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LEADER Connector Installation Manual
Connector 安装手册
文件编号 File No ： LEADER- B
版本 Version ： 2021 V5
日期 Date ： 2022.06.12
Remark1 ： The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these
assembly instructions"
Remark2 ： This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70 Chapter 9, Table 10)
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Summary of Contents for Leader PV-BN101B
- Page 1 LEADER Connector Installation Manual Connector 安装手册 文件编号 File No ： LEADER- B 版本 Version ： 2021 V5 日期 Date ： 2022.06.12 Remark1 ： The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these assembly instructions”...
- Page 2 The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by assembly instructions. LEADER will be exempted from any warranty if A4 connector was assembled or disassembled without following the User Manual.
- Page 3 IP68 （ 1m ， 1h ） ， mated 防护等 级 Degree of Protection IP2X ， unmated 阻燃等级 Flame class UL94-V0 3. 产品选型表 Product Selection Form PV-BN101B Max Series: 系列光伏铜线连接器型号表 Connector Male Housing Connector Female Housing Male Terminal Female Terminal 连接器负极本体选型表...
- Page 4 4.2 负极连接器 Negative Connector Housing 4.2 连接器 U 型端子尺寸 Type U Terminals 5. 组装 Assembled by machine 5.1 剥线 Stripping 剥线尺寸 Stripping size ： 6±0.5mm 5.2 铆接 Crimping www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 5 /12AWG 上 刀 尺 寸 Tool Size(Up) /12AWG 下 刀 尺 寸 Tool Size(Down) 典型电缆 铆接高度 铆接宽度 Cable Spec Crimping (H) REF Crimping (W) REF 2.1±0.1mm 4.1±0.1mm www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 6 5.3 线束组装 Cable Assembly 将铆接好的线束插入正极负极绝缘本体，直至金属件与本体啮合，轻轻拉动导线，检查金属件 是否啮合牢固。 Push the crimped terminal into the housing until they engage. Pull lightly on the lead to check that the metal part has engaged. 5.4 螺帽组装 Nut Assembly 在锁紧连接器螺帽时，定位治具须有导正结构 ( 治具见下图 ) ，方可使用。 When locking the nut of the connector, the positioning fixture shall be provided with aguide structure, see below figures.
- Page 7 装配好后需要检查负极 pin 针与负极本体的同轴度。要求圆心距 ≤1mm 。 Afterassembled, check the coaxiality of the negative pin and the negative body. Requirements of the center distance ≤ 1mm. 6. 人工安装 Manual Installation 工具要求 Requirements of Tools 6.1.1 剥线钳 Strip Tool 料号 P/N 钳口 Jaw 剥线范围...
- Page 8 料号 P/N 钳口 Jaw 铆接范围 Crimping Range 2.5mm 14AWG 上边 Top A2546 4.0mm 中间 Middle 12AWG 下边 Bottom 6.0mm 10AWG 6.1.3 塑料板手 Plastic Spanner 1 套 =2 片 ， 料 号 ： TB0508-BK 1 set=2pcs, P/N: TB0508-BK 6.1.4 工具箱 Tool Box 料号...
- Page 9 剥离电缆绝缘层。 Strip the insulating layer of cable.L=6±0.5mm. 注意不要切断绝缘层下的线芯。 Be attention and not to cut off the wire core. (2) 铆接插针插套 Crimping pin and socket 首先，将金属端子放在铆接工具孔内，铆接孔朝外，调节背面的限位机构，使金属端子的 最外侧边缘与铆接工具齐平。 然后将剥好线的线芯插入金属端子铆接孔内，需确保所有芯线 都在孔内。需保证金属件和电缆线的同轴度。最后提拉铆接工具手柄，一直按到底，完成 铆接。铆接后线缆拉力参照下表。铜丝都要被包扎。 Firstly, the terminal is placed in the crimping tool jig, the jig faces outward, and the limiting mechanism of the back is adjusted so that the outermost edge of the terminal is flush with the crimping tool.
- Page 10 （ 3 ）插入 Pushing 将铆接好的插头插入插座或插头的绝缘套，直至其齿合。轻轻拉动导线，检查金属件是否齿 合牢固。确认负极 pin 针和负极本体同轴。 Afterassembled, check the coaxiality of the negative pin and the negative body. Requirements of the center distance ≤ 1mm. 安 装 螺 帽 Install the cable gland （1） 先用手预拧紧，再用塑料扳手旋紧电缆螺帽。 First screw it by hands, then locktightly by plastic spanner. www.leadergroup-cn.com info@leadergroup-cn.com...
- Page 11 Cable OD range 5.6-7.0mm 0 ＜ X≤1.5 mm (REF) 3.5±0.5 N*m PV-BN101B 注意 1 ：拧螺帽时，需保证电缆线与螺帽同心。 Remark1 ： Ensure the concentricity of cable and cable gland when screw cable gland. 注意 2 ：须确认负极 pin 针和负极本体同轴，再锁紧螺帽。 Remark2 ： Make sure the negative pin and the negative body are coaxial and then lock the nut.
- Page 12 此插头连接，只能使用塑料板手工具解锁。 This connection can only beunlocked with plastic spanner. 8. 线缆状态 Cable Status 线缆接线 Connection of Cable 电缆根部建议保留 20mm 未折弯长度，以免因线缆折弯产生的外力引起连接器密封件变形。 In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation, the cable need keep at least 20mm straight length. 备注：请参考电缆生产商的最小弯曲半径的详细要求。...
- Page 13 一般每纸箱（ 590*390*200mm ）自封袋装 500 个正极连接器，自封袋装 500 个负极连接器。 500 个插针 和 500 个插套各装一小塑料袋。 Generally, there are 500 pcs positive connector housing, 500 pcs negative connector housing, 500 pcs male terminals and the 500 pcs female terminalsin one box. 10. 警告 Warning 10.1 耐化学品附表...
- Page 14 2 ）产品在运输、仓库过程中，不可对产品进行过分承压、撞击等破坏产品行为； Products in the process of transportation, warehouse, cannot pressure too much on products and such as impact damage behavior; 3 ）产品在运输、仓库过程中，常温存储，应注意避光、防水、防尘等方面防护，以免降低产品性能 电站现场应特别注意； Products in the process of transportation, warehouse, should room temperature storage, avoid light, should waterproof, dustproof, and should be paid attention to protection, so as not to reduce product performance, pay special attention to product when in power station;...
- Page 15 东莞市绿德塑胶科技有限公司有权随时对本说明书中可能出现的打印错误，产品技术改进和创新等方面作出修改，这些改动恕 不另行通知。同时各语言版本翻译的 不详之处，请以中文版为准。 LEADER has the rights to make certain correction for the printing errors, improvements and innovation for the products, and there will be no prior notice when these changes happen. If there was any misunderstanding forthe version in different language, please regard Chinese version as the right one.
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