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RBC DODGE X2000 User Manual

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X2000 Gateway – On-Premise
User Guide

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  • Page 1 X2000 Gateway – On-Premise User Guide...

  • Page 2: Table Of Contents

    These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of printing. Please see dodgeindustrial�com for updated instruction manuals. TABLE OF CONTENTS 1 INTRODUCTION �������������������������������������������������������������������������������������������������������������������� 1 Acronyms ................................... 1 System requirements ..............................1 Tested OPC-UA client software ..........................

  • Page 3: Introduction

    INTRODUCTION This guide describes how to use the X2000 Gateway – On-Premise that supports EtherNet/IP in an Ethernet network industrial protocol and OPC Unified Architecture (UA) to collect data from OPTIFY sensors. This document guides you through setup configurations and ™ mapping sensors to OPC-UA or EtherNet/IP subsystems. The key performance indicator (KPI) values are: • Surface temperature •...

  • Page 4: Preliminary Steps

    PRELIMINARY STEPS 2�1 Log into dashboard Open your web browser (Google Chrome is recommended). Enter the assigned IP Address and press enter. Enter your username and password. For more information, please refer to the X2000 Gateway – On-Premise installation manual. Figure 1 - Login page 2�2 Dashboard view Upon logging into the gateway, the Status tab is displayed by default.

  • Page 5: Sensor Monitoring Management

    SENSOR MONITORING MANAGEMENT This gateway scans and captures Bluetooth Low Energy (BLE) advertising packets transmitted by OPTIFY sensors. The same sensor ® management is available on both the OPC-UA and EtherNet/IP tabs and allows users to execute the following actions: • Scan – show a list of active sensors within range of the gateway •...

  • Page 6: Adding Sensors To Monitoring List

    Figure 4 - EtherNet/IP page 3�1 Adding sensors to monitoring list From the OPC-UA or EtherNet/IP page: Click scan. Click add on the chosen sensor. Figure 5 - Add sensor to OPC-UA NOTE: To add a sensor on the EtherNet/IP page, you will also need to input the IP address of the PLC controller� MN7005...
  • Page 7 Figure 6 - Add sensor to EtherNet/IP After adding the sensors, the gateway will start to synchronize the sensors' clocks. Wait for the synchronization process to complete on all sensors and press OK. Figure 7 - Sensor clock synchronization MN7005...

  • Page 8: Deleting Sensors From Monitoring List

    3�2 Deleting sensors from monitoring list To delete sensors from the monitoring list: Select sensors in the monitoring list. Click delete. Figure 8 - Delete sensors Click yes. Figure 9 - Delete sensors confirmation 3�3 Refreshing monitoring list To change refresh rate in the monitoring list: Click on the drop-down list.

  • Page 9: Options Menu

    3�4 Options menu This menu will allow you to change units, swap EtherNet/IP operating modes between CIP and EtherNet/IP tag writing, restore old monitoring configurations, and export historical and configuration data. To access options: Click options. Figure 11 - Options selection To change units: Select imperial or metric from the drop-down list. Click save.
  • Page 10 To export files: Click export. Select configuration, last 24 hours history, last 7 days history, or debug logs. Figure 13 - Export files MN7005...
  • Page 11 To restore configuration: Click select file. Figure 14 - Select configuration file Locate the exported configuration file on your device and click open. Figure 15 - Open configuration file MN7005...

  • Page 12: Viewing Sensor Details

    Click restore. Figure 16 - Restore configuration 3�5 Viewing sensor details Once all sensors have been added, to view the sensor data within the OPC-UA or EtherNet/IP page: • Click on details for the desired sensor. Figure 17 - Sensor details selection Sensor details on the OPC-UA pages contains two tabs while the EtherNet/IP page contains one additional tab (three in total).

  • Page 13: Measurement Tab

    3�5�1 Measurement tab The measurement tab inside the OPC-UA page contains information specific to the sensor, such as the MAC address, the serial number, and the sensor parameters data from the last measurement performed. Figure 18 - Measurement tab The measurement tab inside EtherNet/IP contains the same information as the OPC-UA page, as well as an additional column based on the selected EtherNet/IP operation.

  • Page 14: Plc List Tab (Ethernet/Ip

    For selected EtherNet/IP tag writer operation, there is a PLC tag parameter. Figure 20 - PLC tag parameter For more information on how to change EtherNet/IP operation, please refer to section five of this guide. NOTE: To learn more about what each sensor parameter means, please refer to the OPTIFY Sensor user guide at: iiot-dodgeindustrial�swipeguide�com/guide/optify-sensor-user-guide 3�5�2 PLC list tab (only EtherNet/IP page)
  • Page 15 By default, the sensor measurement interval is one hour and the accelerometer range is auto. However, if the measurement interval and accelerometer range need to be changed, complete the following steps: Click on the settings tab. Click read. Figure 22 - Read sensor settings MN7005...
  • Page 16 Select desired measurement interval (from 15 minutes to 12 hours). Select desired accelerometer range (up to 16 g). Click write. Figure 23 - Write sensor settings MN7005...

  • Page 17: Firmware Version

    3.5.3.2 Firmware version In order to read the firmware version on the sensor: Click read. Figure 24 - Read firmware version MN7005...

  • Page 18: Enable/Disable Tri-Axis Data

    3.5.3.3 Enable/disable tri-axis data In order to collect tri-axis raw data from the sensor: Click read to check the current sensor setting. Figure 25 - Read sensor tri-axis status MN7005...
  • Page 19 Click toggle and wait for confirmation. Figure 26 - Change sensor tri-axis status MN7005...

  • Page 20: Synchronize Sensor Clock

    3.5.3.4 Synchronize sensor clock Synchronizing the sensors clock is critical for accurate measurement data. The gateway will sync a sensor clock when first adding the sensor, but if this fails or if measurements are showing the wrong time, please resynchronize the clock. Click sync sensor's clock. Figure 27 - Synchronize sensor's clock MN7005...

  • Page 21: Update Sensor Firmware

    3.5.3.5 Update sensor firmware In order to update sensor firmware: Click select file. NOTE: Contact Dodge IIoT technical support by phone at +1 864 284 5700 ext. 6 or email at engineering@support.dodgeindustrial.com to obtain the sensor firmware file. Figure 28 - Select file MN7005...
  • Page 22 Locate the sensor firmware file on your device and click open. Figure 29 - Select sensor firmware Click install. Figure 30 - Install sensor firmware MN7005...
  • Page 23 Wait for the new firmware installation to complete. Figure 31 - Finish installing firmware MN7005...

  • Page 24: Exporting Raw Sensor Data

    3.5.3.6 Exporting raw sensor data Raw sensor data can be exported to a .xlsx file for post-processing. To export: Select the get raw data button under sensor settings. Figure 32 - Select get raw data An Excel file will download. Depending on whether the sensor is set to one axis or tri-axis, this sheet will include different columns. Figure 33 - Raw data download MN7005...

  • Page 25: Replacing A Sensor With A New One

    3�6 Replacing a sensor with a new one In case of a dead battery or faulty sensor, purchase a new sensor. To replace the existing sensor with a new sensor, complete the following steps after commissioning the replacements following the instructions in the installation manual. Select replace in either OPC-UA or EtherNet/IP.
  • Page 26 Select submit and confirm the changes made. Click yes. Figure 36 - Replacement validation Once the sensors have been successfully replaced, a confirmation window will appear. Figure 37 - Replacement confirmation window MN7005...

  • Page 27: Opc-Ua Server Configuration

    OPC-UA SERVER CONFIGURATION 4�1 Before you begin Ensure that the OPC-UA clients can ping the gateway. 4�2 Connecting to OPC-UA clients There are many OPC-UA client software options available in the industry. For this user guide, Prosys OPC UA client is used. Launch Prosys OPC UA client application.

  • Page 28: Checking Sensor Parameters

    4�2�1 Checking sensor parameters Click on the triangle symbol to expand objects folder. Figure 40 - Objects folder Click on the triangle symbol next to the sensor number. Figure 41 - Sensor number MN7005...

  • Page 29: Monitoring Sensor Parameter

    Click on the name of the variable (e.g., rms). Figure 42 - Variables 4�2�2 Monitor sensor parameter Right-click on the chosen variable. Click monitor. Figure 43 - Monitor sensor parameter MN7005...

  • Page 30: Observing New Data Of A Sensor Parameter

    4�2�3 Observing new data of a sensor parameter To observe new data of a certain variable: Set publishing interval to 50. Click on checkbox on the graph column. Set show data for seconds to 3600. Observe new data in the rms tab. Figure 44 - Observing new data ETHERNET/IP CONFIGURATIONS 5�1 Changing EtherNet/IP operation...
  • Page 31 Select EtherNet/IP tag writer or CIP server, then click save. Figure 46 - Selecting EtherNet/IP writer Figure 47 - Selecting CIP server MN7005...

  • Page 32: Ethernet/Ip Tag Writer Operation

    5�2 EtherNet/IP tag writer operation Ensure EtherNet/IP tag writer operation is selected. Refer to section 5.1 of this user guide. 5�2�1 Viewing sensor details To view selected sensor details: Click details for selected sensor. Figure 48 - Viewing sensor details The measurement tab contains information specific to the sensor such as the MAC address, the serial number, and the sensor parameters data from the last measurement performed.

  • Page 33: Configuring Ethernet/Ip Tag Writer Inside Studio 5000

    PLC list tab contains information about configured IP addresses for PLC controller. Figure 50 - PLC list tab To add a new PLC controller to a specific sensor: Write IP address of PLC controller. Click add. Figure 51 - Adding new PLC controller to sensor 5.2.2 Configuring EtherNet/IP tag writer inside Studio 5000 Launch Studio 5000 and open existing project. Figure 52 - Open existing project MN7005...
  • Page 34 Navigate to controller tags, then navigate to edit tags. Figure 53 - Edit tags Copy PLC tags of specific sensor and create them. Name Data Type _xxxxxxxx_acc_rms DINT _xxxxxxxx_vel_rms DINT _xxxxxxxx_skin_temp DINT _xxxxxxxx_time DINT _xxxxxxxx_units DINT _xxxxxxxx_peak DINT NOTE: xxxxxxxx is the serial number of the selected sensor (example: _10015901_acc_rms). See example below with one sensor.

  • Page 35: Cip Server Operation

    Save the project. Upload tags when prompted. Figure 55 - Upload tags prompt Navigate to monitor tags. Figure 56 - Monitor tags 5�3 CIP server operation 5�3�1 Viewing sensor details Ensure CIP operation is selected. Refer to section 5.1 of this user guide. To view selected sensor details: Click details for selected sensor.

  • Page 36: Configuring Cip Server Inside Studio 5000

    Figure 58 - CIP measurement tab See table below with input array and their types. Parameter Input Array Type Serial Number I.Data[0] DINT Acceleration RMS I.Data[1] DINT Velocity RMS I.Data[2] DINT Surface Temperature I.Data[3] DINT Peak Acceleration I.Data[4] DINT Timestamp I.Data[5] DINT Units...
  • Page 37 Click on Logix tab. Select a PLC type, and type a name for the project in the name field. Click next. Figure 60 - Select PLC type and name new project Click finish. New instance of Logix designer will be opened. Figure 61 - New project configuration Choose select path button. Figure 62 - Select path MN7005...
  • Page 38 Select your controller. Figure 63 - Select controller Click download. Figure 64 - Download controller MN7005...
  • Page 39 After download is complete, the controller mode can be changed back to remote run. Click yes. Figure 65 - Setting remote run 10. When everything is ready, Logix designer shows "rem run" in the marked box. Figure 66 - Remote run confirmation MN7005...

  • Page 40: Create New Module

    5�3�3 Create new module Click go offline. Figure 67 - Go offline Right-click on Ethernet and choose new module. Figure 68 - New module MN7005...
  • Page 41 Find generic Ethernet module on the list. Select generic Ethernet module and click create. Figure 69 - Select generic Ethernet module Input the following data. Parameter Name Value Name Cassia IP Address 192.162.0.40 [1] Comm Data - DINT Input (Assembly Instance) Input (Size) 120 [2] Output (Assembly Instance)

  • Page 42: Inputs And Outputs Data

    Change requested packet interval to 200 ms and click OK. Figure 71 - Requested packet interval 5�3�4 Inputs and outputs data Double-click on the controller tags in the controller organizer. Figure 72 - CIP tags MN7005...
  • Page 43 Expand Cassia:I.Data. Figure 73 - Expanded CIP tags Click go online. Figure 74 - Go online MN7005...
  • Page 44 Download the project into the controller. Figure 75 - Download project Each tag value corresponds to each parameter position shown in sensor details, measurement tab of the EtherNet/IP page. Figure 76 - Measurement tab Figure 77 - Tag list MN7005...

  • Page 45: Converting Data

    5�3�5 Converting data Right-click on tasks/mainprogram and choose add new routine. Figure 78 - Add new routine Type "Conversion" in the name field. Select structured text from the type field drop-down menu. Figure 79 - New routine settings MN7005...
  • Page 46 Navigate back to controller tags. Go offline to create the following tags: Name Data Type vel_rms_divider DINT acc_rms_divider DINT skin_temp_divider DINT sensor1_serial_number DINT sensor1_acc_rms REAL sensor1_vel_rms REAL sensor1_acc_peak REAL sensor1_skin_temp REAL sensor1_units BOOL sensor1_time DINT Go offline to change data type. Figure 80 - Go offline Figure 81 - Controller tags MN7005...
  • Page 47 Double-click main program. Go to the configuration tab and select conversion for main and <none> for fault from the corresponding drop-down menus. Figure 82 - Main program configuration Click OK. Go to conversion and paste the following text into the conversion routine: vel_rms_divider := 1000; acc_peak_divider := 1000; acc_rms_divider := 2048; skin_temp_divider := 10;...
  • Page 48 Click save. Figure 84 - Save 10. Go online and download program to PLC. Figure 85 - Go online Figure 86 - Download program MN7005...

  • Page 49: Updating Gateway Firmware/Application

    11. Go to monitor tags tab and observe the converted values. • Acc_rms is in [g] rms unit • Vel_rms is in in [/s] or[ mm/s] • Skin_temp is in [°F] or [°C] • If units is 0 the system is [metric], if 1 the system is [imperial] •...

  • Page 50: Check Port Fowarding

    Figure 89 - Select file for upgrade Locate the provided file on your PC to update the router's firmware and click open. Figure 90 - Open firmware file Click upgrade to start updating the router's firmware and wait until the process has completed. Figure 91 - Upgrade gateway firmware 6�2 Check port forwarding Under the container tab, scroll down to the port forwarding configuration tab. Click on protocol, select TCP. In port dialogue, enter "61210" then apply. This is used to forward OPC-UA data to a different OPC-UA client. Figure 92 - Port forwarding configuration MN7005...

  • Page 51: Update Gateway Application

    6�3 Update gateway application NOTE: To download the newest X2000 – On-Premise Gateway application file, visit the link below. The application file will be under software in the literature tab� https://dodge.ptplace.com/productDetail/_pn=749923 From the top banner, select either the OPC-UA or EtherNet/IP tab. Click on options and export the configuration file (named "sensors.csv"). Save this file in an easily accessible location, as it will be used to reconfigure the gateway once the new application is installed.
  • Page 52 Reconnect to the gateway and navigate back to the container page. There should no longer be any apps installed on the gateway. If there are any apps present, reset the container again. Wait for the container status to be running and not installing before continuing to the next step.
  • Page 53 Click install to start installing the application. Wait until the process is complete. Figure 98 - Install application Once the installation is complete, navigate to the gateway other page and scroll to the actions section. Reboot the gateway. Figure 99 - Reboot the gateway When the gateway has finished rebooting, reconnect and navigate to the container section. The new application with an updated version number should display in the installed APPs section, as shown below.
  • Page 54 Figure 101 - Select sensor configuration to restore Locate the exported configuration file (sensors.csv) and click open. Figure 102 - Open sensor configuration Click restore. Figure 103 - Restore file MN7005...

  • Page 55: Knowledge Base

    KNOWLEDGE BASE • How many EtherNet/IP devices and OPC-UA sessions can connect to a X2000 Gateway – On-Premise? Each gateway functions as a server and can accept up to five EtherNet/IP devices and 10 OPC-UA sessions. • How many OPTIFY sensors can be processed by a X2000 Gateway – On-Premise? Each X2000 Gateway On-Premise can support up to 20 sensors. •...

  • Page 56: Glossary

    BLE stands for Bluetooth Low Energy, which is a variation of Bluetooth wireless standard designed for low power consumption. Dodge Industrial, Inc. *7005-0124* 1061 Holland Road Simpsonville, SC 29681 +1 864 297 4800 © DODGE INDUSTRIAL, INC. All Rights Reserved. Printed in USA. AN RBC BEARINGS COMPANY MN7005 REV- 01/24...

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