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1573 Savoie
C. P . 4 Plessisville, Qc.
G6L 2Y6
TEL: 819-362-7207
FAX: 819-362-2045
www.leclerclooms.com
info@leclerclooms.com
Loom Prepared by:_____________
Inspected by:_________________
Date:____________________
NILUS 4 s
27"
1025-0027
36"
1025-0036
45"
1025-0045
60"
1025-0060
On receiving the loom, unpack and lay
out the loom components.
Do NOT discard any packing material until all
parts are inventoried.
Check the parts received against the
parts list on pages #2 to #7 of the assembly
instructions. Report any discrepancies to
Leclerc immediately.
To assemble this loom, a minimum of 2
people are needed but it is recommended
you use 3.
1
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Summary of Contents for Leclerc Looms NILUS 4 s
- Page 1 NILUS 4 s 27" 1025-0027 1573 Savoie 36" 1025-0036 C. P . 4 Plessisville, Qc. G6L 2Y6 TEL: 819-362-7207 45" 1025-0045 FAX: 819-362-2045 www.leclerclooms.com 60" 1025-0060 info@leclerclooms.com On receiving the loom, unpack and lay out the loom components. Do NOT discard any packing material until all parts are inventoried.
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Page 2: Parts List
PARTS LIST 1 right-hand side 1 left-hand side New: Stabilizing post pre-installed Note for Leclerc in French : Faire les petit trous dans les montants pour les baguettes d’encroix. Mettre les blocs de boite à marmousset et le support de contremarche. Re-faire le trou supérieur avant du bloc droit de la boite à... - Page 3 2 breast beams (34 5/8", 43 ½", 52 5/8", 68 1/8") 3" 1 left sword (33 1/8”) 1 right sword (33 1/8”) Vérifier que les bagues entre bien dans les pattes et traverses 1 cloth (front) beam (29½", 38½", 47 5/8", 62 9/16") Avec Bagues (Bushings) 1 warp (back) beam (29 11/16", 38½", 47 5/8", 62 9/16")
- Page 4 4 shafts 10½” 6 treadles with extension 1 treadle support 1 treadle support with treadle rod 19 ½" with 1 treadle push nut + 1 more treadle set push nut 7/16" 1 Crank 1 reed 2 lease sticks 4 warp rods...
- Page 5 3 screwdrivers (Black, Red and Green) 1 adjustable wrench 1 set of 6 treadle hooks 7” # 3000-4521 1 sets of 12 treadle cords 7” #3000-7011 1 boat shuttle (Reg.) 12 plastic bobbins 4" 1 threading hook 2 pkg of cords (5 yds each) 1000 heddles (36”...
- Page 6 8½" 4 lams 5/8" 27" = 14 27" = 23¾" 9/16" Note pour Leclerc: 36" = 19 36" = 28¼" 1/16" Toujours vérifier si le crochet à ros passe bien 45" = 23 45" = 32¾" 9/16" dans les trous des contremarches. 60"...
- Page 7 Machine bolts 4 X - 3/8" x 5" 1 X - 1/4" x 4" Carriage Bolts 2 X - ¼" x 2½" 1" 6 X - 5/16 x 2½" 2 X - 5/16" x 2¼" 4 X - 3/8” 2" 9 X - 5/16”...
- Page 8 Place right-hand side A of the loom on its front. Insert the tenon of lower cross-member B into the lower front mortise of right-hand side A. NOTE: The lower front cross-member has two holes drilled through it which are used to affix the treadle set. Using the wrench supplied with the loom, affix cross-member B with a 3/8”...
- Page 9 After having placed the left-hand side D of the loom on its front, repeat the previous procedure again using the same tools, same bolts, same washers and nuts.
- Page 10 ATTENTION: Application of soap to the screws will make their insertion easier. Round-headed Screw No 12 1½” Round_headed Screw No 14, 3” (X 4) Using four 1½” (40 mm) round-headed screws No 12, affix back cross-member E to back posts C and D.
- Page 11 Unfold the back section of the loom and lock it in place with metal hooks A. Insert a ¼” x 2½” carriage bolt into the holes of the uprights. The nylon washer is already installed in the upright. Fasten the bolt with a ¼” wing nut. Be sure that the stabilizing posts are open and flat on the floor.
- Page 12 Make sure the 2 stabilizing post (C) are flat on the floor. Insert the ¼ "x 2½" carriage bolts into the holes in the stabilizing post. Screw the 2 hooks (B) on each side and secure by tightening the ¼ wing nuts.Complete the installation by fixing the back stabilizing cross-member (D) using the 4 X # 14 - 3"...
- Page 13 Affix treadle set B to lower front cross- member C. Insert the 5/16” x 2½” bolts from under the cross-member. Hammer the carriage bolt inside the hole so it will lock while you will screw the square nuts. Secure them with the square nuts in the top of the metal treadle support.
- Page 14 Slide jack box B along the middle posts A, from bottom to top, and affix it to blocks C us- ing eight 1½” (40 mm) round- headed screws no. 12. (Fig. 8) Note: the top right front hole have been drill at an angle to make the installation easier.
- Page 15 Install the heddles in the shaft frames. (see “WARP AND WEAVE” on page 10) Slide shaft frames G between dividers F. The shaft frames must rest on the plastic supports of the jacks (harness guides). The Leclerc Logo must be on top, facing the front of the loom.
- Page 16 NOTE: Hammer the head of the carriage bolt inside the hole 2¼” Using 5/16” x ” carriage bolts, affix swords to lower front cross-members Insert the bolt from the inside into the lower hole 1- Place a 5/16” steel washer between the cross-member and the sword.
- Page 17 Using two (2) 5/16” x 2½” (8 mm x 65 mm) carriage bolts, two 5/16” (8 mm) steel washers, and two square nuts, affix batten sley C to the lower holes of swords A and B. (Fig. 13) NOTE: The batten sley does not have polyvinyl bumpers but it has a shuttle race. Using two 5/16”...
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Page 18: Brake Adjustment
WARP BEAM INSTALLATION Hold the circular wire brake shoe A slightly to the rear of the loom, but do not unroll it. Insert the brake drum B into the wire brake shoe A. Then, install the ends of the warp beam C into the grooves of the back posts. - Page 19 Fig. 17 Fig. 16 Using metal rod E, join treadle C to lever D. First insert the double-cornered end of the metal rod into lever D; then insert the other end of the metal rod into treadle C while the treadle is depressed.
- Page 20 Place the reed between batten sley C and handtree D. (Fig. 20) When the wing nuts are loose, the batten handtree can slide vertically in the sword slots. The reed must then be secured between the batten sley and handtree by tightening the wing nuts. If the batten does not touch the two bumpers equally, loosen the bolts of the batten sley and handtree and exert...
- Page 21 Install take-up motion handle E on the axle end of cloth beam F (on the same side as the ratchet gear). Ratchet pawl G of the take-up motion handle must lifted up. (Fig. 21) Open beam latches H and place the beam ends in the slots J of the upper side cross- members K and L.
- Page 22 CAUTION: Be careful when removing the front or rear breast beams of the loom. After lifting on one side, be careful not to lift it too much or move it forward or back- ward before lifting the opposite side. Moving it even an inch too much can cause wood to crack and it can not be repaired.
- Page 23 FOLDING LOOM AND BEAMING: Release the brake by depressing treadle C and by locking it down with catch G. Release the 4 metal hooks and fold the back of the loom. WEAVING: To advance the warp, depress brake treadle C and turn cloth beam H at the same time.
- Page 24 FIRST TREADLE TIE-UP Select any treadle and tie the Lams to the Treadles using the 7” cords supplied with the loom. Take the threading hook to help pass the cord through each hole of the lam. Threading Hook Slide the Treadle Hook through the Screw Eyes and Cord Loops.
- Page 25 Fig. 30 Affix screw eyes F to the holes inside middle posts G. Pass a string C through the holes at each side of the lease sticks D and tie them to the screw eyes and to the thread beam A.The lease sticks will be held at the right height and distance for easy threading. (Fig. 30)
- Page 26 All jack type Leclerc Looms. Instructions on how to keep your loom in good working condition In the grooves and in the joint The friction between the metal pieces M, the spring pin of the jacks and the S Hook may produce unpleasant noise that can be eliminated by spraying silicone spray in the indi- cated area.
- Page 27 If the loom is equipped with a sectional warp beam, affix the rake-like pieces (following the instructions supplied with the sectional warp beam) and do the following instructions on the cloth beam only. If the loom is not equipped with a sectional warp beam, affix the apron to the warp beam with tacks and do the following procedures on the warp and cloth beams.
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