Ex> 40 means ver 4.0) Normal when heart rate signal and numbers 0x512 1298 HeartBeat increase 43/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 44 Auto cycle status Auto purge status ERR0 Error status 0 ERR1 Error status 1 Identifies the type of error. ERR2 Error status 2 SPARE Error status 3 8~15 Not use 44/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 45 Resin flow upper limit alarm R_Flow_Rate_Low Hardener flow lower limit alarm H_Flow_Rate_High Hardener flow upper limit alarm H_Flow_Rate_Low Hardener flow lower limit alarm ServoNoAns Servo driver error 23~31 Do not use. 45/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...
  • Page 46 1byte Ex) Overall data request: 0x65 03 05 00 00 10 4c ee Requests data from 16 registers from address 1280 of PDC-1000. Communication tests are possible by sending a complete data request packet to the PDC-1000. Response Slave Function...

  • Page 47: Maintenance

    Sensor detection may occur inside the device without power off, or by an inspector. It may also cause electric shock. Do not perform a mega test (measurement of insulation resistance). It may cause a malfunction. 47/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 48: Alarm Display And Action

    As the functional usage time of parts elapses, aging may occur and cause equipment failure. Therefore, in order to prevent and store the failure, inspect it regularly and replace it when an abnormality is found. 48/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 49: Pdc-1000 Error I/O

    GEL ALARM REGIN PRESSURE ERROR HARDENER PRESSURE ERROR MIXING RATE ERROR REGIN_FLOW_HIGH ERROR REGIN_FLOW_LOW ERROR HARDENER_FLOW_HIGH ERROR HARDENER_FLOW_LOW ERROR RESIN SERVO WARNING HARDENER SERVO WARNING RESIN MOTOR_COMM_ERROR HARDENER MOTOR_COMM_ERROR NORMAL 49/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 50: Trouble Shooting

    ✽ Check the Motor Cable connection. Error Message – ✽ Displayed when the amount of resin or hardener is Hardener residual quantity insufficient. / Resin residual quantity ✽ Replenish the resin, hardener. 50/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

  • Page 51: Inspection And Measures

    Check for abnormal vibrations or abnormal noises on the bearing part. Fastening condition of the fixed parts and joints in the equipment Other Checks Periodically Joined and tightened condition of wiring Arrangement condition around the equipment 51/51 2021/02/20 Copyright © 2021 by TAEHA CORP. All Rights Reserved...

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