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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Aircraft Maintenance Manual for Gyroplane MTOsport 2017 915 iS / 916 iS Part A – Introduction and AMM-M7-915iS/916iS-EN- Page 1 of 15 A-2024-05 Declarations...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Content 0 – PREFACE 1 – INTRODUCTION Revision Service Record of Revisions Maintenance Concept and Eligibility Warnings, Cautions and Notes Organization and Handling of the Manual ATA100 Numbering System...
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E-Mail: info@auto-gyro.com All rights reserved. Under the copyright laws, this manual may not be copied, in whole or in part, without the written consent of AutoGyro GmbH. AutoGyro reserves the right to change or improve its products and to make changes in the content of this manual without obligation to notify any person or organisation of such changes or improvements.
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1 – INTRODUCTION This manual provides accepted and recommended maintenance procedures applicable for the MTOsport 2017 gyroplane fitted with the Rotax 915 iS / 916 iS engine, designed and manufactured by AutoGyro GmbH, Hildesheim, Germany. The generic term <maintenance= comprises checks, inspections, replacement, repair and other tasks, which are defined in <01-11-00 Definitions and...
The manufacturer will keep this manual current as an entire document. After each revision of a part the latest revision index (i.e. list of revision indices for each part) will be published on the AutoGyro website and/or by E-Mail to each subscription customer. The document part9s revision index can be found in the footer on the left hand side of each page.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS INTENTIONALLY LEFT BLANK Part A – Introduction and AMM-M7-915iS/916iS-EN- Page 6 of 15 A-2024-05 Declarations...
Maintenance Manual 915 iS / 916 iS Maintenance Concept and Eligibility The maintenance concept of the MTOsport 2017 gyroplane is structured into two qualification levels: Basic Operator Maintenance / Pilot Checks and Servicing Professional Maintenance – Inspection and general maintenance tasks, inspection of Critical ...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Warnings, Caution and Notes This manual uses WARNINGs, CAUTIONs and NOTEs in bold italic letters to indicate especially critical and important instructions. The call-outs appear at the top of the Maintenance Job Card if of general nature or applicable for the complete task, or will directly precede the individual Work Step.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Organization and Handling of the Manual This manual is structured according to ATA100 numbering system. The numbering system will be explained later in more detail. On document level, the manual is subdivided into five parts, named A to E. The designation and content of each part is listed below: ...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Nomenclature and Structure of Maintenance Tasks (Job Cards) Part E of this manual describes maintenance tasks to be performed by a qualified person in order to check, inspect, replenish, adjust, replace, repair, clean, or to identify malfunctions. Each Task is outlined in detail in a Job Card.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Effectivities A job card may contain information relating to different versions of the referred aircraft. This may be stipulated by optional equipment installed, by different design states (Serial Number driven), or modification (MI, AD).
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Abbreviations and Acronyms In this manual, a minimum number of abbreviations are used. Where possible the abbreviations and acronyms used correspond with regulations and common standards. Anti-Collision Light Airworthiness Directive...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Light Emitting Diode left hand Limited reusability (Parts or components that can be used only once or a limited number of times, such as self-locking nuts, split pins..) LOEP List of Affected Pages Lufttüchtigkeitsanweisung (AD, issued by the Airworthiness Authority)
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Design manoeuvring speed Design speed for maximum gust intensity Visual Flight Rules Maximum level-flight speed at maximum continuous power Minimum level-flight speed Hmin Never Exceed Speed – maximum speed that must never be exceeded...
Where appropriate, Service Bulletins (SB), Service Information Letters (SIL) or Airworthiness Directives (AD) will be incorporated into the Maintenance Manual with the next revision. Depending on the market, SB9s may be issued by AutoGyro or by AutoGyro Certification Ltd (formally RotorSport UK Ltd) AutoGyro Certification Ltd (formally RotorSport UK Ltd) is a sister company to AutoGyro GmbH, and responsible for the global approval of AutoGyro products.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Contents CHAPTER 00 INTRODUCTION / AIRCRAFT GENERAL CHAPTER 01 GENERAL 01-11-00 Definitions, Terms and Standard Procedures 01-12-00 Standard Bolt Torques 01-21-00 Standard Commercial Tools 01-91-00 Conversion Tables CHAPTER 02 TOOLS, SPARES AND CONSUMABLE MATERIALS...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 00 - INTRODUCTION / AIRCRAFT GENERAL General The MTOsport Model 2017 915 iS / 916 iS is a ‘new generation’ gyroplane with either a 4-bladed push propeller (915 iS only) or constant speed hydraulic propeller and a 2-blade aluminium main rotor system with swivelling rotor head.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 01 - GENERAL 01-11-00 Definitions, Terms and Standard Procedures The following definitions, procedures and words with special meanings are used in this manual: Adjust To put in specified position or condition, usually using tools or devices...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Maintenance Any one or combination of overhaul, repair, inspection, replacement, modification or defect rectification of an aircraft or component, with the exception of pre-flight inspection Measure To find out dimensions, capacity or quantity of something. Except for counting of smaller numbers, calibrated measurement devices are needed.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS If not otherwise stated the following standards are based on aeronautical regulations and recommendations (AC43.13-1B), industry and safety standards, and general practices, and shall be applicable throughout this manual. Examples are: Torqueing ...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 01-91-00 Conversion Tables LENGTH / DISTANCE Multiply to obtain / Multiply to obtain m (metre) 3.28 ft (feet) 0.305 mm (millimetre) 0.039 in (inch) 25.4 km (kilometre) 0.54 nm (nautical mile) 1.852...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS -100 -150 -100 -75 100 125 150 175 200 225 250 Celsius - °C Celsius-Fahrenheit Conversion Chart AMM-M7-915iS/916iS-EN- Part B – Master Servicing Manual Page 7 of 23 B-2024-05...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 02 - TOOLS, SPARES AND CONSUMABLE MATERIALS 02-51-00 Consumable Materials Consumable Material (CM) referenced throughout this Maintenance Manual is coded AG-XXX-NN where NN is a consecutive number and XXX represents the material code according to the classification...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 03 - MINIMUM EQUIPMENT REQUIREMENT In accordance with the Pilot’s Operating Handbook (POH) Section 2.11 the following equipment must be operative for flight Air speed indicator Altimeter ...
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Status and lifetimes of components, liquids and fluids is listed in the Event and Configuration Log form. The initial Event and Configuration Log is delivered with the gyroplane by AutoGyro. An empty form is provided for download on the AutoGyro website.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Critical parts The following parts and assemblies have been denoted critical during the design review process, and special care must be taken with them during storage, handling and installation.
Status and lifetimes of components, liquids and fluids is listed in the Event and Configuration Log form. It is the obligation of the maintenance facility to keep this form current. An empty form is provided for download on the AutoGyro web site. AMM-M7-915iS/916iS-EN- Part B –...
Important Note: Temporary scheduled inspections introduced by the engine/powerplant manufacturer will not be covered by process. As a contribution to fleet safety, AutoGyro may point out the existence of such information, if possible.
Action / Reference Rotor vibration see CHAPTER 18 Propeller vibration see CHAPTER 18 If in doubt contact AutoGyro Technical support. 05-50-00 Conditional Inspections Depending on the conditions the gyroplane is operated in or special operational incident the following conditional inspection may apply:...
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In case the turning rotor hit the stabilizer/rudder, a detailed inspection of the affected components must be performed. In case CRITICAL damage is found, the rotor system must be replaced. Contact AutoGyro Technical Support. Propeller contact with obstacle or external impact Refer to engine manufacturer documentation.
An illustrated ‘Parts List’ (AutoGyro Parts List) will be compiled individually and delivered with each gyroplane. Forms are available for download. A ‘Life Limited Items Log’ (LLI) is delivered with the aircraft by AutoGyro and shall be kept current by the maintenance facility. An empty form is available for download. AMM-M7-915iS/916iS-EN- Part B –...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 06 - DIMENSIONS & AREAS Length 5,25 m Width 1,88 m Height 2,76 m Rotor diameter 8,4 m (915 iS installation only) or 8,6m Rotor disc area 55,44 sqm...
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Maintain battery charged Unload wheel gear Cover aircraft with a light plastic tarpaulin or cloth Long-term Storage Contact AutoGyro Technical Support Return to Service Perform a 100 hrs Inspection. AMM-M7-915iS/916iS-EN- Part B – Master Servicing Manual Page 18 of 23 B-2024-05 (Chapter 00 –...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 11 - PLACARDS & MARKINGS To avoid duplication and error, placards are shown in the pilot operating handbook (POH or Rotorcraft Flight Manual). Placards may be market specific by language and or units of measure. Check in the respective handbook.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 12 - SERVICING 12-10-00 Cleaning Care and regular cleaning of engine, propeller, rotor system and fuselage is the basic foundation for airworthiness and reliability. Therefore, the gyroplane should be cleaned after every last flight of the day or more often, if environmental conditions dictate.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 12-30-30 Servicing: Battery The aircraft is fitted with a maintenance-free gel electrolyte battery. Maintenance is therefore limited to outside soundness, correct attachment, and cleaning. Check integrity of the battery as leaking fluid contains corrosive sulphuric acid which would lead to extensive damage when contacting the framework and attachments.
(increase) rotor control friction (see Job Card 62-32-00 5-1 in Part E of this manual) In case of unusual vibration, contact AutoGyro or an AutoGyro specialized service partner. If possible, try to describe the type of vibration as precise as possible as this will help to save time to reproduce and troubleshoot, or even allow a first remote assessment.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Noise is mainly created by the propeller. Engine and muffler play a secondary role in noise emission, as long as intact. Any deficiencies could be easily identified by a visual inspection or tap test. Repair or replace as necessary.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 21-22 - UNASSIGNED / N/A CHAPTER 23 – COMMUNICATIONS 23-10-00 Speech Communication / Radio The communication system consists of an integrated VHF radio system installed in the instrument panel.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 24-30-00 DC Generation and Battery Direct current is provided by an engine-integrated AC generator with external rectifier-regulator (12V 20A DC). The battery is mounted in a bracket at the rear of the lower mast frame.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Fuses together with their values and application are listed below: Fuse / Name Value Application F2 Gen. 3 Generator 3 (if installed) F3 Compressor 15 A Electric Compressor F5 ECU Engine Turbo Control Unit (if inst.)
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 25 - EQUIPMENT / FURNISHINGS 25-10-00 Flight Compartment Forward and aft seat are adjustable to suit different pilots and consist of a GRP bowl which is fastened to the frame structure. Basic upholstering consists of an easily cleanable, water-repellent ’sports design’...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 28 – FUEL 28-10-00 Storage Two fuel tanks are located under the rear seat and have a total capacity of 94 litres. Tanks are made from PE plastic and feature a ventilation line that is routed under the aircraft body.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 28-40-00 Indicating An electronic fuel level gauge with integrated and independent low fuel sensor is provided in the cockpit. The LOW FUEL warning light is triggered as soon as 7.5 litres or less of usable fuel remain in the tanks.
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MTOsport 2017 Maintenance Manual 915 iS / 916 iS Example of panel from MTOSport 2017 915iS/916iS with blue propeller control fitted (ringed). Where a ‘single lever control’ system is fitted, with a Woodcomp KW30 propeller, there is no blue knob.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Panel 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst. 3 – Lateral/roll trim indicator 18 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Rack for Garmin 695 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Rack for Garmin 795 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Rack for I Pad mini 1,2,3 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Rack for I Pad mini 4 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Insert for Aspen 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst. 3 – Lateral/roll trim indicator 18 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Insert for Area 500 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Insert for Flymap 7" 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – GPS Insert basic T 1 – Magnetic compass 16 – Altimeter 2 – Warning lights 17 – Cut-out 57mm / 2 ¼” for optional inst. 3 – Lateral/roll trim indicator 18 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – EFIS Insert Garmin G3X 10" 1 – Magnetic compass 13 – Trim/brake pressure gauge 2 – Warning lights 14 – Radio (if installed) 3 – Lateral/roll trim indicator 15 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – EFIS Insert Skyview 10" 1 – Magnetic compass 13 – Trim/brake pressure gauge 2 – Warning lights 14 – Radio (if installed) 3 – Lateral/roll trim indicator 15 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Panel Layout – EFIS Insert Flymap 10" 1 – Magnetic compass 13 – Trim/brake pressure gauge 2 – Warning lights 14 – Radio (if installed) 3 – Lateral/roll trim indicator 15 –...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 31-60-00 Integrated Display Systems The Glass Cockpit layout is tailored to the integrated flight and navigation suite GARMIN G3X or FLYMAP. In addition to navigational and moving map functions, the system provides primary flight data and engine/vehicle monitoring.
The basic aircraft is approved for day VFR operation only. As an option the following lights can be configured on the MTOsport Model 2017: Landing Light Position Lights with integrated Strobe Lights on both outer vertical stabilizers (Either AutoGyro or Aveo Ultra Galactica (certified) devices) ...
34-10-00 Flight Environment Data The MTOsport 2017 features a Pitot-Static System to measure accurate air data. Total pressure is picked up by a pitot type tube located in the nose section of the fuselage. The tube is connected to the integrated cockpit instruments by a plastic pneumatic hose.
CHAPTER 51 - STANDARD PRACTICES – STRUCTURES 51-00-00 Standard Practices – Structures Structural repair of composite structures or the welded steel frame is limited to AutoGyro GmbH or its specialized service partners. CHAPTER 52 - DOORS, COVERS AND COWLINGS 52-10-00 Passenger / Crew This gyroplane is designed as an open cockpit aircraft and features no doors.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 52-40-00 Service Covers and Cowlings The pneumatic control box is installed behind the cover of the centre panel. Note that some of the pneumatic pump and air dryer can be accessed through the cover of the storage compartment in the nose section.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 55 – STABILIZERS The stabilizer structure with rudder is made of carbon reinforced plastic (CRP) and is bolted to the keel tube (aft extension) of the main frame. Presence and function of the stabilizer plays a vital part in flight stability and safety.
AutoGyro. It is essential that the propeller pitch adjustment does not prevent the aircraft from achieving a minimum climb rate in full coarse of 250fpm at MaxTOW, or allow over-revving in the climb at full fine.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS The basic propeller is set to achieve a nominal 5950rpm in full fine pitch. The governor is then set to give a max engine rpm of 5800 in full fine pitch by way of the limit stop.
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Due to their working principle, every two-bladed teetering rotor system induces a certain amount of vibration, depending on flight condition (speed) and disc loading. AutoGyro optimizes each rotor system at a medium disc loading and speed before delivery. However, if the rotor system shall be tuned to a different flight condition or reveals undue vibration, contact AutoGyro or a specialized Maintenance Partner.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 63 - ROTOR DRIVE 63-11-00 Pre-rotator The pre-rotator is used to quickly bring the rotor up to safe RPM for take-off run by the press of a button.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-51-00 Rotor Brake System The rotor brake system consists of a brake pad mounted to a bracket which is hinged to the rotor head bridge. A second brake pad is mounted in forward position which will contact the sprocket wheel only when in full flat / level (stick fully forward) position.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 67-05-00 Pitch Trim System / Rotor Brake The Pitch Trim System comprises of a 4-way beep trim switch (2) / “Coolie Hat” at the flight control stick and the pitch trim / brake pneumatic actuator. Pneumatic control is allocated to and described in CHAPTER 36 - PNEUMATIC.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 71-70-00 Engine Drains Oil tank breathing is provided by a rubber hose which is routed down to under the body by the oil cooler. This hose has a cut in to upper section to allow the engine to breath should the lower part be frozen in flight.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 76 - ENGINE CONTROLS Engine control consists of engine power lever / throttle with choke and related cockpit switches for engine shut-down and test. 76-10-00 Power Control Engine power / throttle is controlled by a control column located on the left side of the pilot station.
Rotax CAN-Bus system to the gauges, via a digital to analogue Converter. On start up the gauges initially go to full scale deflection, the normal Road gauge manufacturer’s process. The AutoGyro Converter then self-checks by displaying the red line indication, dropping to the green line indication.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHAPTER 78 – EXHAUST 78-00-00 Exhaust The basic exhaust system including manifold and turbo charger with waste gate is part of the core engine. Refer to the engine manufacturer’s documentation. The configuration meets the noise test requirements of Germany.
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AutoGyro Aircraft Calidus Maintenance Manual 915 iS / 916 iS Contents Wiring Diagram – Main Wiring II Wiring Diagram – Main Wiring III Wiring Diagram – Sticks Reed Switch Wiring Diagram – Landing Light Wiring Diagram – NAV / Strobe Light Wiring Diagram –...
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Nor may it be shown publically, by third party or Modification Date Name HIC B HIC A for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number /2a.2:H /2a.4:H Main wiring II / Date Name Hauptkabelbaum II /2a.6:H...
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Nor may it be shown publically, by third party or Modification Date Name HIC B HIC A for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number /2.2:H /2.4:H Main wiring III / Date => twisted...
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Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Sticks, Reed switch / Date...
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Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Landing light / Landelicht Date...
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Date Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number NAV / Strobe Date...
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Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit rear seat 915iS Date...
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Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition F_M3 Rotax Backup or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number F_M4 Key switch T30...
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Nor may it be shown publically, by third party or Modification Date Name /21.7:H for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number voltage Cockpit GPS 915iS II relay Date...
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Name permission. Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Pneumatic system Date Name...
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Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Fuel tank sensor / Date...
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Name permission. Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Engine bay wiring Date...
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Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Seat heater / Sitzheizung Date...
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Date Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit light Date Name...
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Nor may it be shown publically, by third party or Modification Date Name voltage for competitve purposes. Changes to the design, composition relay or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit EFIS 915iS II Date Name RD 4,0² 8.2:H Drawing 13.01.2020...
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Nor may it be shown publically, by third party or Modification Date Name for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. GDU 460 Name (engl.) / Name (ger.) / Part Number Garmin G3X cockpit GSU 25...
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Modification permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number G3X installation kit 915iS Date...
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Date Name for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit installation - 10 11 12 13 14 15 16 17 18 19 20 21 /2.11:B...
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Date Name for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit installation - 10 11 12 13 14 15 16 17 18 19 20 21 /2.11:B...
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Mic 2 negativ (GN_x - WH) Mic Plug 5,3mm for competitve purposes. Changes to the design, composition Mic 2 positiv (GN_x - WH/BU) or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number GN_WH/BU GTR 20 installation kit...
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Nor may it be shown publically, by third party or PTT 2 (BN/YE) GND (BK) for competitve purposes. Changes to the design, composition Free or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Mic Plug 5,3mm PTT 1 (BN) Mic 1 positiv (GN)
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Nor may it be shown publically, by third party or PTT 2 (BN/YE) GND (BK) for competitve purposes. Changes to the design, composition Free or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Mic Plug 5,3mm PTT 1 (BN) Mic 1 positiv (GN)
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Nor may it be shown publically, by third party or Modification Date Name voltage for competitve purposes. Changes to the design, composition relay or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Cockpit Stockbox Date Name RD 4,0² Drawing 13.01.2020...
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Name permission. Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number CAN Relay-Addon PCB Date...
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Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number SCU installation kit (2017) Date...
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Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number GTR 225 installation kit Date...
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Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number GTX 345 installation kit Date...
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Date Name permission. Nor may it be shown publically, by third party or for competitve purposes. Changes to the design, composition or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Wiring harness ATR833 Date...
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Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition Binder or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Headset positiv (YE_x - WH/BU) GTR 20 installation kit for...
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Nor may it be shown publically, by third party or Modification for competitve purposes. Changes to the design, composition Binder Line In (Mono) or processing require prior authorisation from AutoGyro. Name (engl.) / Name (ger.) / Part Number Headset positiv (YE/GMA_WH/BU) Line In + (WH) GMA 245r installation kit...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Contents 07-00-00 2-1 LIFTING OF GYROPLANE 07-00-00 2-2 JACKING OF GYROPLANE 07-00-00 2-3 SHORING OF GYROPLANE 08-10-00 2-1 WEIGHING OF GYROPLANE 08-20-00 2-1 LEVELING OF GYROPLANE 24-30-00 4-1 REMOVAL - INSTALLATION: BATTERY...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-11-80 8-1 REPLACEMENT: PRE ROTATOR UPPER BEARING 63-11-80 8-2 REPAIR: PRE ROTAOR UPPER ENGAGEMENT 63-51-00 8-1 REPLACEMENT: ROTOR BRAKE PAD 67-00-00 6-1 INSPECTION: ROTOR FLIGHT CONTROL 67-00-00 6-2 INSPECTION: ROTOR FLIGHT CONTROL BASE LINK...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 07-00-00 2-1 LIFTING OF GYROPLANE GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 07-00-00 2-2 JACKING OF GYROPLANE GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 07-00-00 2-3 SHORING OF THE GYROPLANE GENERAL, REFERENCES AND REQUIREMENTS Basic operational task, which can be performed by a licensed pilot or instructed personnel! Rotor system must be removed, see 62-11-00 4-1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 1 - Lash-down methods of gyroplane AMM-M7-915iS/916iS-EN- Part E - 07-00-00 2-3 Page 2 of 2 E-2024-05...
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NOTE: Weighing is performed by measuring the weight below each wheel with level datum (keel tube between front and rear seat) 5° down. Horizontal datum is main wheel axis vertical plane. The actual AutoGyro weighing form should be used and is available for download on the AutoGyro website.
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NOTE: Where no visible reference mark provided, mast reference point is defined as the inner edge of the upper mast end. Fuselage reference point is defined as the outer top edge of the ball joint. Contact AutoGyro Technical Support for reference values. Measurement of Stabilizer Alignment NOTE: The stabilizer is mounted with a slight left (or CCW) rotation relative to longitudinal axis to compensate for propeller swirl.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS of the horizontal stabilizer. Figure 1 - Measurement of Dimension D1 AMM-M7-915iS/916iS-EN- Part E - 08-20-00 2-1 Page 2 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 - Measurement of Stabilizer Alignment Figure 3 - Measurement of reference zero Figure 4 - Measurement of thrust line angle Figure 5 - Measurement of stabilizer incident...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 24-30-00 4-1 REMOVAL-INSTALLATION: BATTERY GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Installation Position of the fuse box and Battery Part E – 24-30-00 4-1 AMM-M7-915iS/916iS-EN- Page 2 of 2 E-2024-05...
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IMPORTANT NOTE: All components of the rudder control system are manufactured with minimum possible tolerances and pre-adjusted to suit the aircraft configuration. In case of misalignment or out-of- tolerance values, contact AutoGyro Technical Support. AMM-M7-915iS/916iS-EN- Part E - 27-20-00 5-1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 AMM-M7-915iS/916iS-EN- Part E - 27-20-00 5-1 Page 2 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 AMM-M7-915iS/916iS-EN- Part E - 27-20-00 5-1 Page 3 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 28-20-00 6-1 INSPECTION: FUEL FILTER (GASCOLATOR) GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! SPECIAL TOOLS AND CONSUMABLE MATERIALS IMPORTANT NOTE: Procedure involves spare parts.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Location of gascolator drain point. Figure 2 – Gascolator for 916 engine AMM-M7-915iS/916iS-EN- Part E - 28-20-00 6-1 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 28-20-00 8-1 REPLACEMENT: FUEL FILTER GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation! SPECIAL TOOLS AND CONSUMABLE MATERIALS IMPORTANT NOTE: Procedure involves spare parts.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Location of fuel pumps (within this box) and quick-change fuel filter (915 engine) Figure 2 - Location of fuel pumps (within this box) and quick-change fuel filter (916 engine) Part E –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 28-20-00 8-2 REPLACEMENT: ELECTRICAL FUEL PUMPS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation! Battery must be removed, see 24-30-00 4-1 Important Note: Refer to Engine Manufacturers documentation for change of fuel pumps.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Location of pumps inside the Rotax pump box (915 engine) Figure 2 – Electrical fuel pump (916 engine) Part E – 28-20-00 8-2 AMM-M7-915iS/916iS-EN- Page 2 of 2...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 32-40-00 4-1 REMOVAL-INSTALLATION: WHEELS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Gyroplane must be jacked, see 07-00-00 2-2...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Nose Wheel Axle M10x155 DIN 912 M10_Si 20183 Nose Wheel Fork U6-18 M6x12, round head Spacer Nose Wheel Axle Spacer 26-5/20,2 Split pin 3,2x40...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Nose Gear with Wheel Figure 2 – Spacer Nose Wheel Axis AMM-M7-915iS/916iS-EN- Part E - 32-40-00 4-1 Page 3 of 5 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – Rear Wheel Axis Figure 4 – M6 x 12 Screw and serrated wash AMM-M7-915iS/916iS-EN- Part E - 32-40-00 4-1 Page 4 of 5 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 5 – Rear Axis Figure 6 – Wheel installed Figure 7 – Split pin AMM-M7-915iS/916iS-EN- Part E - 32-40-00 4-1 Page 5 of 5 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 32-40-00 8-2 REPLACEMENT: MAIN WHEEL BRAKE PADS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Brake Calliper AMM-M7-915iS/916iS-EN- Part E - 32-40-00 8-2 Page 2 of 2 E-2024-05...
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Gyroplane must be jacked, see 07-00-00 2-2 Affected wheel must be removed, see 32-40-00 4-1 SPECIAL TOOLS AND CONSUMABLE MATERIALS Loctite 638 green (PN 30485) For special tools or assistance contact AutoGyro Technical Support. PROCEDURES/DESCRIPTION Remove old bearings. Degrease new bearing and dry-off with paper towel.
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 32-40-00 8-4 REPLACEMENT: O-RING BRAKE PISTON GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Gyroplane must be jacked, see 07-00-00 2-2...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Cylinder bushing 22x10x6 Brake Calliper Brake Piston Copper Washer 6mm 21399 M4x6 Washer 6mm 21403 Hollow Screw O-Ring 48751 Inner Brake Pad 30044...
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Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! SPECIAL TOOLS AND CONSUMABLE MATERIALS For special tools or assistance contact AutoGyro Technical Support PRECAUTIPONS AND SAFETY MEASURES CAUTION: Instruments can easily be damaged if test is performed improperly. Manipulate test equipment slowly and carefully.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 1 – Pitot Static Integrity Test Equipment Figure 2 – Pitot Static Instruments Connecting Diagram AMM-M7-915iS/916iS-EN- Part E - 34-10-00 5-1 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 34-10-00 7-1 CLEANING: PITOT STATIC SYSTEM GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Static Pickup and Pitot Tube Figure 2 - Pitot Static Instruments Connecting Diagram AMM-M7-915iS/916iS-EN- Part E - 34-10-00 7-1 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 36-21-00 8-1 REPLACEMENT: FILTER/DRYER GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Baggage Compartment Figure 2 - Location of Filter / Dryer Part E – 36-21-00 8-1 AMM-M7-915iS/916iS-EN- Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 52-00-00 4-1 REMOVAL - INSTALLATION: COWLINGS AND FAIRINGS GENERAL, REFERENCES AND REQUIREMENTS Basic operational task, which can be performed by a licensed pilot or instructed personnel! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Mast fairing and fuselage fairing AMM-M7-915iS/916iS-EN- Part E - 52-00-00 4-1 Page 2 of 5 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 – Mast Fairings Figure 3 Mast Fairings Figure 4- Mast Fairing Figure 5 – Side Bar Figure 6 – Side Bar AMM-M7-915iS/916iS-EN- Part E - 52-00-00 4-1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 13 Figure 14 Figure 15 Figure 16 AMM-M7-915iS/916iS-EN- Part E - 52-00-00 4-1 Page 5 of 5 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 52-40-00 2-1 PREPARATION WORK: SERVICE COVERS / MAINTENANCE ACCESS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Instrument Panel with attachment bolts Figure 2 – Access to fuses and cabling Part E – 52-40-00 2-1 AMM-M7-915iS/916iS-EN- Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 61-10-00 4-1 REMOVAL-INSTALLATION: PROPELLER - HTC GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks spinner HTC4B, painted 46905 M8x130 U8/24 M6x40 Hub 4B-LK101, 6-47 front Propeller Blade CCW-172, cutted 35393 Hub 4B-LK101, 6-47 rear M4 x 12...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 61-10-00 4-2 DISASSEMBLY - ASSEMBLY: PROPELLER - HTC GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Propeller and Hub AMM-M7-915iS/916iS-EN- Part E - 61-10-00 4-2 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 61-10-00 5-1 ADJUSTMENT: PROPELLER PITCH - HTC GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Propeller and Hub Figure 2 - Propeller pitch adjustment and tool AMM-M7-915iS/916iS-EN- Part E - 61-10-00 5-1 Page 2 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – Hub detail AMM-M7-915iS/916iS-EN- Part E - 61-10-00 5-1 Page 3 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 4 – Blade detail AMM-M7-915iS/916iS-EN- Part E - 61-10-00 5-1 Page 4 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 61-10-10 4-1 REMOVAL - INSTALLATION: PROPELLER - WOODCOMP GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Qty. Description Remarks Propeller KW30 hydraulic 915 white 48705 Rotax 915 engine Propeller KW30 hydraulic 915 carbon 48231 Rotax 915 engine Binx Nut M8 28824...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – Woodcomp Spinner Figure 4 – Propeller Hub Bolts AMM-M7-915iS/916iS-EN- Part E - 61-10-00 4-1 Page 3 of 3 E-2024-05...
AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 4-1 REMOVAL: ROTOR - TEETERING PARTS GENERAL, REFERENCES AND REQUIREMENTS Basic operational task, which can be performed by a licensed pilot or instructed personnel! SPECIAL TOOLS AND CONSUMABLE MATERIALS Loctite 221 red (PN 30487) IMPORTANT NOTE: Procedure involves parts with limited reusability.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Teeter bolt 20718 Shim Washer 3, 5 21959 20085 M12 castle nut 20726 Split Pin 3,2x40 20391 Teetertower, mounted 43567 Teeterbolt Kit (With TefMet bushings)
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 4-2 DISASSEMBLY: ROTOR - TEETERING PARTS GENERAL, REFERENCES AND REQUIREMENTS Basic operational task, which can be performed by a licensed pilot or instructed personnel! Rotor system must be removed, see 62-11-00 4-1!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Shoulder Bolt M8 37/12 Shoulder Bolt M8 40/12 Shoulder Bolt M8 43/12 Shoulder Bolt M8 46/12 Shoulder Bolt M8 49/12 20393 Rotor Hub II...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 4-3 ASSEMBLY: ROTOR - TEETERING PARTS GENERAL, REFERENCES AND REQUIREMENTS Basic operational task, which can be performed by a licensed pilot or instructed personnel! SPECIAL TOOLS AND CONSUMABLE MATERIALS Adhesive Lubricant HHS 2000 (PN 30476) IMPORTANT NOTE: Procedure involves parts with limited reusability.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Shoulder Bolt M8 37/12 Shoulder Bolt M8 40/12 Shoulder Bolt M8 43/12 Shoulder Bolt M8 46/12 Shoulder Bolt M8 49/12 20393 Rotor Hub II...
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10. Install washer and castellated nut (Figure 1; 3, 4). Check lateral play of the teeter block in the teeter tower (Figure 2, 2). If it is greater than 0.2mm contact AutoGyro for further support. Tighten the castellated nut of the teeter bolt by hand until there is no lateral play discernible between teeter block and teeter tower, but at least one shim is able to be rotated (Figure 3).
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Teeter bolt 20718 Shim Washer 3, 5 21959 20085 M12 castle nut 20726 Split Pin 3,2x40 20391 Teetertower, mounted 43567 0.2 Shimm washer for castle nut...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 Figure 3 Figure 4 AMM-M7-915iS/916iS-EN- Part E - 62-11-00 4-4 Page 3 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS CHECK – ADJUSTMENT: ROTOR SYSTEM ALIGNMENT 62-11-00 5-1 GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Line Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Rotor system placed on stands Figure 2 - Positioning of measuring cord Figure 3 - Reference point at grease nipple Part E – 62-11-00 5-1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 6-1 INSPECTION: ROTOR - TEETERING PARTS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Teeter Block and Rotor Hub Figure 2 – Teeter Tower AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-1 Page 2 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – Teeter Block Figure 4 – Teeter Tower AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-1 Page 3 of 3 E-2024-05...
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Small damage resulting in a light bend (1-2mm, typically at the rotor tip) may be straightened carefully to the same profile as the rest of the blade section. More damage must be discussed with AutoGyro technicians. Remember, damage that changes the aerodynamic profile will affect the flight characteristic of the blade in that area.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATTIONS Figure 1 – Critical Blade Area Figure 2 – crack in root area, inner cap removed AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-2 Page 2 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – View of the tope side of the rotor root (RSII, 6-hole attachment) Figure 4 – damage on trailing edge AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-2 Page 3 of 4...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 5 – dent in surface Figure 2 – Rotor Blade Inspection AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-2 Page 4 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 6-3 INSPECTION: ROTOR HUB BOLTS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Rotor system must be removed, see 62-11-00 4-1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Rotor Hub Bolts AMM-M7-915iS/916iS-EN- Part E - 62-11-00 6-3 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 6-4 CHECK: TEETER ANGLE GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS You can see that the hub is in contact with the forward teeter stop on the left picture. Zero the level and you can check the angle by putting the rotor to the rear teeter stop.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-11-00 8-1 REPLACEMENT: TEETER BUSHINGS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Rotor system must be removed, see 62-11-00 4-1!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure Position Description Remarks Bushing TEF-MET 13/16/21x30 20662 Bushing TEF-MET 13/15/21x15 20677 ILLUSTRATIONS Figure 1 – Teeter Block and Tower with bushings AMM-M7-915iS/916iS-EN- Part E - 62-11-00 8-1 Page 2 of 4...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 – Teeter Block Figure 3 – Teeter Tower AMM-M7-915iS/916iS-EN- Part E - 62-11-00 8-1 Page 3 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 4: Bushing removal tool Teeter Block Figure 5: Bushing removal tool for Teeter Tower AMM-M7-915iS/916iS-EN- Part E - 62-11-00 8-1 Page 4 of 4 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-20-00 8-1 REPLACEMENT: ROTOR SPROCKET GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Split Pin 3,2x50 23941 M20 Castle Nut 23796 Teeter Tower M6 x 16 counter sunk Torx 44935 Rotor Sprocket 45128 ILLUSTRATIONS Figure 1 – Teeter Tower Figure 2 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – Rotor Sprocket Figure 4 – Rotor Sprocket with Split Pin installed AMM-M7-915iS/916iS-EN- Part E - 62-20-00 8-1 Page 3 of 3 E-2024-05...
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PROCEDURES/ DESCRIPTION Inspect rotor head bridge (Figure 1; 4) function and condition, i.e. no misalignment, dents, nicks, corrosion, or cracks. In case of any of the aforementioned is evident or suspected contact AutoGyro Technical Support. Inspect, whether the upper bearing shield Bendix shaft is welded on inner bottom side to the rotor head side plates;...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Rotorhead Bridge, Bearing and Teeter Tower Part E – 62-31-00 6-1 AMM-M7-915iS/916iS-EN- Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 62-32-00 5-1 CHECK - ADJUSTMENT: ROTOR CONTROL FRICTION GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 2 – Gimbal Assembly Rotor System III (with spring washers) Figure 3 – Arrangement of spring and shim washers on gimbal head – Version III Part E – 62-32-00 5-1...
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Verify measured angles comply with the values specified in the corresponding type certificate data sheet. If any of the values differs by more than 1° from the specified value mark component unserviceable and contact AutoGyro Technical Support. ILLUSTRATIONS Figure 1...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-11-00 4-1 REMOVAL-INSTALLATION: PRE-ROTATOR COUPLING GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Pneumatic Coupling Figure 2 – Location of M6 Si Nut (PN 20027) AMM-M7-915iS/916iS-EN- Part E - 63-11-00 4-1 Page 2 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – M6 Screw and M6 Si Nut Figure 3 – Location of M6x20 Screws (PN 45753) AMM-M7-915iS/916iS-EN- Part E - 63-11-00 4-1 Page 3 of 3 E-2024-05...
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A. Replace clutch if necessary. Measure clearance between clutch lining and clutch plate. See Figure 1, dimension B. Clearance must be between 0,5 – 1,0 mm. In case clearance is less than 0,5 mm or more than 1,0 mm contact AutoGyro Technical Support.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Pre-Rotator coupling AMM-M7-915iS/916iS-EN- Part E - 63-11-00 6-1 Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-11-00 8-1 REPLACEMENT: PRE-ROTATOR COUPLING LINING GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS PARTS LIST Figure Position Description Remarks Replacement Kit Friction Plate 46137 Coupling III / IV ILLUSTRATIONS Figure 1 – Pneumatic Coupling Figure 2 – M8 x 20 Screw Plug Figure 3 –...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-11-00 8-2 REPLACEMENT: PRE-ROTATOR COUPLING DOG GEAR GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Pneumatic Coupling Figure 2 – M8 x 20 Screw Plug Figure 3 – Thread Pin M8 x 50 Figure 4 – Loctite 648 on inner and outer thread Figure 5 –...
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Gyroplane must be placed on level ground and restrained (blocks, chocks) PROCEDURES/ DESCRIPTION Inspect wear pattern and gear mesh of Pre-Rotator upper engagement. If in doubt, contact AutoGyro Technical Support. If the wear pattern is uneven (Figure 1), e.g. due to dynamic skew, the Pre-Rotator upper engagement / Bendix shaft must be repaired according to 63-11-30 8-2.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-11-30 8-1 REPLACEMENT: PRE-ROTATOR UPPER BEARINGS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Prerotator upper bearing AMM-M7-915iS/916iS-EN- Part E - 63-11-30 8-1 Page 2 of 2 E-2024-05...
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1/10 mm, then replace Bendix shaft with new part and glue new part with Loctite 638 green into upper bearing. Re-assemble lower bearing. 4. If in doubt or different cause of error suspected, contact AutoGyro Technical Support. PARTS LIST...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 63-51-00 8-1 REPLACEMENT: ROTOR BRAKE PADS GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Rotor Bridge with Brake Pad Part E – 63-51-00 8-1 AMM-M7-915iS/916iS-EN- Page 2 of 2 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 67-00-00 6-1 INSPECTION: ROTOR FLIGHT CONTROL GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'! Secure gyroplane against unauthorized or unintended operation!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 67-00-00 6-2 INSPECTION: FLIGHT CONTROL BASE LINK GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Clearance in Flight Control Base Link Figure 3 – Offset Measurement Figure 2 - Connection of upper ball joint of lower RH flight control rod...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS 67-05-00 8-1 REPLACEMENT: PITCH TRIM/BRAKE PNEUMATIC SEAL GENERAL, REFERENCES AND REQUIREMENTS Task may only be performed by an organization or individual trained and entitled to carry out 'Professional Maintenance'!
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 - Disconnect rod end from ball joint Figure 2 - Remove circlip / snap rind Figure 3 - New seal rind installed with special grease Figure 4 - Re-connect ball joint and upper cardan hinge...
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NOTE: For the 915iS/916iS. There are different engine mounts build by Rotax. Rotax has factory fitted a nut to the turbocharger plate. AutoGyro now use Nord-Lock washer in combination with this nut. This washer is only required for Rotax 915 iS / 916 iS engines with a fixed nut. Otherwise, the all-metal nut is used as before.
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS ILLUSTRATIONS Figure 1 – Lifting points Rotax 915 / 916 engines Figure 2 – Engine Mounting Set 48114 AMM-M7-915iS/916iS-EN- Part E - 71-20-00 8-1 Page 2 of 3 E-2024-05...
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AutoGyro Aircraft MTOsport 2017 Maintenance Manual 915 iS / 916 iS Figure 3 – 915 / 916 version with fixed nut Figure 4 – Nord Lock washer AMM-M7-915iS/916iS-EN- Part E - 71-20-00 8-1 Page 3 of 3 E-2024-05...
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