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Summary of Contents for Omega J1065
- Page 1 OPERATORS MANUAL J1065 SINGLE TOGGLE JAW CRUSHER OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
- Page 2 All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from OMEGA CRUSHING & SCREENING. All data and information in this manual may be changed without further notice. Reservation for misprints.
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Page 3: Certificate Of Conformity
CERTIFICATE OF CONFORMITY Supply of Machinery Safety Regulations 98/37/EC CRUSHER SERIAL NO: PRODUCTION DATE: QUALITY APPROVAL BY: _______________ Issued Declaration of Conformity on next page. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... - Page 4 98/37/EC Machinery 2004/108/EC EMC Name of manufacturer or supplier Omega Crushing & Screening Full postal address including country of origin Unit 9a Drumquin Road, Castlederg, Northern Ireland, BT81 7PX Description of product SINGLE TOGGLE JAW CRUSHER Name, type or model, batch, or serial number...
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Page 5: Table Of Contents
DESIGN ................................15 SHIPPING WEIGHTS ............................15 FRAME ................................15 5.3.1 ON MOBILE CHASSIS/FIXED STEEL STRUCTURE ..................15 5.3.2 ON A CONCRETE FOUNDATION ....................... 15 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... - Page 6 SWING JAW FACE SERVICE ............................22 SPARE PARTS ..........................23 JAW ASSEMBLY MAIN PARTS .......................... 23 SWING JAW ASSEMBLY (ITEM 1) ..........................24 J1065 CRUSHER BOX ASSEMBLY (ITEM 2) ........................27 9.1.1 FIXED JAW MOUNTING (ITEM 8) ......................28 9.1.2 TOGGLE WEDGE ASSEMBLY (ITEM 13)....................
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Page 7: Introduction
1.0 INTRODUCTION Omega crushing & Crushing put safety first. Operator safety is at the forefront of the design of our machine. Please adhere to all safety instructions in this manual and familiarise yourself with the safety decals and machine layout. -
Page 8: Intended Use
Where the machine is supplied for incorporation into machine/equipment designed, supplied, and located by others, OMEGA CRUSHING AND SCREENING cannot be aware of hazards that may be present or might occur and therefore accept no liability for addressing or resolving these issues. -
Page 9: Safety Warning Symbol
• Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 10: Personal Protective Equipment
Before attempting to operate the machine, DO read, fully understand, and observe the contents of this manual. Also, any other relevant manual for other equipment incorporated in the machine, OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX... -
Page 11: Hydraulic And Pneumatic Safety
Return idler roller guards should be checked for wear/damage during routine maintenance. The gap between the guard and the idler roller should not exceed 6mm. Contact your local OMEGA CRUSHING AND SCREENING dealer to obtain an approved replacement. DO check frequently the stability of the machine. The chassis SHOULD NOT have undue vibration during operation. -
Page 12: Maintenance Safety
Carry out maintenance and repair work only if the portable/mobile machine is positioned on stable and level ground and has been secured against inadvertent movement and buckling. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX... -
Page 13: Technical Details
5.0 TECHNICAL DETAILS 5.1 GENERAL DESCRIPTION The Omega single-toggle jaw crusher is a machine used to reduce rock to a size suitable for the next stage of processing required. Technically referred to as reciprocating-pressure breakers, jaw crushers employ beam and short-column loading of two crushing surfaces set at a small angle, one fixed, and the other moving. -
Page 14: Machine Specification
If is Toggle block moved 10mm, setting will change by: 16.5mm 195mm/7.7” Total Setting Adjustment Range: Hydraulic Tension Rod 70bar/1015psi Nominal Working pressure on Rod side of cylinder OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 15: Machine Dimensions
5.3 MACHINE DIMENSIONS OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 16: Installation
For installing on a concrete foundation, make sure that the concrete has fully cured first. Scabble the concrete area where the crusher is to be mounted and clean any oil or grease away from concrete. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX... -
Page 17: Fitting Pulley And Flywheel
5. Repeat the procedure for the pulley/flywheel on the opposite side of the crusher. NOTE: If hand of drive required is different to how it has been ordered from Omega Crushing and Screening, in addition to swapping the flywheel/pulley handing, the wedge assembly must be reversed, and hydraulics must be swapped from one side of the crusher to the other. -
Page 18: Operation
Once operation commences, the belts should be tensioned until the slip ceases to exist when the motor is drawing maximum power. Omega Crushing and Screening recommend the use of a proprietary vee- belt tension tester to make sure the vee-belts have been fitted correctly. -
Page 19: Feeding
Blasting in confined spaces is a danger to equipment and must never be done. Serious damage can result, particularly to the shaft bearings and any such action may result in Omega Crushing and Screening warranty on the machine being withdrawn. - Page 20 CSS is being increased (larger gap between the jaw faces) the spring’s compressed length can be reset after adjusting the CSS. However, if the CSS is being decreased (smaller gap between jaw faces), it may be necessary to adjust the OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
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Page 21: Lubrication
A systematic inspection and maintenance program will enable the user to determine the overall wear rate of parts in the crusher and will indicate when worn parts should be replaced before the major repair job develops. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX... -
Page 22: Crusher Jaw Faces
“meshing” type, the peak to face measurement must be used as per dimension B NEVER OPERATE THE CRUSHER AT A CLOSED SIDE SETTING (CSS) SMALLER THAN 85MM AS EQUIPMENT DAMAGE MAY RESULT. OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 23: Maximum Acceptable Wear
OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX... -
Page 24: Spare Parts
10.0 SPARE PARTS While every effect has been made to ensure that parts and part numbers are correct, Omega Crushing and Screening reserve the right to update machines due to a policy of continuous improvement. 10.1 JAW ASSEMBLY MAIN PARTS... -
Page 25: Swing Jaw Assembly (Item 1)
CODE QTY. INNER BEARING 10-30-0010 OUTER BEARING 10-30-0008 SWING JAW SECURING BAR 103-18-23 WEDGE BOLT WASHER SEAT 201-60-222 J1065 MAIN SHAFT 103-18-03 SHAFT INNER LOCATION RING 103-18-06 JAW SHAFT LABARINTH SPACER 103-18-04 TAPER LOCK 10-30-0009 OUTER BEARING LOCKING RING 103-18-05... - Page 26 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
- Page 27 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
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Page 28: J1065 Crusher Box Assembly (Item 2)
J1065 CRUSHER BOX ASSEMBLY (ITEM 2) ITEM DESCRIPTION CODE QTY. CRUSHER FOOT 103-18-50-18 CRUSHER FOOT 103-18-50-19 CRUSHER FOOT 103-18-50-21 CRUSHER FOOT 103-18-50-22 CRUSHER SIDE PLATE 103-18-50-01 CRUSHER SIDE PLATE 103-18-50-02 SIDE PLATE SWING JAW MOUNTING 103-18-27 FIXED JAW MOUNTING 103-18-54... -
Page 29: Fixed Jaw Mounting (Item 8)
FIX JAW PLATE TENSION BAR SLEEVE 201-60-211 M16 PLAIN WASHER 10-36-0039 M16 X 40 HEX BOLT 8.8 10-36-0049 M18 X 55 HEX BOLT 8.8 10-36-0071 M18 WASHER 10-36-0070 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 30: Toggle Wedge Assembly (Item 13)
M20 PLAIN WASHER 10-36-0051 M20 X 160 HEX BOLT 8.8 10-36-0057 WEDGE RAM PIN 201-60-240 40MM EXTERNAL CIRCLIP DIN 471 - 40 x 1.75 10-36-0020 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 31: Toggle Seat Assembly (Item 12)
M10 X 35 8.8 BOLT 10-36-0099 TOGGLE WEDGE SLIDER PAD 103-18-50-08 TOGGLE WEDGE SLIDER PAD 103-18-50-06 M10 PLAIN WASHER 10-36-0056 M16 X 50 CSK 8.8 BOLT 10-36-0198 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 32: Motor Mount Assembly
M24 X 220 HEX BOLT 8.8 10-36-0042 M24 X 110 8.8 HEX BOLT 10-36-0041 PULL ROD COVER PLATE 103-18-34 M16 X 45 HEX BOLT 8.8 10-36-0069 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... - Page 33 DRIVR PULLEY 10-46-0001 MOTOR FLANGE PLATE TOP 103-118-83 MOTOR FLANGE PLATE BASE 103-118-84 M10 PLAIN WASHER 10-36-0056 M10 X 25 8.8 HEX BOLT 10-36-0036 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
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Page 34: Pull Rod Assembly (Item 4)
INTERNAL CIRCLIP Ø62 DIN 472 - 62 x 2 10-36-0025 40MM EXTERNAL CIRCLIP DIN 471 - 40 x 1.75 10-36-0020 PULL ROD END COVER 201-60-299 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com... -
Page 35: Guard Assembly (Item 5)
QTY. DRIVE SIDE GAURDS 103-18-701 NON-DRIVE SIDE GAURDS 103-18-702 GAURD CENTRE BRACE 103-80-716 M12 PLAIN WASHER 10-36-0031 M12 NYLOCK 10-36-0030 M12 x 35 10-36-0063 OMEGA CRUSHING & SCREENING 9A ENTERPRISE PARK | DRUMQUIM ROAD | CASTLEDERG | BT81 7PX www.omegacrusher.com...
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