Related Manuals for Faulhaber 3242 BX4 CS Series
Summary of Contents for Faulhaber 3242 BX4 CS Series
- Page 1 Motion Control Systems Series 3242…BX4 CS Series 3242…BX4 CC Series 3268…BX4 CS Series 3268…BX4 CC Technical Manual WE CREATE MOTION...
- Page 2 Dr. Fritz Faulhaber GmbH & Co. KG. This technical manual has been prepared with care. Dr. Fritz Faulhaber GmbH & Co. KG cannot accept any liability for any errors in this technical manual or for the consequences of such errors.
- Page 3 However, it is absolutely necessary to use the communication and function manual for operation of the drives. Accordingly, reference is made here and elsewhere in this technical manual to the com- munication and function manual. Please note and follow the instructions given there. Overview of the Faulhaber Motion Control Drives documents Document Content...
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Page 4: Table Of Contents
Table of Contents 1 Important Information Symbols used in this technical manual Safety instructions 2 Description General product description 3 Installation Assembly EMC compatible installation Connections 3.3.1 Power supply 3.3.2 Analog input 3.3.3 Digital input 3.3.4 Digital output 3.3.5 Interfaces Connection examples 3.4.1 Command source via potentiometer 3.4.2 Homing and limit switches... -
Page 5: Important Information
1 Important Information This technical manual describes the handling and technical features of the following FAULHABER products: Series 32xx…BX4 CS / CC The 32xx…BX4 CS / CC series drives integrate a brushless DC servomotor of the 32xx…BX4 motor fam- ily with a high-resolution encoder and a motion controller in one complete drive unit. -
Page 6: Safety Instructions
The control parameters of the Motion Control systems can be individually adjusted to the respective application via a PC. The "FAULHABER Motion Manager" PC software for Microsoft Windows is avail- able for commissioning and configuring the Motion Control systems and can be downloaded free of charge from the FAULHABER homepage www.faulhaber.com. -
Page 7: Description
2 Description 2.1 General product description Product information … G BX4 C … Serial RS232 interface CAN interface Controller BX4: BX4 motor family 024: Supply voltage of the motor 24 V Shaft diameter 5 mm Motor length 42 mm Motor length 68 mm Motor diameter 32 mm The 32xx…BX4 CS / CC series drives integrate a brushless DC servomotor, a high-resolution encoder and a programmable position and speed controller, based on a high performance digital signal proc-... -
Page 8: Communication Interface
As an option, the power supply for the motor and electronics can be offered with separate connec- tions (important for safety-relevant applications). In this case the 3rd input is not required. Special preconfiguration of modes and parameters is possible on request. NOTE The Motion Manager software can be downloaded free of charge from www.faulhaber.com/MotionManager. -
Page 9: Installation
3 Installation 3.1 Assembly The 32xx…BX4 CS / CC series drive must be installed according to certain specifications to prevent malfunctions and damage. Trained Personnel This device is for use by trained personnel with knowledge of the relevant standards and regulations such as the EMC Directive, Low Voltage Directive, Machinery Directive, VDE regulations (such as DIN VDE 0100, DIN VDE 0113/EN 0204, DIN VDE 0160/EN 50178), Accident Prevention Regulations may install and commission the units. -
Page 10: Mounting Flange
3 Installation 3.1 Assembly Mounting flange The drive may only be fixed by means of the threaded holes provided in the front flange. The maximum length of the fixing screws must be noted and observed as otherwise the motor will be destroyed. -
Page 11: Emc Compatible Installation
3 Installation 3.2 EMC compatible installation CAUTION! Length of the connection leads! The maximum length of the connection leads is limited. f None of the connection leads, with the exception of the power supply, may exceed a length of 3 m. Optimisation of performance with respect to emission and immunity requires the additional EMC measures: „... -
Page 12: Power Supply
3 Installation 3.3 Connections 3.3.1 Power supply Supply connection +24 V Motor Int. Supply Wire colour Designation Meaning blue pink +24V +24V CAUTION! Power supply connections (+24 V, GND) Device malfunction can occur if the power supply is incorrectly dimensioned or connected. An inter- nal fuse will protect the device from incorrect power polarity connection but must be replaced by the manufacturer after it has been triggered. -
Page 13: Digital Input
3 Installation 3.3 Connections The analog input is executed as a differential input. The analog GND should be connected to the power supply GND. This prevents the voltage drop in the supply cable from affecting the target velocity value. The analog input has various uses, depending on the option and configuration: (see communication manual) „... -
Page 14: Interfaces
3 Installation 3.3 Connections The error output is characterised by the following characteristics: „ Circuit that switches to GND (Open Collector) „ Output resistance in open state (High Level): 100 k „ The circuit is open in the event of error (High Level) „... -
Page 15: Connection Examples
3 Installation 3.4 Connection examples 3.4.1 Command source via potentiometer Bipolar analog command source via potentiometer +24 V DC pink Series 32xx…BX4 CS/CC 4,7k brown AnIn nsoll grey AGND – 20 V yellow 4,7k Interface green blue 3.4.2 Homing and limit switches Connection of homing and limit switches +24 V DC pink... -
Page 16: External Incremental Encoder
3 Installation 3.4 Connection examples 3.4.3 External incremental encoder Connection of an external encoder +24 V DC 2,7k AnIn brown 4 flanks Encoder Encoder AGND grey yellow Inter- face green blue... -
Page 17: Wiring
3 Installation 3.5 Wiring 3.5.1 RS232 interface The drive can be directly connected to a PC or a higher level control using transposed transmission and reception cables. This corresponds to implementation with a null modem cable. Wiring between PC / control and a drive PC or higher level Node 1 control... -
Page 18: Can Connection
3 Installation 3.5 Wiring 3.5.2 CAN connection Node 1 Node n CAN_H CAN Bus Line CAN_L CAN is a bus system, to which all nodes are connected in parallel. A terminal resistance of 120 V must be connected to each end of the bus line. In addition to the two signal lines CAN_H and CAN_L, the nodes must also be connected to each other by a common GND line. -
Page 19: Baud Rate And Node Number / Node Id
3 Installation 3.6 Baud rate and node number / node ID NOTE The baud rate and node number necessary for the communication link are set via the Motion Manager or as a direct command input. Please read the relevant function and communication manual and the Motion Manager's instruction manual. -
Page 20: Operation
4 Operation 4.1 Device start up Please read the communication and function manual for details of commissioning. Before starting up the drive the following points must be checked: „ The drive has been installed according to the specifications. „ The connection cables on the supply side are connected according to the requirements (risk of polarity reversal!) and are laid so that they cannot be damaged during operation. -
Page 21: Maintenance
When used according to specification the devices are maintenance free for the operational lifetime of the device. 5.2 Troubleshooting The device will not fail when used according to specification and the given instruction manuals. Should a failure occur please contact the manufacturer. Telephone: +49(0)7031/638-0 E-Mail: info@faulhaber.de Internet: www.faulhaber.com... -
Page 22: Technical Data
The maximum available torque and speed will be reduced if the ambient temperature is higher than 22°C and / or the motor is thermally insulated to the ambient 2 000 environment. The characteristics of the curve diagram M [mNm] is determined by U and the control characteristics of the integrated Motion Controller. Recommended areas for continuous operation For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice. Edition 2010 – 2011 Page 1/3 www.faulhaber.com... - Page 23 In this case the 3rd input is not available for digital signals; connection 3 (red). Preset value. Can be changed over the interface. For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice.
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Page 24: Series 3242
The maximum available torque and speed will be reduced if the ambient temperature is higher than 22°C and / or the motor is thermally insulated to the ambient 2 000 environment. The characteristics of the curve diagram M [mNm] is determined by U and the control characteristics of the integrated Motion Controller. Recommended areas for continuous operation For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice. Edition 2010 – 2011 Page 1/3 www.faulhaber.com... - Page 25 In this case the 3rd input is not available for digital signals; connection 3 (red). Preset value. Can be changed over the interface. For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice.
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Page 26: Series 3268
The maximum available torque and speed will be reduced if the ambient temperature is higher than 22°C and / or the motor is thermally insulated to the ambient 2 000 environment. The characteristics of the curve diagram M [mNm] is determined by U and the control characteristics of the integrated Motion Controller. Recommended areas for continuous operation For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice. Edition 2010 – 2011 Page 1/3 www.faulhaber.com... - Page 27 In this case the 3rd input is not available for digital signals; connection 3 (red). Preset value. Can be changed over the interface. For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice.
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Page 28: Series 3268
The maximum available torque and speed will be reduced if the ambient temperature is higher than 22°C and / or the motor is thermally insulated to the ambient 2 000 environment. The characteristics of the curve diagram M [mNm] is determined by U and the control characteristics of the integrated Motion Controller. Recommended areas for continuous operation For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice. Edition 2010 – 2011 Page 1/3 www.faulhaber.com... - Page 29 In this case the 3rd input is not available for digital signals; connection 3 (red). Preset value. Can be changed over the interface. For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG refer to “Technical Information”. Specifications subject to change without notice.
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Page 30: Ambient Conditions
6 Technical Data 6.5 Ambient conditions Shock loads The noise emitted is increased and the life of the ball bearings and therefore of the motor becomes limited if they are exposed to impacts. „ The motor can still function if it is not exposed to higher shock loads than defined according to EN 60068-2-27. -
Page 31: Ec Directives
7 EC Directives REGULATION! The following EC Directives are important for users of the described products: Machinery Directive (98/37/EC): It applies to independently functioning machines or a chain of machines forming whole plants or systems. For built in components, non-operational machines, a manufacturer's declaration is submit- ted according to Annex II B of the Machinery Directive 98/37/EC. -
Page 32: Manufacturer's Declaration
8 Manufacturer’s Declaration Manufacturer’s Declaration according to the Machinery Directive 98/37/EC, Annex II B The manufacturer: Dr. Fritz Faulhaber GmbH & Co. KG Daimlerstr. 23 / 25 D-71101 Schönaich Germany herewith declares that the products named in the following are built in components and therefore,... -
Page 33: Warranty
9 Warranty Extract from our warranty conditions Dr. Fritz Faulhaber GmbH & Co. KG products are produced to state of the art production methods and are subject to strict quality control. Should, contrary to all expectations, defects occur, we undertake to find a remedy within the war- ranty period. - Page 34 Notes...
- Page 35 Notes...
- Page 36 DR. FRITZ FAULHABER GMBH & CO. KG KG Antriebssysteme Daimlerstraße 23 / 25 71101 Schönaich · Germany Tel. +49(0)7031/638-0 Fax +49(0)7031/638-100 MA05027 English, 2nd issue, 03.2010 info@faulhaber.de © DR. FRITZ FAULHABER GMBH & CO. KG Subject to change without notice www.faulhaber.com...
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