Chapter 1. Safety and Warranty Information Chapter 1. Safety and Warranty Information 1.1 Safety Warnings The EQ-400 system is a Class 4 Laser Product. All appropriate laser safety measures should be in place before operating the system. Consult your facility's laser safety officer. Laser protective eyewear should be worn at all times while operating the system.
Chapter 1. Safety and Warranty Information Lighted UV warning lights and signs posted on doors to lab areas may help prevent accidental exposure. WARNING The EQ-400 system LDLS controller utilizes an internal Class 4 IR laser capable of causing severe injury to eyes or skin. Do not open or attempt to service this unit. Contact Energetiq regarding any problems with the unit.
Chapter 1. Safety and Warranty Information There are no user-serviceable parts inside the EQ-400 system. For any problems encountered during operation, please contact Energetiq for assistance. If there is a component failure, do not attempt to open the LDLS controller or lamp head enclosure of the EQ-400 system. ...
Chapter 1. Safety and Warranty Information 1.4 Labels and Safety Notifications The following safety labels appear on the product. The figure EQ-400 System Label Locations shows the location of each label on the EQ-400 system. 1. Manufacturer’s Identification Label – gives the manufacturer’s name and address, and the model, serial number, and date of manufacture of the system. 2. Hazard Warning Label – indicates that a laser hazard is present. 3.
Chapter 1. Safety and Warranty Information Figure 1. EQ-400 System Label Locations 1.5 Safety Interlocks The EQ-400 system is equipped with interlocks to prevent operation of the device when any of the following conditions are present: 1. Lamp bulb is not properly installed in the lamp head. 2. The laser fiber is not properly connected to the lamp head. 3.
Chapter 1. Safety and Warranty Information 1.7 Correct Disposal of the Unit When the EQ-400 system has finally been removed from service, observe all local environmental regulations for proper disposal. 1.8 EMC Compliance Standards • IEC 61326-1 Emission Limits: CISPR 11, Group 1, Class A • Immunity Requirements: Table 2 • Performance Level: ◦...
Chapter 2. System Description Chapter 2. System Description 2.1 System Overview The EQ-400 system is a broadband lamp system for use in a wide variety of applications. The lamp bulb produces high brightness, broadband light from deep ultraviolet (UV) wavelengths through visible and beyond. The output is very stable, and the system has a long lifetime before any service is required. A simple control interface ensures ease of use.
Chapter 2. System Description Figure 2. EQ-400 System The following subsections provide descriptions of the system components and controls and give an overview of their functions. 2.2.1 Controller The controller contains the following components: • Key Switch • Operation Switch •...
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Chapter 2. System Description 1. Key Switch The key switch enables or disables operation of the lamp head. The key switch must be in the ENABLE position for the lamp to operate. The key can only be removed in the DISABLE position. 2.
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Chapter 2. System Description LED Label Meaning (when lit) One of the following has occurred in the lamp head: 1. Control cable not connected properly 2. Lamp head internal temperature too high LAMPHOUSE INTERLOCK 3. Laser fiber not correctly connected 4.
Chapter 2. System Description 2.2.2 Lamp Head The lamp head contains the following components: • Lamp Output Window • Laser Collimator • Nitrogen Purge Inlet/Outlet • Cooling Fluid Inlet/Outlet • Lamp Head Control Port • Laser ON Indicator Figure 4. Lamp Head Components ...
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Chapter 2. System Description 3. Nitrogen Purge Inlet/Outlet The nitrogen purge inlet/outlet fittings are for the required nitrogen purge gas. 4. Cooling Fluid Inlet/Outlet The cooling fluid inlet/outlet fittings are for the required cooling fluid. 5. Lamp Head Control Port This port is used to provide various power and control signals to/from the LDLS controller.
Chapter 3. System Specifications and Requirements Chapter 3. System Specifications and Requirements 3.1 Physical Specifications Dimensions (H x W x D) • Lamp Head: 151 x 149 x 157 mm (6 x 5.9 x 6.2 in) • Controller: 133 x 483 x 583 mm (5.3 x 19.0 x 23.0 in) Weight • Lamp Head: 2.7 kg (6.0 lbs) • Controller: 18.8 kg (41.5 lbs) 3.2 Remote Interface Specifications Digital Inputs •...
Chapter 3. System Specifications and Requirements ◦ Lamp Head Fittings: 8 mm Swagelok. 3.4 Environmental Requirements Operating • Ambient Temperature: 15–35 °C. • Relative Humidity: Non-condensing, 80% max. for temperatures up to 31 °C, decreasing linearly to 50% max. at 35 °C. • Pollution Degree: Pollution Degree 2 (normally only non-conductive pollution; occasional, temporary condensation possible).
Chapter 4. Installation Chapter 4. Installation 4.1 Unpacking the System Upon arrival, inspect all parts of the EQ-400 system for completeness and damage incurred in shipping. Use care when unpacking to avoid damaging the laser fiber optic cable. If any part is missing or appears damaged, contact Energetiq immediately. Do not attempt to substitute any parts. ...
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Chapter 4. Installation Qty Item Description Picture Interconnecting cable from lamp head to LDLS controller (9 pin mini D- sub) AC Power Cable – AC Power Plug (differs by country) – Chiller Tubing Kit – EQ-400 Operation Manual 20 of 36 ...
Chapter 4. Installation 4.3 Installation Procedure The following section details how to install the EQ-400 system. Caution: It is recommended the lamp be connected to a beam pipe. For any other use, configuration shielding is strongly recommended. The beam should always be enclosed in an appropriate beam pipe, tube, or enclosed space and purged with nitrogen.
Chapter 4. Installation 4. Connect the laser fiber optic cable from the LDLS controller to the lamp head as follows: a. Remove the plastic cap from the end of the laser collimator. b. Inspect the collimator lens for dust or contamination. c. Carefully insert the collimator and bracket into the socket in the lamp head. d.
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Chapter 4. Installation Table 4. I/O Port Pin Assignments Description Pin # Details Commands (Inputs) LAMP OPERATE OPERATE REQUEST, apply +5V (referenced to digital common) to initiate ignition EXTERNAL EXTERNAL INTERLOCK, apply +5V (referenced to digital common) to close interlock INTERLOCK and allow operation Status Indicators (Outputs) LAMP ON Pulled to digital common when ON LASER ON Pulled to digital common when ON LAMP MODULE...
Chapter 4. Installation 4.4 Chiller Information The EQ-400 system system requires a chiller to maintain the cooling requirements in 3.3 Utility Requirements. For your convenience, Energetiq offers a suitable chiller produced by SMC Corporation. You may also choose to procure a chiller directly through your local SMC Corporation representative (SMC PN HRS018-A-10-T). Table 5. Energetiq Chiller Kit Details Description EQ-400-CHILLER-KIT EQ-400 Chiller with Tubing Kit ...
Chapter 5. Operating the System Chapter 5. Operating the System 5.1 Starting the System Caution: Once the EQ-400 system is properly set up , verify that all personnel that will be in contact with the system are aware of the potential hazards involved as described in Chapter 1. Safety and Warranty Information. It is the responsibility of the user to verify that the EQ-400 system is safely being used.
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Chapter 5. Operating the System Assuming that the fault or interlock condition no longer exists, the EQ-400 system can then be restarted by turning the switch to the OPERATE position. If a fault occurs while the EQ-400 system is not operating (switch in the OFF position), the switch must be turned to OPERATE and then back to OFF to clear the fault. The lamp can then be started normally by turning the switch back to OPERATE. EQ-400 Operation Manual 27 of 36 ...
Chapter 6. Maintenance Chapter 6. Maintenance 6.1 Lamp Bulb Replacement If a bad lamp bulb is suspected in the EQ-400 system, contact Energetiq for more information on having the lamp bulb replaced. EQ-400 Operation Manual 28 of 36 ...
Chapter 7. Troubleshooting Chapter 7. Troubleshooting If any errors are detected, an LED indicator will be lit on the front panel indicating the source of the fault. The below table describes the fault conditions and possible remedies. ...
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Chapter 7. Troubleshooting Indicator Fault Condition Possible Remedies 1. Ensure that the cable is plugged Control cable not connected in and retaining screws are LAMPHOUSE INTERLOCK properly tightened at both ends (lamp head and controller). 1. Ensure that the collimator bracket is seated in the lamp head, LAMPHOUSE INTERLOCK Laser fiber not connected properly and the screws are properly tightened.
Appendix A. RS-485 Interface Commands and Pin Assignments Appendix A. RS-485 Interface Commands and Pin Assignments The RS-485 serial interface is provided for user adjustment of laser operating power, in order to increase or decrease light output. The EQ-400 system is shipped with the laser power set to a factory default value of 100% of full scale power.
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Appendix A. RS-485 Interface Commands and Pin Assignments Command Character Function Reply from EQ-400 system Query lamphouse temperature LH temp = XX.X degC Query system status. Returns a 16-bit decimal number representing the present system 00000 to 65535 status. See below for bit mapping.
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Appendix A. RS-485 Interface Commands and Pin Assignments Bit # Definition Laser current source: 1 = fault, 0 = OK Lamphouse temperature: 1 = overtemperature, 0 = OK PCU temperature: 1 = overtemperature, 0 = OK Lamphouse interlock: 1 = open, 0 = OK External interlock: 1 = open, 0 = OK PCU cover interlock: 1 = open, 0 = OK ...
Appendix C. Revision History Appendix C. Revision History Table 10. Revision History Date Revision No. Author Description Compliance label updates. Updated Declaration of Conformity. 06/23/2023 Eric Burz Minor edits. Reformatted document using new template for Energetiq product 11/11/2024 Eric Burz manuals.
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