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Summary of Contents for Jung K Series
- Page 1 BETRIEBSANLEITUNG OPERATING INSTRUCTIONS TANDEMFAHRWERKE SERIE K & G TANDEM TROLLEYS K & G SERIES JUNG-HEBETECHNIK.DE...
- Page 2 Notizen / Notes / Notas / Notes / Note / Aantekeningen...
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Page 3: Table Of Contents
5.3.1 Trolley clearance 5.4 Lifting load 5.4.1 General 5.4.2 Lifting operation 5.5 Moving load 5.6 Unloading load 6. Care/maintenance/repair 6.1 Greasing the bearings 6.2 Repair 7. Warranty 8. Declaration of incorporation © JUNG Hebe- und Transporttechnik GmbH - 27 -... -
Page 4: Description
It is not allowed to transport people or animals with the tandem trolleys. - 28 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 5: General Safety Instructions
• No objects may lie under the transport load. • Communication must be ensured between all persons involved in the lifting and transport operation, particularly if eye contact between these persons is interrupted. © JUNG Hebe- und Transporttechnik GmbH - 29 -... -
Page 6: Technical Data
JTLB 30 G (rotary plate or twistlock system) Load 30 000 Installation height 180/ Twistlock 215/300 Weight JFB 30 G (support surface or twistlock system) Load 2 x 15 000 Installation height 180/ Twistlock 215/300 Weight - 30 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 7: Overview
Tandem trolleys, K and G series 3. Overview 3.1 JTLB 14 K with rotary plate Item number Designation Towing bar Steering gear unit Tie rod Draw bar © JUNG Hebe- und Transporttechnik GmbH - 31 -... -
Page 8: Jtlb 14 K And Jfb 14 K With "Weld-On Cone" System
Trolley unit Connecting rod The "weld-on cone" system means a form fit between the trolleys and containers without an additional locking mechanism for the steering gear and trolleys of the K series. - 32 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 9: Jtl 20 G And Jfb 20 G With Support Plate
Tandem trolleys, K and G series 3.3 JTL 20 G and JFB 20 G with support plate Item number Designation Towing bar Steering gear unit Tie rod Draw bar Trolley unit Connecting rod © JUNG Hebe- und Transporttechnik GmbH - 33 -... -
Page 10: Jtl 20 G And Jfb 20 G With Twistlock System
Connecting rod The twistlock system means a form fit and traction between the trolleys and containers with an additional locking mechanism for the steering gear and trolleys of the G series. - 34 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 11: Installation
> Push the draw bar (4) into the tie rods (1) and fix in place with screws (3). > Mount the towing bar (5) on the draw bar (4) and fix in place with bolts (6). © JUNG Hebe- und Transporttechnik GmbH - 35 -... -
Page 12: Jtlb 30 G With Twistlock System
> Push the draw bar (7) into the tie rods (1a/1b) and fix in place with screws (6). > Mount the towing bar (8) to the draw bar (7) and fix in place with bolts (9). - 36 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 13: Jfb 30 G With Twistlock System
> Push through the connecting rods (1) in mounts of the trolley cassettes (2) and fix in place with screws (3). > Mount the towing bar (8) to the draw bar (7) and fix in place with bolts (9). © JUNG Hebe- und Transporttechnik GmbH - 37 -... -
Page 14: Jfb 14 K With "Weld-On Cone" System
> Measure the required width for the trolley on the load. > Fold out connecting rod (1). > Push through the connecting rod (1) in the mounts of the trolley cassettes (2) and fix in place with screws (3). - 38 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 15: Optional Accessories: Removable Handle
> Replace the existing handle (2) with bolts (3) and fix in place with the locking ring (1). > Mount the removable handle (4) to the towing bar and fix in place with screw (5). © JUNG Hebe- und Transporttechnik GmbH - 39 -... -
Page 16: Operation
5.2.1 Selection of suitable jack NOTE To lift the load safely, it is recommended to use hydrau- lic JUNG jacks. The operating instructions for jacks must be observed for correct selection and operation. The following formula can be used for the selection... - Page 17 1 mm ≤ > Determine pressure 2 in the same way. Pressure = 70 bar Different pressures are indicated on the jacks. This means that the centre of gravity is off-centre. © JUNG Hebe- und Transporttechnik GmbH - 41 -...
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Page 18: Selection Of A Suitable Trolley
A load of 6000 kg and centred centre of gravity results in a load of 1500 kg for each support point of the trolley cassettes. > Make a sketch to graphically define the length of the centre of gravity. - 42 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 19: Trolley Clearance
The trolleys must be set up on an even, clean, horizontal, slip-proof floor with a sufficient load-bearing capacity. There is a maximum floor clearance of 30 mm due to the construction. © JUNG Hebe- und Transporttechnik GmbH - 43 -... -
Page 20: Lifting Load
Only lift the Always wear your personal protective load after doing this. equipment; see page 5. Make sure you handle the devices properly. - 44 - © JUNG Hebe- und Transporttechnik GmbH... - Page 21 When using tandem trolleys with a twistlock system, the twistlock system must be closed on all steering gears and trolleys. Designation These systems are especially suitable for transporting Trolley with twistlock system containers. Steering gear with twistlock system © JUNG Hebe- und Transporttechnik GmbH - 45 -...
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Page 22: Lifting Operation
> Push in the toe (3) at a suitable height on the jack and fix it in place with the bracket (2). > Remove jacks. > Apply jacks at the load. - 46 - © JUNG Hebe- und Transporttechnik GmbH... -
Page 23: Moving Load
> Travel the route manually or using a suitable towing vehicle to the desired location. 5.6 Unloading load > Unload the load in the reverse order to lifting at the desired location; see page 44. © JUNG Hebe- und Transporttechnik GmbH - 47 -... -
Page 24: Care/Maintenance/Repair
> Grease the bearings of the tandem trolleys at least once a year. 6.2 Repair Necessary repairs are carried out by JUNG according to a cost estimate, at short notice and at a reasonable price. Contact details can be found on the back of the operating instructions. -
Page 25: Warranty
You will receive a five-year warranty for the tandem trolleys, under the observance of the respective conditions. Making changes to the device during the warranty will void the warranty, unless the manufacturer has given you written permission to do so. © JUNG Hebe- und Transporttechnik GmbH - 49 -... -
Page 26: Declaration Of Incorporation
Applying the directives of the EC Council: 2006/42/EC We hereby declare that the design of the above devices (execution type), make JUNG, is intended for connection of a machine to other machines, and that their startup is prohibited until it has been ensured that the machine to be connected with the above-mentioned device (execution type) complies with the following provisions: Applied harmonized standards, particularly DIN EN ISO 12100:2010. - Page 27 Notizen / Notes / Notas / Notes / Note / Aantekeningen...
- Page 28 Beratung, Service und Verkauf: Consulting, sales and service: Unser Logo und der Name JUNG sind in der EU, in den USA Our logo and brand name „JUNG“ are registered as trade- und in China unter folgenden Nummern geschützt: marks in the EU, US and China with register numbers: EU: Logo Nr.
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