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User Manual REA JET HR Version 1.0 · Issue 3/9/18...
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Although this documentation has been compiled with utmost care, some information may be incorrect or contain errors. REA Elektronik GmbH assumes no responsibility and shall not be liable for any damage that may result from mistakes or omissions contained in this document.
Handling ......................10 Obligations of the operator .................10 Obligations of staff .....................11 Proper use ......................11 Foreseeable misuse ...................12 Hazards in handling the REA JET HR pro OEM ..........12 Electrical hazards ....................13 Fire and explosion hazards ................13 2.10 Hazard due to ink ....................13 Delivery ........................16...
The locally applicable accident prevention regulations shall be complied with. 2.3 Obligations of the operator The operator undertakes to ensure that all persons working with the REA JET HR pro OEM and associated components have been instructed in the fundamental regulations on occupational safety and accident prevention,...
(packaging, products, semi-finished products etc.). Any use beyond or differing from the above applications is considered improper use. REA Elektronik GmbH explicitly declines all liability for any damage resulting from such use.
REA JET HR pro OEM for its intended purpose only. If you have any questions or problems with regard to coding and marking, please contact REA Elektronik GmbH or its distributors. Never point the print head towards persons or animals! Ejected ink can irritate the eyes and/or skin.
3.2 Transport 3.2.1 General notes The high-quality devices from REA Elektronik GmbH are delivered in specially adapted transport packages. These are intended to ensure that the equipment reaches you in perfect condition. To prevent damage to the package contents, avoid strong mechanical influences (such as impacts, vibrations, etc.) and moisture.
Vibration Acceleration resistant up to 0.7 g 10 Hz ... 150 Hz If you have any further questions about transport, please contact REA Elektronik GmbH or your distributor. 3.2.2 Intermediate storage For intermediate storage, leave the equipment in its original package.
As general rule, only the original packaging and packaging material should be used for return shipments. If the original packaging and packaging materials are no longer available, please contact REA Elektronik GmbH to request replacement packaging. If you have any further questions about packaging and transport safety, please contact REA Elektronik GmbH. 3.3.4 Unpacking To avoid damaging the components, open the transport packaging carefully without using any pointed or sharp objects.
4 REA JET HR pro OEM controller 4.1 Technical specifications Parameters Value Dimensions 310 x 36 x 195 (W x H x D in mm) Weight 2.8 kg Connections 1 voltage supply connection 2 shaft encoder connections 4 digital inputs...
Fuse The connections are described in detail below, from left to right and from top to bottom. 4.3.2 Voltage supply connection (X1) REA JET HR pro OEM controller – voltage supply connection REA JET HR pro OEM controller is operated with 24 V DC from a SELV power supply unit.
4.3.3 Shaft encoder connections 1 and 2 (X13 and X23) REA JET HR pro OEM controller – shaft encoder connections 1 and 2 When connecting a shaft encoder, always observe the power ratings (24 V, etc.) and the interface type.
24 V DC, +/- 10 % for supply to the shaft encoder Maximum permissible output voltage load 100 mA out max. on the REA JET HR pro OEM by the shaft encoder Input voltage “Low level” < 3 V DC, sensitive in L Input voltage “High level”...
Only push/pull or PNP types Maximum approx. 200 kHz 4.3.4 Digital inputs and outputs (X14) REA JET HR pro OEM controller – digital inputs and outputs The hardware (electronic circuit) for the digital inputs and outputs of REA JET HR pro OEM is galvanically isolated from the rest of the controller.
Electrical limit values 4.3.4.2.1 General information Parameters Designation/function Value Output voltage of REA JET HR pro OEM 24 V DC, +/- 10 % Maximum load of the outputs of the 700 mA total max. JET HR pro OEM (load current)
4.3.5 Extension connection of digital inputs and outputs (X124) REA JET HR pro OEM controller – extension connection for digital inputs and outputs The digital inputs and outputs can be extended by connecting an additional module. REA JET HR pro OEM controller –...
4.3.7 Grounding bolt (X2) REA JET HR pro OEM controller – grounding bolt Always observe the applicable regulations when connecting the protective conductor. The wiring must always run radially to the central “grounding point” of the machine/plant (= separate cable from each component).
The print head cables have a symmetrical design (= no specified direction of use). 4.3.8.1 Pin assignment REA JET HR pro OEM controller – designation of print head connector pins Designation Function Value Internal ground Ground Ground logic and product sensor...
4.3.9 Terminal connection (X7) REA JET HR pro OEM controller – terminal connection The terminal connection allows an input terminal to be connected to the REA JET HR pro OEM. The device outputs a repeated acoustic signal when the terminal cable is plugged in and a single signal when it is unplugged.
The device outputs an acoustic signal when USB storage media is plugged in or unplugged. 4.3.11.1 Pin assignment REA JET HR pro OEM controller – designation of USB connector pins Designation/function Value Supply voltage for the external USB device + 5 V DC...
4.4 Display elements 4.4.1 Overview REA JET HR pro OEM controller – display elements Description Status LEDs of voltage supply connection (X1) Status LEDs of shaft encoder connection 1 (X13) Status LEDs of shaft encoder connection2 (X23) Status LEDs of digital inputs and outputs (X14)
The activities of the status LEDs are described in detail below, from left to right and from top to bottom. 4.4.2 Status LEDs of the voltage supply connection (X1) REA JET HR pro OEM controller – status LEDs of the supply voltage connection Status LED...
4.4.3 Status LEDs of shaft encoder connections 1 and 2 (X13 and X23) REA JET HR pro OEM controller – status LEDs of shaft encoder connections 1 and 2 Status LED Activity Meaning 24 VDC Lights green Supply voltage for shaft encoder present...
Lights red module signals fault (e.g. overcurrent, overtemperature etc.) 4.4.5 Status LED for operational readiness of the device (Power) REA JET HR pro OEM controller – status LED for operational readiness of the device Status LED Activity Meaning Power Lights amber...
4.4.7 Status LEDs of print heads 1 to 4 (Status) REA JET HR pro OEM controller – status LEDs for print heads 1 to 4 The two status LEDs “1” indicate the status of the print head connected to print head connection 1 (X11), the two status LEDs “2”...
4.4.8 Status LED of operating elements (Info) REA JET HR pro OEM controller – status LED of operating elements The function switch (S4) is used to set device functions; their execution during the booting process or during operation is triggered by pressing the trigger button (S3). The activities of the status LED “Info”...
Activity Meaning Info Flashes red at regular Log archive is created intervals of 1 second A log archive can only be created using the REA JET WebGUI web application. Operating instructions REA JET HR pro OEM Page V 1.0 3/9/18...
4.4.9 Status LEDs of the print head connections 1 to 4 (X11 and X12, X21 and X22) REA JET HR pro OEM controller – status LEDs of print head connections 1 to 4 Status LED Activity Meaning Unsync Lights red...
4.5 Operating elements 4.5.1 Overview REA JET HR pro OEM controller – operating elements Description Reset button Trigger button Function switch The operating elements are described in detail below, from top to bottom. Operating instructions REA JET HR pro OEM Page V 1.0 3/9/18...
4.5.2 Function switch (S4) REA JET HR pro OEM controller – function switch The function switch is used to set the device functions described below. The execution of the functions is initiated by pressing the trigger button (S3) during the booting process or during operation.
During operation, set the switch as required and briefly press the trigger button (S3). 4.5.3 Trigger button (S3) REA JET HR pro OEM controller – trigger button The trigger button is used to initiate the device functions set with the function switch (S4) during the booting process or during operation.
4.5.4 Reset button (S2) REA JET HR pro OEM controller – reset button Pressing the reset button during operation triggers a restart of the REA JET HR pro OEM. Attention: Any unsaved data will be irretrievably lost! Operating instructions REA JET HR pro OEM Page V 1.0 3/9/18...
4.6.2 Installation of a DIN rail As the REA JET HR pro OEM controller is designed for installation in a control cabinet, the bottom of the device’s base plate has four M4 threaded blind holes (A) in which two clips for DIN rail mounting can be fastened.
4.6.3 Direct fastening As an alternative to DIN rail mounting, the REA JET HR pro OEM controller can be screwed directly to a support using the four oblong holes in the base plate (B). For this purpose, please use four M5 screws of a suitable length.
4.7 Installation REA JET HR pro OEM controller – voltage supply connection (X1) REA JET HR pro OEM controller is operated with 24 V DC from a SELV power supply unit. All installation, commissioning, troubleshooting and repair work must be carried out by a skilled electrician in accordance with DIN VDE 0100, DIN VDE 110, BGV A3, IEC 60664 or CENELEC HD 384.
If required, the digital inputs and outputs can be extended by connecting an additional module to the X124 connection. For details on the wiring of the digital inputs and outputs, please refer to the section “REA JET HR pro OEM controller” – “Electrical connections.”...
REA JET HR pro OEM is equipped with a web server that enables the device to be set up and operated by means of the REA JET WebGUI anywhere and with any IT terminal (PC, notebook, tablet, smartphone) that has a web browser installed.
5.4 Backup Data backups can be carried out via the X3 Ethernet connection using Windows Share or the REA JET WebGUI. For details please refer to your Windows manual or to the REA JET WebGUI user manual. You should back up your data at regular intervals.
(only by specialist staff). 1. Switch off the power supply of the system Unplug the power supply cable from the REA JET HR pro OEM Cover neighboring live parts 6.2 Care Do not use sharp instruments or tools for cleaning. Use only objects explicitly intended for the purpose.
6.3.2 Screw, clamp and cable connections Any vibrations to which the REA JET HR pro OEM coding and marking system subjected during operation can cause screw, clamp and cable connections to loosen. To prevent damage, check such connections on the entire coding and marking system regularly for tightness;...
6.3.3 REA JET HR print heads Perform the functional checks described below on the installed REA JET HR print heads at regular intervals; the recommended intervals are listed in the table below. REA JET HR print heads Interval for single-...
7 Shutdown 7.1 Short-term For a short-term shutdown of the REA JET HR pro OEM coding and marking system, perform the following steps: Unplug the power supply cable from the REA JET HR pro OEM Remove the cartridges from any connected print heads and fit a cartridge protection cap to protect them from dirt and from drying out 7.2 Medium-term...
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