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Tronair 03A5846C0100 Operation & Service Manual

1 ton tailstand with alarm
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OPERATION & SERVICE MANUAL
Model: 03A5846C0100
1 Ton Tailstand with Alarm
10/2014 – Rev. 02
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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  • Page 1 OPERATION & SERVICE MANUAL Model: 03A5846C0100 1 Ton Tailstand with Alarm 10/2014 – Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 12/2013 Original release 10/2014 Major revision...
  • Page 3 Model: 03A5846C0100 1 Ton Tailstand with Alarm TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 USAGE ................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ..............................1 ALARM AND WARNING SYSTEMS ........................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................1 FUNCTIONAL SAFETY FEATURES ........................
  • Page 4 1 Ton Tailstand with Alarm This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Specifications

    Model: 03A5846C0100 1 Ton Tailstand with Alarm SAFETY INFORMATION (continued) 2.11 SAFETY GUIDELINES CAUTION! Lower and seat locknut after ram height is set. DO NOT place hands on top of tailstand near base of ram while lowering tailstand extension. Pinch point exists between tube tailstand.
  • Page 6 Model: 03A5846C0100 1 Ton Tailstand with Alarm PACKAGING AND STORAGE (continued) STORAGE COMPATIBILITY No special considerations. STORAGE ENVIRONMENT  Store tailstand between 5 F and 120 F (-15º C and 49º C)  Always store tailstand with ram all the way down ...

  • Page 7: Assembly Steps

    Model: 03A5846C0100 1 Ton Tailstand with Alarm ASSEMBLY (continued) ASSEMBLY STEPS Fasten cradle assembly to extension with one (1) ⅝ - 18 x 2 ½ inch hex head bolt, ⅝ inch flatwashers, and ⅝ - 18 elastic stopnut. Reference Figure 2.

  • Page 8: Numerical Values

    Model: 03A5846C0100 1 Ton Tailstand with Alarm OPERATION OPERATING PARAMETERS The user shall work in accordance with this manual The employer of the operator shall provide all necessary training Operate between 25 F and 100 F (-4º C and 38º C) NUMERICAL VALUES ...
  • Page 9 Model: 03A5846C0100 1 Ton Tailstand with Alarm OPERATING INSTRUCTIONS (continued) NEVER load tailstand by lowering jacks. ALWAYS lower and remove tailstand BEFORE lowering aircraft. DO NOT allow prolonged exposure to the sounding alarm. The alarm sound may cause permanent hearing loss. Hearing protection required.

  • Page 10: Maintenance Schedule

    Model: 03A5846C0100 1 Ton Tailstand with Alarm MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools  The work area should be clean and free of dirt  When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.

  • Page 11: Troubleshooting

    Model: 03A5846C0100 1 Ton Tailstand with Alarm 10.0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Electrical Alarm switch Check adjustment Defective alarm Check voltage Battery power depleted Charge battery Alarm/strobe light will not Defective limit switch Replace limit switch operate Check wire connection between limit switch...

  • Page 12: Parts List

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 13 Model: 03A5846C0100 1 Ton Tailstand with Alarm This page left blank intentionally. 10/2014 | Rev. 02 Page | 10...
  • Page 14 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8286-01 Weldment, Jack V-1001 Label, Made In USA V-1102 Label, MIL-PRF-5606 V-1198 Label, Tronair...
  • Page 15 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List Item Part Number Description K-4882 Kit, Reservoir Replacement; consists of: G-1202-1050 ESN, ¼ - 20 G-1250-1050N Flatwasher, ¼ Narrow H-1045 Breather HJ-580-06-01 Weldment, Reservoir G-1100-105010 Bolt, HH GR5, ¼ - 20 x 1 Long Tee, Male Branch ⅛...
  • Page 16 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8294-01 Weldment, Switch Mount EJN, #10 – 24 G-1203-1030 Screw, Socket HD CAP, #10 – 24 x 1 ½ Long...
  • Page 17 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8326 Assembly, Control Box EC-2810 Reel, Retractable Electric Cord G-1202-1050 ESN, ¼ - 20 G-1250-1050N Flatwasher, ¼...
  • Page 18 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2908 Post, Cradle Z-8293 Assembly, Cradle Lockwasher, ⅜ Regular G-1251-1070R Spring, Medium Duty Die, ¾ OD x ⅜ ID x 7 ½ Long, 41 lb/in...
  • Page 19 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2602 Pump, Hydraulic Hand Tee, Male Branch ⅛ NPT N-2208-01-S Plug, Hollow Hex ⅛ NPT N-2205-02-S Connector, Straight Male, ⅛...
  • Page 20 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description U-1154 Caster, Swivel with Lock R-2704 Bushing, Caster Guide H-3416-07 Spring, Compression EJN, ⅝ - 18 G-1203-1105 Flatwasher, ⅝...
  • Page 21 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2853-01 Pad, Floor G-1255-10 Washer, AN Retainer R-2851 Washer, Convex Spherical R-2850 Washer, Concave Spherical...
  • Page 22 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-522-05 Assembly, Ram HJ-512 Ring, Guide HJ-513 Plate, Mounting Screw, Socket HD CAP, 5/16 – 18 x ¾ Long...
  • Page 23 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4884 Kit, Cradle Assembly; consists of: Z-4165-01 Weldment, Cradle Support Bolt, HH GR5, ⅜ - 24 x 3 ½ Long G-1100-107534 Flatwasher, ⅜...
  • Page 24 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 10/2014 | Rev. 02 Page | 21...
  • Page 25 Model: 03A5846C0100 1 Ton Tailstand with Alarm Parts List Item Part Number Description Z-8328-01 Machining, Enclosure 13036 Gromet, ENG Panel 12011 Switch, Momentary EC-2008 Lamp, LED Assembly (Amber) EC-2714 Battery, 12V 7.2AH EC-2723 Charger, Battery 14V 75W EC-2754 Strobe Light, Red...
  • Page 27 APPENDIX I Wiring Schedule 12 VDC Control Box...
  • Page 29 ASSEMBLY WIRING SCHEDULE DOCUMENT NUMBER: Page 1 of 1 INS-2235 Model: 03A5646C0100 DATE: 10/2014 REV: 03 NOTE: REFER TO INS-2234 WIRE WIRE WIRE LENGTH SIZE/ FROM LETTER (INCH) COLOR 16/YELLOW 24VDC BATTERY1 TERMINAL (PLUS) 5-WAY CONNECTOR (1) 24VDC BATTERY1 TERMINAL (MINUS) 5-WAY CONNECTOR (2) 16/GREEN 18/GREEN...
  • Page 31 APPENDIX II INS-2234 12 VDC Electrical Schematic...
  • Page 33 APPENDIX III 75 Watt Charger Installation Manual...
  • Page 37 APPENDIX IV HC-2602 Hand Pump Parts List...
  • Page 39 Hand Pump Parts List With Illustrations 10/2014 – Rev. 02 When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 41 400 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 42 Model: HC-2602 400 psi Hand Pump Parts List Illustration This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. 10/2014 | Rev. 02 Page | 2...
  • Page 43 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 57 APPENDIX VI Declaration of Conformity...

  • Page 59: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tailstand with Alarm 03A5846C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 C22.1-12 NFPA 70...

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