1. Manuals
  2. Brands
  3. FREEWAY Manuals
  4. Chain Hoists
  5. Transactive Xtra
  6. Service manual

FREEWAY Transactive Xtra Service Manual

Ceiling track hoist
Hide thumbs Also See for Transactive Xtra:
Table of Contents

Advertisement

Quick Links

Download this manual
Transactive Xtra Ceiling Track Hoist
HoistHoist
Service Manual
995075-en-gb
Rev C
24/07/24

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Transactive Xtra and is the answer not in the manual?

Questions and answers

Related Manuals for FREEWAY Transactive Xtra

Summary of Contents for FREEWAY Transactive Xtra

  • Page 1 Transactive Xtra Ceiling Track Hoist HoistHoist Service Manual 995075-en-gb Rev C 24/07/24...

  • Page 2: Table Of Contents

    Introduction ....................................4 Safety Precautions ..................................7 Tools and Equipment List ..............................7 Preventative Maintenance ..............................8 4 . 1 Covers .............................................8 4 . 2 Carry Bar ..........................................8 4 . 3 Handset ..........................................8 4 . 4 Wheels ............................................8 4 . 5 Toggle Switch and Pull Cord ..................................8 4 .
  • Page 3 8 . 7 Battery Bracket....................................... 22 8 . 8 End Plate ..........................................23 8 . 9 Lift Tape ..........................................24 8 . 10 Hub ............................................26 8 . 11 Bottom Plate ........................................28 8 . 12 Side Plates ......................................... 29 8 .

  • Page 4: Introduction

    The aim of the manual is to advise and assist you, so that you can provide a successful service for the end user. The Transactive Xtra Hoist is available in different configurations dependent on track profile. The track profiles are shown below: When servicing the ceiling hoist, one of the below track profiles should match.
  • Page 5 134014 Freeway Transactive Xtra - 130kg - 2 Way - Manual - QRT Track Type 1 134015 Freeway Transactive Xtra - 130kg - 2 Way - Manual - QRT Track Type 5 134017 Freeway Transactive Xtra - 130kg - 2 Way - Manual - QRT...
  • Page 6 Freeway Transactive Xtra - 200kg - 4 Way - Manual - Powered Pivot 134260 Carry Bar Track Type 1 Freeway Transactive Xtra - 200kg - 4 Way - Manual - QRT - Powered 134261 Pivot Carry Bar Track Type 1...

  • Page 7: Safety Precautions

    Freeway Transactive Xtra - 270kg - Powered H - Driven Track Type 1 Safety Precautions Read and understand this manual in its entirety before servicing the Freeway Transactive Xtra Hoist. • An authorised personnel must complete the full and interim services of the Transactive Xtra Ceiling Track Hoist.

  • Page 8: Preventative Maintenance

    Preventative Maintenance Maintenance should be completed by an approved service engineer every 6 months to ensure the products required standard is maintained. The service history of the product should be documented each service. This is documented in the service log, found in the back pages of the user manual. When recording the service in the service log, ensure that the serial number of the ceiling hoist and user manual align.

  • Page 9: Lift Motor

    4 . 7 Lift Motor • Visual inspection on the component for any abnormalities. • Inspect the motor gear shaft for wear. Excess wear should be cleaned and an inspection on the gearing condition should be done after. If the gear shaft is badly warn it must be replaced. •...

  • Page 10: Led Indicator

    4 . 14 LED Indicator • Ensure that the LED casing is not cracked. • Test LED is functioning correctly, ensure that the LED is indicating the correct light for each scenario (where applicable) 4 . 15 LCD Indicator • Ensure that the LCD screen is not cracked •...

  • Page 11: Slings

    4 . 22 Slings • Inspect the sling for cuts, frays, tears and burns along its full profile of the sling and straps. • Inspect the slings stitching for any tears, stretching and loose threads along the full profile of the sling and straps.

  • Page 12: Testing

    Testing The section will assist in ensuring that the ceiling hoist has undergone the required function testing and load testing following its service. 6 . 1 Functional Testing The guidelines below will ensure that the main functional components of the ceiling hoist are functioning as intended following a service.

  • Page 13: Track Testing

    6 . 4 Track Testing The guidelines below will ensure that the track system is safe and suitable for use with the ceiling hoist. Track testing should be done annually. The full track system must be tested with 1.5x the SWL to ensure that the track fixings remain secure within the ceiling/wall.

  • Page 14: Removal And Replacement

    But servicing can be done with the ceiling hoist remaining within the track system. (Depending on the service required). Unless stated otherwise, all images refer to a Transactive Xtra Hoist with a standard wheel assembly (Track Type 1). Where necessary, additional images for alternative track and ceiling hoist types have been included.
  • Page 15 Rotate the Hoist and loosen the screws on the top side of the external covers. There are two screws either side of the Top Trolley. Firstly, remove the Motor side cover. Disconnect the motor leads from the switch on the inside of the cover.

  • Page 16: Qrs Hook

    Refitting / Replacement Refitting is a reversal of the removal process noting the following points: • Ensure to attach the Motor wires to the correct terminal on the cover switch. See image below. • Ensure the slots on the top and bottom side of the cover align with pozi screws on the Chassis. •...

  • Page 17: Pcb

    Refitting / Replacement Refitting is a reversal of the removal process noting the following point: • Make sure the hole in the QRS pin lines up with the grub screw. • Ensure the hook is attached to the lift tape in the below orientation 8 .
  • Page 18 3 . Remove the remaining connectors in the numerical order labelled below. Toggle switch Limit switch LCD/Display Traverse Motor 6. Charging Beak Powered Auxiliary (If applicable) 3 2 1 Remove the coloured air tubes (Grey, Green, Yellow and Blue) by gently pulling on the air tubes individually until they release from their individual air switches on the PCB.

  • Page 19: Batteries

    8 . 4 Batteries This section will cover the details of how to remove, refit and replace the batteries. Removal Remove external covers of the hoist. (refer to section 8.1). 2 . Disconnect the power lead from PCB. (See section 8.3 PCB for reference). 3 .

  • Page 20: Bottom Cover

    Refitting / Replacement 6 . Refitting is a reversal of the removal process noting the following points: • Make sure the battery terminal is on the outer edge and the terminals are pointing inwards. • When connecting the main power lead, ensure the positive lead (Red) is fitted to the red terminal, shown in the image above, and the negative lead (Black) is fitted to the black terminal.

  • Page 21: Lift Motor

    4 . Pull the bottom cover away from the hoist as shown. Refitting / Replacement 5 . Refitting is a reversal of the removal process noting the following point: • Ensure that the Lift Tape and E-Lower Cord are pulled through their designated slots on the Bottom Cover.

  • Page 22: Battery Bracket

    Refitting / Replacement 6 . Refitting is a reversal of the removal process. 8 . 7 Battery Bracket This section will cover the details of how to remove, refit and replace the battery bracket. Removal Remove external covers off the hoist. (refer to section 8.1). 2 .

  • Page 23: End Plate

    8 . 8 End Plate This section will cover the details of how to remove, refit and replace the end plate. Removal Remove external covers off the hoist. (Refer to section 8.1). 2 . Remove the PCB from the hoist. (Refer to section 8.3). 3 .

  • Page 24: Lift Tape

    8 . 9 Lift Tape This section will cover the details of how to remove, refit and replace the lift tape. Removal Remove external covers from the hoist. (Refer to section 9.1) 2 . Remove the PCB from the hoist. (Refer to section 8.3) 3 .
  • Page 25 1 1 . Gently pull the lift tape through the limit switches to release from the hoist. Refitting / Replacement 1 2 . Refitting is a reversal of the removal process noting the following point: • When reinserting the lift tape through the limit switches, make sure that the fold over lip is facing the red e-lower cord, resulting in the arrow label at the other end also facing the e-lower cord.

  • Page 26: Hub

    • Use long noise pliers to reattach the 8mm e-clip to the end of the strap pin. 8 . 10 This section will cover the details of how to remove, refit and replace the hub. Removal Remove external covers from the hoist. (Refer to section 8.1) 2 .
  • Page 27 1 1 . Remove the hub from the hoist. Refitting / Replacement 1 2 . Refitting is a reversal of the removal process noting the following point: • If replacing hub, grease with Morris Grease – K42EP multi-purpose. • When inserting the hub back into the chassis make sure the orientation is correct. The Over- Speed Cam must face the PCB side of chassis.

  • Page 28: Bottom Plate

    8 . 11 Bottom Plate This section will cover the details of how to remove, refit and replace the bottom plate. Removal Remove external covers from the hoist. (Refer to section 8.1) 2 . Remove the PCB from the hoist. (Refer to section 8.3) 3 .

  • Page 29: Side Plates

    8 . 12 Side Plates This section will cover the details of how to remove, refit and replace the side plate. Removal Remove external covers from the hoist. (Refer to section 8.1) 2 . Remove the PCB from the hoist. (Refer to section 8.3) 3 .

  • Page 30: Top Plate

    Refitting / Replacement 1 4 . Refitting is a reversal of the removal process noting the following point: • To fit the refit the Side Plate, the Plate must align with the profile of the Top Plate. • Ensure the Plate is fitted in the correct orientation. Use the image from Step 10 for reference. 8 .
  • Page 31 7 . The Top Plate will slide out of its fixing with the Side Plates. Refitting / Replacement 8 . Refitting is a reversal of the removal process noting the following point: • To fit the refit the Top Plate, the Plate must align with the profile of the Side Plates. •...

  • Page 32: Wheels

    8 . 14 Wheels This section will cover the details of how to remove, refit and replace all wheel variants use with the ceiling track hoist. 8 . 14 . 1 Wheels (excluding QRT Variants Within this section it will explain the correct procedure on removing and reinstalling all wheel variants of the hoist (excluding the QRT System Hoist), this section will include track type 1, 2,3,4,5.

  • Page 33: Qrt System Wheels

    3 . From the opposite face of the Top Plate, remove the Axel along with the other Wheels as shown. Refitting / Replacement 4 . Refitting is a reversal of the removal process noting the following points: • If replacing with brand new wheels, the below image is an exploded diagram of how the Wheels are fitted together along the axel.

  • Page 34: Charging Beak

    2 . Remove the wheel and seven washers from the axel. 3 . Remove the axel along with the second wheel and seven washers from the trolley. 4 . Repeat steps 1-3 for the second pair of wheels to complete wheel removal Refitting / Replacement 5 .
  • Page 35 4 . Cut the Cable Tie that secure the wire to the Chassis. 5 . Using a 2mm Allen key, remove the M3x12 Screws and M3 nyloc nuts to release the charging beak. Refitting / Replacement 7 . Refitting is a reversal of the removal process noting the following point: One Cable Tie are required! –...

  • Page 36: Charging Beak - Track Type 2, 3, 4, 5 And Powered Auxiliary

    • Close the Cable tie around the Charging Beak wire to retain the wires position. Snip the surplus cable once secured. 8 . 15 . 2 Charging Beak – Track Type 2, 3, 4, 5 and Powered Auxiliary Within this section it will explain the correct procedure on removing and reinstalling the Charging Beak for servicing procedures or replacement.

  • Page 37: Qrt System Charging Beak

    Refitting / Replacement Refitting is a reversal of the removal process noting the following point: • One cable tie is required! – Re-secure the Wire with cable tie as instructed below: • Pass through the cable tie (100x2.5mm) through the hole and tie to secure the wire to the chassis.

  • Page 38: Battery Lead Fuse

    8 . 16 5A Battery Lead Fuse This section will instruct the correct procedure on how to remove and replace the 5A Battery Lead Fuse. Removal Remove external covers off the hoist (refer to section 8.1) 2 . Disconnect the power lead from PCB. 3 .

  • Page 39: Communications Port

    8 . 18 Communications Port Within this section it will explain the correct procedure on removing and reinstalling the Communications Port for servicing procedures or replacement. Removal Remove external covers off the hoist. (Refer to section 8.1) 2 . Remove the battery from the battery brackets. (Refer to section 8.4) 3 .
  • Page 40 Refitting / Replacement 7 . Refitting is a reversal of the removal process noting the following point: Three cable ties are required! – Re-secure the wire with cable ties as instructed below: • A1) Insert the cable tie (100mm x 2.5mm) through the top hole in the chassis plate and along the back of the red and black wires.

  • Page 41: Carry Bar

    8 . 19 Carry Bar Within this section it will explain the correct procedure on removing and reinstalling the carry bar for servicing procedures or replacement. Removal Remove the bung from the base of the carry bar. 2 . Remove the pin from the lift tape loop. 3 .
  • Page 42 Dealer/service contact details: Contact details: Prism Medical UK Unit 1 Tir Llwyd Industrial Estate St Asaph Avenue Kinmel Bay LL18 5JZ Tel: 01924 840100 Disclaimer While every effort has been made to ensure the accuracy of information contained in this manual, no liability can be accepted by Prism Medical UK for any errors or omissions.

Table of Contents