MechMaxx T80 Operator's Manual

Hydraulic tracked dumper

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Operator's Manual
www. mechmaxx.com

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Summary of Contents for MechMaxx T80

  • Page 1 WARRANTY Operator’s Manual www. mechmaxx.com...
  • Page 3: Table Of Contents

    PARKING THE MACHINE BATTERY MAINTENANCE TRACKS PREVENTIVE MAINTENANCE UNPACHING THE CONTAINER HYDRAULIC OIL CONTENTS SUPPLIED TIGHTENING TRACKS TO-SCALE HARDWARE REPLACING TRACKS ASSEMBLY ENGINE MAINTENANCE CONTROL LEVER ASSEMBLY STORAGE SHOVEL ASSEMBLY TRANSPORTATION ENGINE OIL TROUBLESHOOTING KNOW YOUR MACHINE www. mechmaxx.com TABLE OF CONTENTS...
  • Page 4: Specifications

    Operator Platform Max.Travel Speed 0-2.73 mph Min. Travel Speed 0-1.37 mph Max. Gradeability Ground Pressure (with Operator) 2.9 psi (20 KPa) Hydraulic pressure 2900 psi (20 MPa) Hydraulic Tank Capacity 6 gal Fuel Tank Capacity 1.72 gal www. mechmaxx.com SPECIFICATIONS...
  • Page 5: Overall Dimensions

    Pump Type Triple Gear Pump 80 in Overall Length (w/o Shovel) Overall Length with Shovel 108 in Overall Height 48 in Overall Width 29 in Weight (N.W/G.W) 1253/1385 lbs OVERALL DIMENSIONS 47.2” 1200mm 28.7” 107.6” 730mm 2733mm www. mechmaxx.com SPECIFICATIONS...
  • Page 6: Safety Signs

    SAFETY SIGNS The rating plate on your machine may show symbols. These represent important information about the product or instruc- tions on its use. www. mechmaxx.com SAFETY SIGNS...
  • Page 7: Safety

    Furthermore, the instructions in this Operator's cases in which special attention has not been drawn to Manual must be observed. the duty to exercise due care, in the safety instructions, the Operator’s Manuals and maintenance manuals (machine/engine). www. mechmaxx.com SAFETY...
  • Page 8: Safety Instructions

    “Safety Instructions” before beginning work. machine must be defined clearly and distinctly! This applies especially to persons working only occasion- ally on the machine, e.g. set-up or maintenance. www. mechmaxx.com SAFETY...
  • Page 9: Danger Zone

    • Height of the ceiling/clearances Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state! • Width of entrances www. mechmaxx.com SAFETY...
  • Page 10: Transport

    If required, secure the maintenance area appropriately! conditions. Prior to carrying out service, maintenance and repair work, attach a warning label, such as “Repair work – do not start machine! ”, to the ignition lock/steering wheel or to the control elements. www. mechmaxx.com SAFETY...
  • Page 11: Electrical Energy

    Keep all handles, steps, handrails, platforms, landings ELECTRICAL ENERGY and ladders free from dirt, snow and ice! Clean the machine, especially connections and threaded unions, of any traces of oil, fuel or preservatives before carrying out maintenance/repair work! www. mechmaxx.com SAFETY...
  • Page 12: Gas, Dust, Steam, Smoke

    The sions! battery can burst or explode In areas with special hazards (e.g. toxic gases, caustic Dispose of the battery immediately vapours, toxic environments), wear appropriate protec- tive equipment (breathing filters, protective clothing)! www. mechmaxx.com SAFETY...
  • Page 13: Tracks

    Repair work on the tracks must be carried out by techni- cal staff or by an authorised workshop only! Defective tracks reduce the machine’s operational safety. Therefore carry out regular checks of the tracks for • Cracks, cuts or other damage Check track tension at regular intervals. www. mechmaxx.com SAFETY...
  • Page 14: Unpaching The Container

    UNPACHING THE CONTAINER Use the screwdriver and hammer to open all the side locks. www. mechmaxx.com UNPACHING THE CONTAINER...
  • Page 15: Contents Supplied

    The Hydraulic Tracked Dumper comes partially assembled and is shipped in carefully packed package.After all the parts have been removed from the package, you should have: Main Body Control Lever Self-Loading Shovel Hardware Bag Operator’s Manual www. mechmaxx.com CONTENTS SUPPLIED...
  • Page 16: To-Scale Hardware

    Hardware graphics are printed at 1:1 scale for ease of identification. Simply place the hardware over the image in the tables to verify it is the correct size. Hex lock Flat washer nut M10 Hex bolt M10 X 50mm www. mechmaxx.com TO-SCALE HARDWARE...
  • Page 17: Assembly

    SHOVEL ASSEMBLY Attach the connecting plates of the self loading shovel to the connecting plates of the chassis from outside and align the holes. Secure the connection with six M10×35 bolts, washers and nuts on both sides. www. mechmaxx.com ASSEMBLE...
  • Page 18: Know Your Machine

    KNOW YOUR MACHINE Shovel Lifting lever Left wheel steering lever Right wheel steering lever Speed Control Lever Hopper Control lever Time Totalizer Switch Lock Choke Battery Self-loading Shovel Hopper TRACK www. mechmaxx.com KNOW YOUR MACHINE...
  • Page 19: Speed Control Lever

    HOPPER CONTROL LEVER Use your left hand, push the lever to forward direction to tip the hopper, pull back the lever to flat the hopper in its original position. www. mechmaxx.com KNOW YOUR MACHINE...
  • Page 20: Shovel Lifting Lever

    Equal t i re pressure should be maintained at all times. If the tire pressure is not equal in both tires, the machine may not travel in a straight path and the scraper blade may wear unevenly. www. mechmaxx.com KNOW YOUR MACHINE...
  • Page 21: Operation

    1.The engine must be off and allowed to cool at least two minutes before adding fuel. 2.Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel recommendation, and location of fuel cap.) www. mechmaxx.com OPERATION...
  • Page 22: Starting

    1.Move the throttle lever to the SLOW ( ) position. 2.Let the engine idle for one or two minutes. 3.Turn the engine switch to the OFF position. 4.Turn the fuel valve lever to the OFF ( ) position. www. mechmaxx.com OPERATION...
  • Page 23: Travelling On Slopes

    The machine risks slipping even if the slope is not steep. MAX. 15° If the engine stops as you drive across a slope, immedi- ately put the control levers to neutral position and start the engine again. www. mechmaxx.com OPERATION...
  • Page 24: Loading Loose Material

    (hard to pene- Set the loader unit to position C trate), severe loader unit damage can Carry out slow movements of the loader unit. This distrib- occur. utes the material evenly in the skip. www. mechmaxx.com OPERATION...
  • Page 25: Transporting With A Full Skip

    DUMPING OUT THE SKIP 5.Switch off ignition 6.Remove the ignition key Dumping out the skip alongside a pit is Let the engine run at idling speed for at least 1 minute dangerous before switching it off. Push lever B forward www. mechmaxx.com OPERATION...
  • Page 26: Maintenance

    Put the cover back on. H-150, or ISO 32. Tank capacity is 22.5L. Repeat the same procedure on the other track. Attention! Do not operate the valve levers during draining or adding oil, to prevent the shovel and hopper from falling. www. mechmaxx.com MAINTENANCE...
  • Page 27: Replacing Tracks

    3. While the engine is still warm, drain the oil from the engine. Refill with fresh oil of the grade recommended in the Engine Manual. 4. Use clean cloths to clean off the outside of the machine and to keep the air vents free of obstructions. www. mechmaxx.com MAINTENANCE...
  • Page 28: Transportation

    Load the machine as follows: • Empty the skip and the loader unit • Lower the skip • Stop the engine • Remove the ignition key. • Use suitable lifting gear, chains etc • Slowly raise the machine www. mechmaxx.com TRANSPORTATION...
  • Page 29: Troubleshooting

    1. Gear is not properly selected. 1. Ensure gear lever is not in-between two Machine does not move while 2. Driving tracks not tight enough. different gears. engine is running. 2. Tighten driving tracks. www. mechmaxx.com TROUBLESHOOTING...
  • Page 30 info@mechmaxx.com...

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