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Solar Cable Connector
PV-BN101A Solar Connector
Product Overview
PV-BN101A connectors use high quality materials that guarantee long-term reliability. Lower contact resistance and higher
current transfer capability ensure high product efficiency. PV-BN101A connectors have IP68 water-proof rating and can be
used in a wide operating temperature range from -40 °C to 90 °C.
Technical Data
Rated Voltage
Certification
Rated Current
Ambient temperature
Contact Resistance
Pollution Degree
Protection Degree
Fire Resistance
Rated Impulse Voltage
Locking System
Order Data
Part No.
Cable OD Range/mm
PV-BN101A-F1
PV-BN101A-F1-MH
PV-BN101A-F1-FH
4.7mm~6.0mm
PV-BN101A-MT
PV-BN101A-FT
PV-BN101A-F2
PV-BN101A-F2-MH
PV-BN101A-F2-FH
5.6mm~6.9mm
PV-BN101A-MT
PV-BN101A-FT
PV-BN101A-F6
PV-BN101A-F6-MH
PV-BN101A-F6-FH
6.9mm~8.7mm
PV-BN101A-MT
PV-BN101A-FT
www.leadergroup-cn.com
IEC 1500V\UL1500V
IEC 62852; UL 6703
35A/40A/45A/55A
-40 ℃ up to +90 ℃
≤0.25mΩ
Class II
Class II
UL94-V0
16KV
NEC Locking Type
Cable Cross Section
2
2
2.5mm
/4mm
14AWG/12AWG
4mm
2
/6mm
2
12AWG/10AWG
10mm
2
8AWG
info@leadergroup-cn.com
IEC 1500V
UL 1500V
-40 ℃ ~90 ℃
IP 68
Standard Package Unit
500 pairs / Carton
500 pcs / package
500 pcs / package
500 pcs / package or 2500 pcs / Reel
500 pcs / package or 2500 pcs / Reel
500 pairs / Carton
500 pcs / package
500 pcs / package
500 pcs / package or 2500 pcs / Reel
500 pcs / package or 2500 pcs / Reel
500 pairs / Carton
500 pcs / package
500 pcs / package
500 pcs / package or 2500 pcs / Reel
500 pcs / package or 2500 pcs / Reel
www.leadergroup-cn.com
UL: 6703
IEC: 62852
UL94-V0
UV Resistance
Description
Full Pairs
F2 Male Housing
F2 Female Housing
Male terminal
Female terminal
Full Pairs
F2 Male Housing
F2 Female Housing
Male terminal
Female terminal
Full Pairs
F6 Male Housing
F6 Female Housing
Male terminal
Female terminal
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Related Manuals for Leader PV-BN101A Seies
Summary of Contents for Leader PV-BN101A Seies
- Page 1 Solar Cable Connector PV-BN101A Solar Connector IEC 1500V UL: 6703 UL 1500V IEC: 62852 UL94-V0 -40 ℃ ~90 ℃ UV Resistance IP 68 Product Overview PV-BN101A connectors use high quality materials that guarantee long-term reliability. Lower contact resistance and higher current transfer capability ensure high product efficiency.
- Page 2 □ 1 pairs/package Connector □ * Customized options available, for more information, please contact LEADER GROUP sales team: info@leadergroup-cn.com Example: SCC-6mm-F2-B-500 means the Solar cable connector will match 6mm2 cable with 5.6~6.9 OD. The terminals will be packaged with plastic housing together.
- Page 3 LEADER Connector Installation Manual Connector 安装手册 文件编号 File No ： LEADER- A 版本 Version ： 2021 V5 日期 Date ： 2021.06.16 Remark1 ： The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these assembly instructions”...
- Page 4 The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by assembly instructions. LEADER will be exempted from any warranty if A4 connector was assembled or disassembled without following the User Manual.
- Page 5 2. 技术参数 Product Specifications 连接器系统 Connector system Φ4mm 额定电压 Rated voltage IEC 1500V&UL 1500V 25A （ 2.5mm / 14AWG ） 额定电流 Rated current @IEC （ 85 ℃） 35A （ 4.0mm / 12AWG ） 40A （ 6.0mm / 10AWG ） 额定脉冲电压 Rated impulse voltage 16KV 环境温度范围...
- Page 6 4.2 负极连接器 Negative Connector Housing 4.2 连接器 U 型端子尺寸 Type U Terminals 5. 组装 Assembled by machine 5.1 剥线 Stripping 剥线尺寸 Stripping size ： 6±0.5mm 5.2 铆接 Crimping www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 7 /12AWG 上 刀 尺 寸 Tool Size(Up) /12AWG 下 刀 尺 寸 Tool Size(Down) 典型电缆 铆接高度 铆接宽度 Cable Spec Crimping (H) REF Crimping (W) REF 2.1±0.1mm 4.1±0.1mm www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 8 5.3 线束组装 Cable Assembly 将铆接好的线束插入正极负极绝缘本体，直至金属件与本体啮合，轻轻拉动导线，检查金属件 是否啮合牢固。 Push the crimped terminal into the housing until they engage. Pull lightly on the lead to check that the metal part has engaged. 5.4 螺帽组装 Nut Assembly 在锁紧连接器螺帽时，定位治具须有导正结构 ( 治具见下图 ) ，方可使用。 When locking the nut of the connector, the positioning fixture shall be provided with aguide structure, see below figures.
- Page 9 装配好后需要检查负极 pin 针与负极本体的同轴度。要求圆心距 ≤1mm 。 Afterassembled, check the coaxiality of the negative pin and the negative body. Requirements of the center distance ≤ 1mm. 6. 人工安装 Manual Installation 工具要求 Requirements of Tools 6.1.1 剥线钳 Strip Tool 料号 P/N 钳口 Jaw 剥线范围...
- Page 10 料号 P/N 钳口 Jaw 铆接范围 Crimping Range 2.5mm 14AWG 上边 Top A2546 4.0mm 中间 Middle 12AWG 下边 Bottom 6.0mm 10AWG 6.1.3 塑料板手 Plastic Spanner 1 套 =2 片 ， 料 号 ： THB510-A; THB510-B 1 set=2pcs, P/N: THB510-A; THB510-B 6.1.4 工具箱 Tool Box 料号...
- Page 11 组装步骤 Assembly Steps （ 1 ） 剥 线 Stripping 剥离电缆绝缘层。 Strip the insulating layer of cable.L=6±0.5mm. 注意不要切断绝缘层下的线芯。 Be attention and not to cut off the wire core. (2) 铆接插针插套 Crimping pin and socket 首先，将金属端子放在铆接工具孔内，铆接孔朝外，调节背面的限位机构，使金属端子的 最外侧边缘与铆接工具齐平。 然后将剥好线的线芯插入金属端子铆接孔内，需确保所有芯线 都在孔内。需保证金属件和电缆线的同轴度。最后提拉铆接工具手柄，一直按到底，完成 铆接。铆接后线缆拉力参照下表。铜丝都要被包扎。 Firstly, the terminal is placed in the crimping tool jig, the jig faces outward, and the limiting mechanism of the back is adjusted so that the outermost edge of the terminal is flush with the crimping tool.
- Page 12 线缆规格 拔出力 Cable Cable pull-out specifications force 4.0mm / 12AWG ≥312N 6.0mm / 10AWG ≥356N 10.0mm / 8AWG ≥401N 16.0mm / 6AWG ≥450N （ 3 ）插入 Pushing 将铆接好的插头插入插座或插头的绝缘套，直至其齿合。轻轻拉动导线，检查金属件是否齿 合牢固。确认负极 pin 针和负极本体同轴。 Afterassembled, check the coaxiality of the negative pin and the negative body.
- Page 13 安 装 螺 帽 Install the cable gland （1） 先用手预拧紧，再用塑料扳手旋紧电缆螺帽。 First screw it by hands, then locktightly by plastic spanner. 扭力要求 螺帽参考间隙 型号 电缆外径范围 Type Cable OD range Screw Force torque Reference Nut Gap 5.6-7.0mm 0 ＜ X≤1.5 mm (REF) 3.5±0.5 N*m A4 Max 7 注意...
- Page 14 连 接 器 解 锁 Disconnecting 此插头连接，只能使用塑料板手工具解锁。 This connection can only beunlocked with plastic spanner. 8. 线缆状态 Cable Status 线缆接线 Connection of Cable 电缆根部建议保留 20mm 未折弯长度，以免因线缆折弯产生的外力引起连接器密封件变形。 In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation, the cable need keep at least 20mm straight length.
- Page 15 接合状态 The State after Connection 9. 包装方式 Packing 散件包装 Spare Parts Packing 一般每纸箱（ 590*390*200mm ）自封袋装 500 个正极连接器，自封袋装 500 个负极连接器。 500 个插针 和 500 个插套各装一小塑料袋。 Generally, there are 500 pcs positive connector housing, 500 pcs negative connector housing, 500 pcs male terminals and the 500 pcs female terminalsin one box. www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 16 10. 警告 Warning 10.1 耐化学品附表 Chemical Resistance Form 10.1.1 对产品有影响的常见化学品清单 Common Chemicals which Lead to Product Failure Easily. 化学品名 Chemical Name 测试结果 Test Result 润滑油 Lubricating oil 不兼容 Incompatible 防锈油 Rust-proof oil 不兼容 Incompatible 冲压油 Stamping oil 不兼容 Incompatible 黄油 Grease 不兼容...
- Page 17 Connector in the process of installation and use should not be collision, drag in the water, grass, and the ground to prevent the pollution of inside the connector before use, reduce the product performance. 11. LEADER 的连接器必须与 LEADER 指定的连接器，进行正、负极对插。 Connectors of LEADER brand must be connected with connectors appointed by LEADER. www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 18 东莞市绿德塑胶科技有限公司有权随时对本说明书中可能出现的打印错误，产品技术改进和创新等方面作出修改，这些改动恕 不另行通知。同时各语言版本翻译的 不详之处，请以中文版为准。 LEADER has the rights to make certain correction for the printing errors, improvements and innovation for the products, and there will be no prior notice when these changes happen. If there was any misunderstanding forthe version in different language, please regard Chinese version as the right one.
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